Illustrated Parts List for VMAC System V900120 Ford 2015-2011 F250-F550 6.7L Power Stroke Diesel 1 Kit Pack List... 2 2 - Fastener Pack, 3800769... 4 3 - Compressor Assembly, P120150... 11 4 - Compressor Sub Components, P120192... 13 5 - Inlet Valve Sub Components, 9200580... 14 6 - Main Bracket Assembly, 4800536... 15 7 Idler Bracket Assembly, 4800537... 16 8 Cooler Assembly, 4800542... 17 9 Assembly, Air Intake Lid, 4800618... 18 10 Glow Plug Module Assembly, 4800595... 19 11 - VR70 Tank, 9200430... 20 12 - Assembly, Ford 6.7 Lower Air Box, 4800617... 22 13 - Assembly, Intake Tube, 4800619... 23 NOTE: Drawings are not to scale. Document 1930166 Changes and Revisions Rev Revision Details Revised by/date Approved by/date Implemented F ECN 12-084, 12-117, 12-127 SAR 20 Jun 2012 MH 11 Oct 2012 11 Oct 2012 G ECN 12-170 SAR 05 Feb 2013 SM 05 Feb 2013 05 Feb 2013 H ECN 13-063 CJH 10 Sep 2013 SM/RD 10Sep13 17 Sep 2013 J ECN 13-102 CJH 07 Nov 2013 MH 07 Nov 2013 07 Nov 2013 K ECN 14-018 JR 21 Apr 2014 MH 08 May 2014 12 May 2014 L ECN 14-088 RR 17 Dec 2014 MP/RD 14 Jan 2015 15 Jan 2015 M ECN 17-177 CJH 25 Oct 2017 RB/AWG 27Oct2017 21 Nov 2017 Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 1 of 23
1 Kit Pack List Item 1 1200598 1 MOUNT, BRACKET FRONT 2 4800617 1 ASSEMBLY, FORD 6.7 LOWER FILTER BOX 3 1200610 1 MOUNT, BATTERY BOX 4 1200614 1 MOUNT, TANK STRAP, REAR 5 1200615 1 MOUNT, TANK STRAP, FRONT 6 1610106 1 BELT, K060845 7 1752047 1 HOSE, CRIMPED, ½ X 47 8 1752100 1 HOSE, CRIMPED, ½ X 100 9 1771051 1 HOSE, CRIMPED, ¾ X 51 10 1800208 1 PULLEY, CRANK, FORD 6.7L VR70 11 1930060 1 MANUAL, OWNERS GENERIC, VR70 & VR140 12 1930165 1 MANUAL, INSTALLATION, V900120 13 1930166 1 ILLUSTRATED PARTS LIST, V900120 14 2200105 2 CLAMP, MOUNTING BRACKET C, 6 15 2200181 1 BATTERY BOX, FORD 16 2200182 1 BATTERY COVER, FORD 17 3550723 1 VR CONTROL BOX 18 3550739 1 INTERFACE CABLE, FORD 19 3550766 1 CABLE, BATTERY, POSITIVE 20 3550767 1 CABLE, BATTERY, NEGATIVE 21 3550768 1 KIT, WASHER BOTTLE RELOCATION 22 3560212 1 VRTC 23 3800916 1 FASTENER PACK, V900120 24 4800536 1 ASSEMBLY, MAIN BRACKET 25 4800537 1 ASSEMBLY, IDLER BRACKET 26 4800542 1 ASSEMBLY, COOLER 27 4800618 1 ASSEMBLY, FORD 6.7, AIR INTAKE LID 28 4800595 1 ASSEMBLY, GLOW PLUG MODULE 29 4800561 1 OPERATION INSTR, & SYSTEM ID 30 9200430 1 TANK, VR70 DRESSED INT OIL FILTER 31 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE 32 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 33 P120150 1 ASSEMBLY, COMPRESSOR 34 5400604 1 WASHER BOTTLE, 4L 35 4800619 1 ASSEMBLY, INTAKE TUBE 36 4800620 1 ASSEMBLY, AIR DAM Page 2 of 23 Fax: 1-250-740-3201
Figure 1 - Kit Pack List Fax: 1-250-740-3201 Page 3 of 23
2 - Fastener Pack, 3800769 1 3800615 1 FASTENER PACK, WIRING LOOM 1.1 1700029 120 LOOM, PLASTIC, 1/2 1.2 2200039 7 TIE, NYLON MD, 7 2 3800770 1 FASTENER PACK, AIR END 2.1 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110 2.2 1700571 24 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 2.3 1700581 24 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 2.4 4800551 1 ASSEMBLY, PRESSURE TRANSDUCER 2.5 2200064 1 CLAMP, STRAP 7/8 2.6 1520626 2 BOLT,HHCS,PL,G10.9,FL, M6-1.0 X 30 2.7 2200131 1 CLAMP, C.R.I., 1 3 3800771 1 FASTENER PACK, COOLER 3.1 1520573 2 BOLT,HHCS, M8-1.25 X 20, G10.9 PL 3.2 1560008 2 NUT, HEX PL, M8 X 1.25 3.3 1570067 4 WASHER, SAE, 5/16 3.4 1700591 1 HOSE, 1-1/4 FLEX 20 3.5 1710767 1 HOSE, SEC COOLANT, MODIFIED 3.6 2200027 2 CLAMP, HOSE HS32 3.7 2200062 4 CLAMP, HOSE HS24 3.8 2200131 2 CLAMP, C.R.I., 1 3.9 4900156 1 CONNECTOR, BARBED 1-1/4 PL STEEL 4 3800772 1 FAST PACK, CRANK PULLEY 4.1 1520585 4 BOLT, HCS, M12-1.5 X 60, GR10.9 4.2 1570492 4 WASHER, FLAT, M12, PLATED 5 3800861 1 FASTENER PACK, MAIN BRACKET 5.1 1400329 2 SPACER, SINGLE ALT 5.2 1520586 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM 5.3 1520588 2 BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM 5.4 1570067 4 WASHER, SAE, 5/16 5.5 2200039 2 TIE, NYLON MD, 7" 5.6 5800102 1 RUBBER PAD, HOSE GUARD 6 3800774 1 FAST PACK, FAN 6.1 1400330 1 SPACER, FAN WIRE 6.2 1520589 1 BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM 6.3 1570067 1 WASHER, SAE, 5/16 6.4 3400070 1 SPACER, FAN, M40X2.0 RH 7 3800915 1 FASTENER PACK, TEFLON HOSE 7.1 1700570 98 TUBE, TEFLON, PTFE,1/4"OD 7.2 1700571 92 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 7.3 1700581 98 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.4 1700581 92 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.5 2200039 10 TIE, NYLON MD, 7" Page 4 of 23 Fax: 1-250-740-3201
Figure 2 Fastener Packs Fax: 1-250-740-3201 Page 5 of 23
2 - Fastener Pack (cont d), 3800769 8 3800858 1 FASTENER PACK, GLOW PLUG MODULE 8.1 1520583 3 BOLT, HHCS, FL, M6 X 1.0 X 20 8.2 1560438 4 NUT, NYLOCK, M6 8.3 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM 8.4 2200039 1 TIE, NYLON MD, 7" 8.5 1550006 2 NUT, NYLOCK NC PL, 3/8 9 3800912 1 FAST PACK, FILTER BOX 9.1 3501159 1 CABLE, EXTENSION, MAF, FORD, 18.0 9.2 2200131 1 CLAMP, C.R.I., 1 9.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 9.4 3501244 1.5 HEATSHRINK, DUAL WALL, 3/4, RED 9.5 3501244 1.5 HEATSHRINK, DUAL WALL, 3/4, RED 9.6 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL 10 3800779 1 FASTENER PACK, BATTERY 10.1 1510065 2 BOLT, HHCS NC G8 PL, 5/16 X 2 10.2 1510173 4 BOLT, HHCS NC G8 PL, 5/16 X 3/4 10.3 1520012 1 BOLT, HHCS G10.9, M10 X 1.5 X 45 10.4 1520096 4 BOLT, HHCS G10.9, M10 X 1.5 X 25 10.5 1520583 2 BOLT, HHCS, FL, M6 X 1.0 X 20 10.6 1550066 2 NUT, HEX NC, 5/16 10.7 1560510 2 NUT, M6X 1.0 ZINC PL 10.8 1560512 5 NUT, FLANGE PL, M10 X 1.5 10.9 1570044 5 WASHER, ALLOY PL SAE, 3/8 10.10 1570067 8 WASHER, SAE, 5/16 10.11 1570496 1 WASHER, FENDER, 10MM X 30MM 10.12 2200183 1 BOLT AND SPACER, BATTERY, FORD 10.13 1700029 300 LOOM, SPLIT PLASTIC, 1/2 Page 6 of 23 Fax: 1-250-740-3201
2 - Fastener Pack (cont d), 3800769 11 3800780 1 FASTENER PACK, WASHER BOTTLE 11.1 1200613 1 MOUNT, WASHER BOTTLE 11.2 1520592 2 BOLT, CARRIAGE, M10 X 1.5 X 30 PL 11.3 1520573 4 BOLT,HHCS, M8-1.25 X 20, G10.9 PL 11.4 1560138 2 NUT, NYLOCK PL, M10 X 1.5 11.5 1560407 4 NUT, NYLOCK, M8 11.6 1570496 2 WASHER, FENDER, 10MM X 30MM 11.7 1710770 1 HOSE, 2" X 1.5" (1700387) 11.8 1710771 1 HOSE, WASHER FILL (1700034) 11.9 1710772 1 HOSE, WASHER FLUID 11.10 2200027 2 CLAMP, HOSE HS32 11.11 2200047 2 CLAMP, HOSE HS16 11.12 2200083 1 CLAMP, C R.I., 1 1/4 11.13 3200366 1 ADAPTER, WASHER BOTTLE 11.14 3200367 1 ADAPTER, WASHER BOTTLE CAP 11.15 5300056 1 CHECK VALVE, WASHER FLUID, 7/32" ID Fax: 1-250-740-3201 Page 7 of 23
Figure 3 Fastener Packs (cont d) Page 8 of 23 Fax: 1-250-740-3201
2 - Fastener Pack (cont d), 3800769 12 3800782 1 FASTENER PACK, MOUNT, VR70 TANK 12.1 1200563 2 CLIP, TANK MOUNT 12.2 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2 12.3 1510538 2 BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN 12.4 1520549 1 BOLT, HHCS G10.9, M8 X 1.25 X 90 12.5 1550504 1 NUT, FLANGE LOCK NC GR5, 3/8 12.6 1560008 1 NUT, HEX PL, M8 X 1.25 12.7 1570067 6 WASHER, SAE, 5/16 13 3800842 1 FASTENER PACK, STRUT RELOCATING 13.1 1200652 1 BRACKET, STRUT RELOCATING 13.2 1560521 1 NUT, M8 X 1.25, 12MM HEX PL 13.3 1540526 2 BOLT, SHCS, M8 X 1.25 X 20 14 3800856 1 FASTENER PACK, STRUT REPOSITION 14.1 1200664 1 WELDMENT, HOOD STRUT MOUNT 14.2 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM 14.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 14.4 5800116 1 PAD, UHMW, GUARD 15 3800860 1 FASTENER PACK, IDLER BRACKET 15.1 1520587 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM 16 3800867 1 FASTENER PACK, INTAKE TUBE BRACE 16.1 4800600 1 ASSY, BRACE, INTAKE TUBE 16.2 1520590 1 BOLT, HHCS, M6 X 1.X 14 FL PL Fax: 1-250-740-3201 Page 9 of 23
Figure 4 Fastener Packs (cont d) Page 10 of 23 Fax: 1-250-740-3201
3 - Compressor Assembly, P120150 1 1200719 1 BRACKET, INLET BRACE, FORD 6.7 2 1200657 1 GUARD, CLUTCH 3 1500355 2 SCREW, LONG U DRIVE, 2-3/16 4 1540427 2 BOLT, SHCS, M8 X 1.25 X 60 5 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 6 1540550 1 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT 7 1550029 2 NUT, NYLOCK NC, 1/4 8 1560407 2 NUT, NYLOCK, M8 9 1570038 2 WASHER, FLAT SAE, 1/4 10 1570067 4 WASHER, SAE, 5/16 11 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8 12 4400295 1 LABEL, VR70 NAME PLATE 13 4900002 1 ELBOW, STEEL JIC/O-RING, 1/2 3/4-16 14 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 15 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 16 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8 17 5830132 1 O-RING, VITON, # 8 ORB 18 P120192 1 ASSEMBLY, COMPRESSOR 19 5800113 1 PAD, RUBBER 20 1520591 2 BOLT,HHCS, M8-1.25 X 25, G10.9 FL PL 21 1200720 1 BRACKET, INLET, FORD 6.7 22 9200446 1 ADAPTER, INLET VALVE 23 9200580 1 INLET VALVE, BASIC INTEGRATED REG-V 24 1520566 2 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM 25 1540389 2 BOLT, SHCS, PLATED, M8 X 1.25 X 18, 26 1570502 1 WASHER, M8, COPPER SEALING Fax: 1-250-740-3201 Page 11 of 23
Figure 5 Compressor Assembly Page 12 of 23 Fax: 1-250-740-3201
4 - Compressor Sub Components, P120192 1 3550682 1 TEMPERATURE PROBE 2 P200035 1 CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 6 Compressor Sub Components Fax: 1-250-740-3201 Page 13 of 23
5 - Inlet Valve Sub Components, 9200580 1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 2 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY 3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 5 A700049 1 FILTER KIT ASSEMBLY 5.1 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 5.2 3200268 1 PLATE, INNER FILTER, VERTICAL 5.3 1500077 4 SCREW, BUTTON HEAD, 10-32 X 3/8 5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8 5.5 1500519 1 ROD, THREADED, 1/4 X 2.62 5.6 3600037 1 FILTER ELEMENT, PAPER 5.7 3600066 1 COVER, AIR FILTER, PLASTIC 5.8 1570038 1 WASHER, FLAT SAE, 1/4 5.9 1550029 1 NUT, NYLOCK NC, 1/4 Figure 7 Inlet Valve Sub Components Page 14 of 23 Fax: 1-250-740-3201
6 - Main Bracket Assembly, 4800536 1 1100184 1 BRACKET, FORD 6.7 2 1300031 1 IDLER, SERP, BACK,FLANGE,90MM 3 3300036 1 TENSIONER 4 1520563 2 BOLT, HHCS FLHD PL M10 X 1.50 X 25 5 1300030 1 IDLER, SERP,6 RIB,FLANGE,90MM 6 1570496 2 WASHER, FENDER, 10MM X 30MM Figure 8 Main Bracket Assembly Fax: 1-250-740-3201 Page 15 of 23
7 Idler Bracket Assembly, 4800537 1 1200593 1 BRACKET, IDLER, FORD 6.7 2 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25 3 1300030 1 IDLER, SERP,6 RIB,FLANGE,90MM 4 1570496 1 WASHER, FENDER, 10MM X 30MM 1 3 4 2 Figure 9 Idler Bracket Assembly Page 16 of 23 Fax: 1-250-740-3201
8 Cooler Assembly, 4800542 1 9200456 1 COOLER 2 1200517 2 DRILLED PLATE 3 1570044 4 WASHER, ALLOY PL SAE, 3/8 4 1520011 4 BOLT, HHCS G10.9, M10 X 1.5 X 90 1 x4 4 x4 3 2 x2 Figure 10 Cooler Assembly Fax: 1-250-740-3201 Page 17 of 23
9 Assembly, Air Intake Lid, 4800618 1 3200430 1 ADAPTOR, FILTER MINDER 2 5800128 1 FORD 6.7, AIR INTAKE LID, MOD 3 2200001 2 CLAMP, HOSE 4 5800125 1 GROMMET, FORD 6.7L FILTER MINDER 5 5000196 1 CONNECTOR, BRASS, HOSE BARB, 1/2ID 6 1700517 1 1/2" ID FUEL LINE SAE 30R7 7 3200434 1 SLEEVE, AIR BOX Figure 11 Ford 6.7 Air Intake Lid Assembly Page 18 of 23 Fax: 1-250-740-3201
10 Glow Plug Module Assembly, 4800595 1 1200606 1 WELDMENT GLOW PLUG MODULE 2 3501035 1 POST, CABLE CONN, 3/8" STUD, RED 3 1520625 2 BOLT, HHCS FL, M6 X 1.0 X 25 4 1560438 2 NUT, NYLOCK, M6 5 1550533 2 NUT, HEX, SS, 3/8-16 6 1570511 1 WASHER, FLAT, SS, 3/8 7 1570512 1 WASHER, SPLIT LOCK, SS, 3/8 Figure 12 Glow Plug Module Assembly Fax: 1-250-740-3201 Page 19 of 23
11 - VR70 Tank, 9200430 1 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O) 2 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1 3 9200378 1 TANK, OIL SEPARATOR 4 5840078 1 SPRING, WAVE 5 3600090 1 THIMBLE, SCREEN 6 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 7 9200437 1 ASSEMBLY, BLOWDOWN CAP 8 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8 9 3600036 1 ELEMENT, SEP, COALESCING 10 9200039 1 OIL FILTER, VR 3.250 SHORT 11 4900128 1 FITTING, 12ORB -12JIC, STEEL 12 4400401 1 LABEL, OIL FILTER TAG 13 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 14 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL 15 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 16 5800142 1 COVER, SIGHT GLASS 17 5000160 1 ADAPTOR, BRASS, 1/8-1/8 NPT 18 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 19 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 20 5830133 1 O-RING, VITON, #12 21 A700061 1 PYREX WINDOW KIT Page 20 of 23 Fax: 1-250-740-3201
Figure 13 - VR70 Tank Fax: 1-250-740-3201 Page 21 of 23
12 - Assembly, Ford 6.7 Lower Air Box, 4800617 1 2200200 4 CLIP, AIR FILTER BOX 2 1200743 1 BRACKET, AIRBOX 3 1520627 1 BOLT, HHCS G10.9, M8X1.25X50 4 1560515 1 NUT, M8 X 1.25 FL PL Figure 14 Ford 6.7 Lower Filter Box Page 22 of 23 Fax: 1-250-740-3201
13 - Assembly, Intake Tube, 4800619 1 1710826 1 HOSE, ELBOW, MODIFIED 2 1720687 1 TUBE, INTAKE 3 2200220 2 CLAMP T-BOLT, SS, 4.49" - 4.80" Figure 15 Intake Tube Assembly Fax: 1-250-740-3201 Page 23 of 23