SPARE PARTS CATALOGUE

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2003 06.02.2006 VG-1600-300 ZF parts list no.: 5848 001 011 customer: KAMAZ

ZF-ELCAT technical information sheet sheet 2 item text mod. no. A10 KUNDE:KAMAZ A16 IDENT-NR.: K06 SCHNITT: 171600002002 172000002002 K16 EINBAU: 171200000011 T02 OELMENGE: CA7,2 L T26 OELFUELLUNG: NEIN T30 OELSORTE: ZF ECOFLUID X T46 GRUNDIERUNG: 5 TIEFSCHWARZ RAL 9005

ZF-ELCAT summary of figures sheet 3 figure part no. description technical information mod. no. 5848 103 002 00 5848 103 013 HOUSING 5848 104 004 00 5848 104 004 INPUT 5848 105 003 00 5848 105 011 DOUBLE GEAR 5848 106 005 00 5848 106 008 OUTPUT 5848 110 001 00 5848 110 005 FLANGE 5848 112 004 00 5848 112 002 GEARSHIFT SYST. 5848 139 001 00 5848 139 002 TYPE PLATE

sheet 4 figure: 5848 103 002 00 HOUSING * depending on parts list no.

ZF-ELCAT parts list sheet 5 figure: 5848 103 002 00 HOUSING (5848 103 013) item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5841 300 689 1 GEARBOX HOUSING 171600210075 56,000 P 020 5841 300 818 1 HOUSING 171600210092 030 5840 333 205 2 ZYL.STIFT 12M6X20 / 190003901604 ST 0,019 P 040 0636 011 622 4 HEXAGON SCREW M 14 X100 8.8 A3C 0,137 P 050 5840 333 140 8 HEXAGON SCREW M14X130 / 190003790015 8.8-0,171 P 060 0636 011 622 10 HEXAGON SCREW M 14 X100 8.8 A3C 0,137 P 070 5840 333 132 10 PLUG 12/8 / 190003989481 ST-A3 0,010 P 080 5838 300 283 2 SCREW PLUG 190003960008 0,040 P 090 0636 305 061 2 SCREW PLUG 0,030 P 100 0636 302 045 2 SCREW PLUG M 22X1,5 ST A3C 0,040 P 110 0636 302 045 1 SCREW PLUG M 22X1,5 ST A3C 0,040 P 120 0634 801 074 7 SEALING RING A 22 X 27 CU 0,003 P 130 5841 300 353 1 BREATHER 199000410120 0,080 P 140 5840 333 288 1 KERNL.VERSCHL. 20/8 / 190003989201 ST-A3 150 0636 804 017 1 LIFT.EYE BOLT M 16 C15E A3C

sheet 6 figure: 5848 104 004 00 INPUT * depending on parts list no.

ZF-ELCAT parts list sheet 7 figure: 5848 104 004 00 INPUT (5848 104 004) item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5841 302 094 H 1 INPUT SHAFT 171600220085 19,000 P 020 5841 300 558 1 OIL DAM 199118250237 0,010 P 030 5841 300 185 H 1 G.SHIFT SLEEVE 171600220037 2,030 P 040 5841 300 198 1 INPUT GEAR 171600220062 9,150 P 050 5841 300 197 1 INPUT GEAR 171600220061 16,000 P 060 5841 300 176 1 BEARING COVER 171600210067 2,510 P 070 0631 302 070 2 CYLINDRICAL PIN 8 M6 X 20 ST 0,010 P 080 0636 016 173 6 HEXAGON SCREW M 12 X 45 8.8 A3C 0,050 P 090 5840 333 233 1 SHAFT SEAL ENTH.IN 199118250287 100 5840 333 240 1 SHAFT SEAL ENTH.IN 199118250287 110 5841 300 574 2 KEGELROLLENLAG. 199118250290 2,900 P 120 5841 300 195 1 SLOTTED NUT 171600220058 0,240 P 130 1 SHIM 5841 300 599 1 SHIM 199118250356 WW 0,050 P 5841 300 600 1 SHIM 199118250357 WW 0,050 P 5841 300 601 1 SHIM 199118250358 WW 0,020 P 5841 300 602 H 1 SHIM 199118250359 WW 0,050 P 5841 300 603 1 SHIM 199118250360 WW 0,020 P 5841 300 604 1 SHIM 199118250361 WW 0,020 P 5841 300 605 1 SHIM 199118250362 WW 0,050 P 5841 300 606 1 SHIM 199118250363 WW 0,050 P 140 5841 300 178 1 INTERM.PLATE 171600210074 2,725 P 150 5840 302 379 1 END COVER 199118250234 2,187 P 160 5841 300 557 1 OIL TUBE 199118250235 0,100 P 170 5840 333 132 1 PLUG 12/8 / 190003989481 ST-A3 0,010 P 180 0636 011 522 H 6 HEXAGON SCREW M 12 X 55 8.8 A3C 0,060 P

sheet 8 figure: 5848 105 003 00 DOUBLE GEAR * depending on parts list no.

figure: 5848 105 003 00 DOUBLE GEAR (5848 105 011) ZF-ELCAT parts list sheet 9 item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5841 300 809 1 DOUBLE GEAR 171600220084 Z=21/29 P 020 5840 333 121 1 SLOTTED NUT M60X1,5 / 190003880011 17H 0,120 P 030 5841 300 174 1 COVER PLATE 171600210051 0,250 P 040 0631 329 053 1 SLOT.PIN 5 X 30 ST 0,010 P 050 5841 300 540 1 END COVER 199118250136 1,560 P 060 0636 011 294 5 HEXAGON SCREW M 12 X 40 8.8 A3C 0,040 P 070 5841 300 810 1 CY.ROLL.BEARING 171600220087 Z=21/29 2,480 P 080 5840 333 095 1 CY.ROLL.BEARING 190003320145 1,475 P 090 1 SHIM 199118250296 5841 300 575 1 SHIM 199118250296 WW 0,010 P 5841 300 576 1 SHIM 199118250297 WW 0,020 P 5841 300 577 1 SHIM 199118250298 WW 0,010 P 100 5841 300 172 1 CENTERING RING 171600210046 0,216 P 110 5841 300 226 H 1 SPEEDO HOUSING 172000210011 3,800 P 120 5841 300 541 1 COVER 199118250138 1,040 P 130 0636 011 487 6 HEXAGON SCREW M 12 X 75 8.8 A4C 170 5840 301 116 1 HEXAGON SCREW 13809 220073 0,010 P 200 0630 531 065 1 RETAINING RING 50X3 0,020 P 210 0635 460 011 1 BALL 0,004 P 230 5841 300 248 1 IMPULSSTERN 172000220047 0,950 P 240 5841 300 252 1 PULSE SENSOR 172000710001 0,090 P

sheet 10 figure: 5848 106 005 00 OUTPUT * depending on parts list no.

ZF-ELCAT parts list sheet 11 figure: 5848 106 005 00 OUTPUT (5848 106 008) item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5841 300 552 1 BEARING HOUSING 199118250222 8,300 P 020 5841 300 538 1 GEAR SHIFT FORK 199118250127 1,080 P 030 5841 300 533 1 COVER 199118250094 0,400 P 040 5841 300 564 1 COVER 199118250251 0,860 P 060 0636 010 540 3 HEXAGON SCREW M 8 X 75 8.8 A3C 0,030 F 070 5840 333 198 1 HEXAGON NUT M16X1,5 / 190003871545 A3C 0,016 P 080 5841 300 563 1 CAP NUT 199118250250 0,050 P 090 5841 300 163 1 PRESSURE SWITCH 171200710001 0,060 P 100 0634 801 057 H 1 SEALING RING A18 X 22 DIN 7603 CU 0,002 P 110 5841 300 373 1 BUSH 199014250122 0,100 P 120 5841 300 374 1 WASHER 199014250123 0,110 P 130 5841 300 375 1 PISTON 199014250124 0,030 P 140 5841 300 653 1 COMPR.SPRING 1-99-976-003 0,050 P 150 5841 300 652 1 SEALING COLLAR 1-99-965-021 0,020 P 160 0634 306 012 H 1 O-RING 13,3 X 2,4 NBR -70-10 0,040 P 170 0630 501 014 H 2 RETAINING RING 18X1,2 0,010 P 180 5841 300 534 1 OUTPUT SHAFT 199118250120 6,830 P 190 0635 332 057 1 BALL BEARING 1,000 P 200 0630 502 048 H 1 RETAINING RING 120X4 0,080 P 210 5841 300 595 1 G.SHIFT SLEEVE 199118250345 1,290 P 220 5841 300 550 1 POT 199118250218 P 230 5840 333 227 1 SHAFT SEAL ENTH.IN 199118250255 240 5840 333 268 1 SHAFT SEAL ENTH.IN 199118250255 250 0636 611 146 3 STUD M 12 X 45 8.8 A3C 0,050 P 260 0636 611 145 7 STUD M 12 X 35 8.8 A3C 0,040 P 270 0637 006 202 10 HEXAGON NUT M 12 8 A3C AU 0,010 P 280 5840 333 089 H 1 TA.ROLL.BEARING 32024 X/C /190003320070 3,320 P 290 5841 300 566 1 KEGELROLLENLAG. 199118250253 3,000 P 300 5841 300 567 1 OIL DAM 199118250254 0,200 P 310 5840 333 233 1 SHAFT SEAL ENTH.IN 199118250287 320 5840 333 240 1 SHAFT SEAL ENTH.IN 199118250287 330 1 SHIM 199118250364 5841 300 607 1 SHIM 199118250364 WW 0,020 P 5841 300 608 1 SHIM 199118250365 WW 0,050 P 5841 300 609 1 SHIM 199118250366 WW 0,020 P 5841 300 610 1 SHIM 199118250367 WW 0,020 P 5841 300 611 1 SHIM 199118250368 WW 0,020 P

ZF-ELCAT parts list sheet 12 figure: 5848 106 005 00 OUTPUT (5848 106 008) item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 5841 300 612 1 SHIM 199118250369 WW 0,050 P 5841 300 613 1 SHIM 199118250370 WW 0,010 P 5841 300 614 1 SHIM 199118250371 WW 0,050 P 340 5841 300 166 1 COVER PLATE 171600210019 1,000 P 350 5841 303 204 1 OUTPUT GEAR 171600220078 P 360 5840 333 141 12 HEXAGON SCREW M12X1,5X40/190003800025 1 0,040 P 370 5841 300 324 6 FITTING PIN 179200250035 0,020 P 380 5841 300 573 5 PLANET SHAFT 199118250289 0,320 P 390 5841 300 536 5 PLANET GEAR 199118250125 0,400 P 400 5841 300 548 10 NEEDLE CAGE 199118250178 0,020 P 410 5841 300 545 10 THRUST WASHER 199118250160 0,020 P 420 0631 302 047 5 CYLINDRICAL PIN 6 M6 X 10 ST 0,010 P 430 5841 300 544 5 COMPR.SPRING 199118250159 0,010 P 440 5841 303 205 1 CY.ROLL.BEARING 190003326246 DIN 5412 P 450 5841 303 206 1 RETAINING RING 171600220079 AV 45 P 460 5841 303 207 1 OUTPUT SHAFT 172000220055 P 470 5841 300 537 H 1 RING GEAR 199118250126 5,220 P 480 5841 300 642 1 RETAINING RING 1-99-917-003---------- 0,030 P 490 5840 302 754 1 ROLLER BEARING 11144240 500 5841 300 812 1 BEARING COVER 171600210090 HA 510 0636 011 335 7 HEXAGON SCREW M 12 X 35 8.8 A3C 0,040 F

sheet 13 figure: 5848 110 001 00 FLANGE * depending on parts list no.

ZF-ELCAT parts list sheet 14 figure: 5848 110 001 00 FLANGE (5848 110 005) item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5841 300 586 1 FLANGE 199118250326 3,640 P 020 5841 300 530 H 1 COLLAR NUT 199118250013 0,700 P 030 0636 020 211 4 HEXAGON SCREW M 14X1,5 X 50 10.9 0,080 F 050 5841 300 549 1 FLANGE 199118250212 3,515 P 060 5841 300 630 1 COLLAR NUT 1-99-905-004 0,480 P 070 0636 020 211 4 HEXAGON SCREW M 14X1,5 X 50 10.9 0,080 F 090 5841 300 586 1 FLANGE 199118250326 3,640 P 100 5841 300 530 H 1 COLLAR NUT 199118250013 0,700 P 110 0636 020 211 4 HEXAGON SCREW M 14X1,5 X 50 10.9 0,080 F

sheet 15 figure: 5848 112 004 00 GEARSHIFT SYST. * depending on parts list no.

figure: 5848 112 004 00 GEARSHIFT SYST. (5848 112 002) ZF-ELCAT parts list sheet 16 item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5840 303 319 1 GEAR SHIFT FORK 172000240009 1,420 P 012 5841 300 624 2 SCREW 199118250424 0,030 P 020 5841 300 008 H 2 SCHALTG.SCHUH 11800 320077 0,020 P 030 5841 300 208 1 GEAR SHIFT ROD 171600240010 1,292 P 060 5841 300 209 H 1 SHIFT CYLINDER 171600240011 0,914 P 070 0634 306 012 H 2 O-RING 13,3 X 2,4 NBR -70-10 0,040 P 072 5840 333 137 1 SEALING RING 26X3 / 199118250427 HNBR 0,001 P 080 5841 300 597 1 PISTON 199118250352 0,061 P 100 0630 501 014 H 1 RETAINING RING 18X1,2 0,010 P 110 5841 300 531 1 COVER 199118250039 0,450 P 120 5840 333 146 3 HEXAGON SCREW M12X115 / 190003800676 8.8-0,110 P 140 5840 333 197 1 HEXAGON NUT M12X1,5 / 190003871526 A3C 0,011 P 150 5840 303 316 3 REDUCTION PIECE 1680350125 170 0634 801 205 3 SEALING RING A 12 X 15,5 CU 0,008 P 190 5841 300 625 1 FLANGE 199118250425 1,033 P 200 0636 015 386 H 2 HEXAGON SCREW M 10 X 30 8.8 A3C 0,020 P 210 5840 333 197 1 HEXAGON NUT M12X1,5 / 190003871526 A3C 0,011 P 270 5840 303 318 1 SEALING RING 199118250406 39X3-HN 280 5841 300 598 1 PISTON 199118250353 0,091 P 290 5840 333 135 1 SEALING RING 29X3 / 199118250405 HNBR 0,001 P 300 5841 300 596 1 PISTON 199118250351 0,220 P 310 5838 300 726 H 1 SEALING RING 199118250407 0,001 P 320 5841 300 441 1 SET SCREW 199114250079---------- 0,020 P 330 0635 460 021 1 BALL 0,010 P 340 5841 300 006 1 SPRING 11800 240023 0,010 P 350 5841 300 030 1 SPERRKUGELFUEH. 12700 240049 0,020 P 360 5841 300 441 1 SET SCREW 199114250079---------- 0,020 P 380 5841 300 432 H 1 PIN 199114250047 0,010 P 390 0630 505 536 1 SNAP RING A 5 0,010 P 400 5841 300 164 1 PRESSURE SWITCH 171200710002 0,067 P 420 0634 801 057 H 1 SEALING RING A18 X 22 DIN 7603 CU 0,002 P

sheet 17 figure: 5848 139 001 00 TYPE PLATE * depending on parts list no.

figure: 5848 139 001 00 TYPE PLATE (5848 139 002) ZF-ELCAT parts list sheet 18 item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 010 5838 300 737 H 1 TYPE PLATE 50X35X0.5 ALMG1 0,002 P 020 5838 300 301 2 GROOVED STUD 155700733047 0,001 P **** END ****