Pump and Tank Unit 438

Pump and Tank Unit 438 Technical Specification Booklet 438 Weatherford. All rights reserved. 1

Contents Weatherford Pump and Tank Unit... 2 Technical Specifications... 4 Engine... 5 Transmission... 5 Axles... 5 Rear Bumper and Carrier Deck... 5 Power Take Off... 5 Positive Rig Shut Off... 5 Hydraulic System... 5 Pumping System... 6 Triplex Pump Specifications... 6 Charge Pump... 6 Winch... 6 Manifold... 6 Controls... 6 Electrical System... 6 Mud Tank... 7 Piping and Hoses... 7 Toolboxes and Storage... 7 Accessories... 7 Weatherford. All rights reserved. 2

Pump and Tank Truck Capable of pumping approximately 3 bbl/ min The Weatherford pump and tank truck features a twocompartment mud tank, capable of holding 16 m³ (100 bbl), a steel stairway and rear ladder, as well as line pipe racks on either side of the tank. A winch, mounted on the deck, has been included to assist in moving the tank on and off the truck. Intrinsically safe lighting has been installed throughout the unit. The hydraulic triplex pumping system is capable of pumping approximately 3 bbl/min. The chassis of the pump truck is a 2005 Mack, model CV713 with a double frame. It is fitted with a Mack AI-460 engine and a Mack T318 transmission. The rear window has an unobstructed view to the back of the unit. Also installed are cab air conditioning with heating. Weatherford. All rights reserved. 3

Technical Specifications Dimensions OAL (overall length) OAW (overall width) OAH (overall height) RAS (rear axle spread) WB (wheelbase) LP (length of platform) BA (bumper to steer axle centerline) AF (centerline of rear axle to end of frame) 44 ft. 11-in. (13.69 m) 10 ft. 6-in. (3.2 m) 14 ft. 0-in. (4.27 m) 5 ft. 2-in. (1.57 m) 18 ft. 2-in. (8.01 m) 33 ft. 5-in. (10.19 m) 7 ft. 5-in. (1.07 m) 9 ft. 7-in. (2.92 m) Weight (without pipe handlers, with liquid in tank) Total Front axle group Rear axle group 56,900 lb (25,810 kg) 16,900 lb (7,666 kg) 40,000 lb (18,144 kg) 4. Weatherford. All rights reserved

Engine The truck is powered by a Mack AI-460 engine with the following options: Power: 460 HP at 1,950 RPM Max Torque: 1,560 ft-lb at 1,300 RPM Air compressor: 18.7 cfm (minimum) Inlet air-shutoff Meets EPA 2004 emissions standard Power Take Off One (1) Chelsea series PTO is fitted to the vehicle s transmission to power the various hydraulically powered components. Positive Rig Shut Off The truck engine is fitted with an inlet air shutoff. Transmission The truck transmission is a Mack T318 18 speed transmission with the following options: Maximum input torque: 1,800 ft/lb Axles Single steer and tandem drive axles Front non-drive steer axle capacity: 20,000 lb. (9,071 kg) Rear drive tandem axle capacity: 46,000 lb. (20,870 kg) Hydraulic System One (1) power take-off One (1) two-stage hydraulic pump assembly to operate the winch, centrifugal pump, and oil cooler One (1) 227 liter (60 US gallon) hydraulic tank One (1) hydraulic fluid cooling system Rear Bumper and Carrier Deck Options: The deck material is made from wood There are provisions for chain hooks on the side of the deck for tying down equipment The rear bumper includes rear LED highway lighting, a pintle hitch, and a 12V trailer connection Protected trailer brake connection The carrier deck is closed in with grating and checker plate 5 Weatherford. All rights reserved.

Pumping System One (1) mechanically driven Gardner Denver model triplex mud pump One (1) Namco M-85 split shaft (transfer case) with external cooling system One (1) 4 : 1 ratio Namco chain case Triplex Pump Specifications The Gardner Denver pump is a single acting triplex plunger pump which consists of a power end, a fluid end, and stuffing boxes. Maximum volume output: 5.8 bbl/min Stroke: 5-in. Plunger size: 4-in. Maximum pressure: 5,125 psi Maximum mainshaft speed: 300 RPM Power: 165 BHP Charge Pump One (1) hydraulically driven, 4-in. Mission Magnum I gear pump is used to pre-charge the triplex pump. Controls The stainless steel control panel with fitted cover includes the following: Throttle control Emergency shutdown Hydraulic pump control Work lights Engine water temperature Engine oil pressure Air pressure Shifter pad Winch hydraulic pressure Transfer case oil pressure Boost pump hydraulic pressure Work lights, 12V switch Flow meter Pump rated stroke counter Controls located in the driver s cab: Carrier/pump selector switch mounted in the cab Electrical System Winch One (1) winch is installed on this unit. This is fitted with a winch line and hook as well as a controller installed in the cab of the truck. Manifold One (1) non-threaded, sour service, seven valve, 5,000 psi discharge and flow back manifold with two (2) adjustable chokes is installed on this unit. It includes a remote mud gauge with two (2) pressure relief valves and Fig. 1502 hammer unions. One (1) fluorescent light is installed on the headache rack. Equipment selection and classification of areas is in accordance with current API standard North American Electrical codes. Truck deck and tank lights operate off an inverter. Power cord with plug is provided to supply the agitators from the generator distribution. Weatherford. All rights reserved. 6

Mud Tank Installed on the pump truck is a 16 m³ (100 bbl), two compartment mud tank. Mud tank options: One (1) ladder mounted on the rear of the mud tank Telescoping hand railings Two (2) mud guns with valves One (1) mud hopper with valves One (1) settling trough One (1) well fluids receiver Solid stairs on the front (folding type) Two (2) vacuum cleanout stand pipes with sumps (all on one end of the tank) and one (1) filler One (1) pivoting davit arm Two (2) external tank gauges One (1) wind sock pole with a 7/8-in. hole drilled in the top One (1) agitator mounted in each tank (two (2) total) Suction with deck accessible valves plumbed to the side of the tank One fluid filter system with connections to filter back to tank or direct to triplex pump Mud tank specifications: Length: 19 ft. Width: 7 ft. 7-in. Height: 7 ft. 5-in Two (2) 2-in. (50.8 mm) Kelly hose assemblies with 1502 unions Two (2) 3-in. (76.2 mm) hose assemblies for filter system and cam locks Toolboxes and Storage One (1) storage basket for rotary joints is installed between the frame rails One (1) headache rack is included One (1) tool box is included Accessories One (1) first aid kit, and flare kit are in the cab Grounding points for truck to tank and other units One (1) spool type bonding cable for connection to supply vehicles Piping and Hoses Hoses come with mounts and load fasteners. Treating iron (line pipe) is supplied with this unit. Included piping and hose options: Line pipe with storage on both sides of tank Two (2) 4-in. (101.6 mm) suction hose assemblies with hammer unions 7 Weatherford. All rights reserved.

For more information on Weatherford COROD continuous rod and related fieldservice capabilities, email our technical experts at corod@weatherford.com or visit weatherford.com/corod. weatheford.com Weatherford. All rights reserved. Weatherford products and services are subject to the Company s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. Weatherford dells it products and services in accordance with the terms and conditions set forth in the application contract between Weatherford and the client.