www.dmgmori.com SPRINT 20 8 linear SPRINT 42 8 linear SPRINT 42 10 linear SPRINT 32 / 42 linear CLASSIC Highly productive automatic turning with linear Direct Drives Series
Applications and parts Machine and technology Control technology Technical data Series Fastest cycle times through linear and Direct Drive technology. The Series stands for maximum productivity in bar machining of midsize to large batches up to 1.7 in. diameter. This is highlighted by the various stages of expansion with up to 10 axes, linear technology for up to 32.8 ft. / s.² acceleration and a large number of tool pockets. With the SWISSTYPEkit the SPRINT 20 8 linear, the SPRINT 42 8 linear and the SPRINT 42 10 linear can switch from short to long turning, so that both applications can be covered on one machine. 02 Short turning Long turning with SWISSTYPEkit 75 sec. 60 sec. 80 sec. 45 sec. 1 2 4 5 180 sec. 110 sec. 3 6 1: Hydraulics steel sleeve, 75 sec. machining time 2: Electronics aluminum drive plate, 60 sec. machining time 3: Electronics aluminum body, 180 sec. machining time 4: Electrical steel shaft, 80 sec. machining time 5: Construction machinery steel bar, 45 sec. machining time 6: Hydraulics steel piston, 110 sec. machining time
1 3 Highlights 1 Linear drive for 1 g. acceleration + + Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision + + SPRINT 42 10 linear with an additional linear drive in the X3-axis 2 Integrated spindle drive with max. 10,000 rpm. + + Highest dynamics with Direct Drive technology and direct measuring systems for the main and counter spindle as well as for the turret on the SPRINT 42 10 linear = highest precision 3 0.3 sec. chip-to-chip time + + Short downtime with linear drive featuring 1 g. acceleration 2 4 + + Up to 30 tools and up to 10 driven tools on the SPRINT 20 8 linear 03 + + Double turret for up to 16 driven tools on the SPRINT 42 10 linear 4 Automatic workpiece unloading + + Automatic unloading on the counter spindle including pneumatic ejector and workpiece unloading belt 5 + + Shaft unloading device for workpieces up to 31.5 in. through the counter spindle (optional) 5 SWISSTYPEkit, short and 6 long turning on one machine + + < 15 min. switchover from short to long turning + + SPRINT 20 8 linear: spindle travel extended from 3.1 to 9.4 in. + + SPRINT 42 8 linear: spindle travel extended from 4.7 to 12.6 in. + + SPRINT 42 10 linear: spindle travel extended from 4.7 to 12.6 in. 6
Applications and parts Machine and technology êêoverview Control technology Technical data Series 100% production optimized design. 04 SPRINT 20 8 linear SWISSTYPEkit 44.1 ft.² footprint including the chip conveyor Max. bar passage ø in. Spindle travel in Z1-axis in. NC-controlled axes Short and long turning with SWISSTYPEkit SPRINT 20 8 linear ø 0.8 (1.0*) 3.1 / 9.4 8 SPRINT 42 8 linear ø 1.7 4.7 / 12.6 8 SPRINT 42 10 linear ø 1.7 4.7 / 12.6 10 Short turning SPRINT 32 linear CLASSIC ø 1.3 (1.4*) 4.7 6 (8*) SPRINT 42 linear CLASSIC ø 1.7 4.7 6 (8*) * Optional
1 2 1 : Vertical or steep steel covers in the work area 2 : Automatic workpiece unloading comes standard 3 : Up to 22 pockets for driven tools SPRINT 32 / 42 linear CLASSIC 95.8 ft.² footprint including the chip conveyor 05 SPRINT 42 8 linear SPRINT 42 10 linear SWISSTYPEkit: 76.4 ft.² footprint including the chip conveyor Highlights + + Optimal chip fall due to vertical or steep covers in the work area; designed for wet, oil and dry machining + + 2 Y axes come standard and up to 22 pockets for driven tools; for the machining of complex workpieces + + Driven tools on the main and counter spindle with up to 7.4 hp. and 21.4 ft. / lbs. for the best cutting performance + + 6-sided complete machining of bars in two setups on the main and counter spindle through synchronous transfer without speed reduction + + Automatic workpiece unloading and chip conveyor come standard complete solution for your production 3
Applications and parts Machine and technology êêconcept Control technology Technical data Series Highest stability and consistent precision highly dynamic drives in all axes for short machining times and minimal downtime. 06 1 5 4 2 3 Highly stable machine design* 1 Highest stability Constant rigidity through robust and widely-spaced ball bearing guides (main and counter spindle: X1 / X2: 14.8 / 17.7 in.) 2 Optimal chip fall Steep covers and free downward chip fall no thermal effects 3 Thermal stability Thermally stable cast-iron base in a flatbed design 4 Maximum precision Direct measuring systems for the main and counter spindle, including for the turret on the SPRINT 42 10 linear 5 Highest consistent precision Linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision; SPRINT 42 10 linear with an additional linear drive in the X3-axis * Note: performance may vary on CLASSIC machines
1 2 3 Linear drive minimal maintenance costs, maximum precision and productivity + + 60-month warranty on the linear drives 07 + + Highest consistent precision, hardly any wearing parts + + Fastest acceleration, no mechanical transmission elements + + Lower service costs, less maintenance 4 + + Less maintenance, fewer wearing parts + + Lower production costs, through less maintenance 1: 0.65 sec. spindle acceleration for the main and counter spindle from 0 to 5,000 rpm.,10,000 rpm. max. speed on the SPRINT 20 8 linear 2: Up to 0.3 sec. chip-to-chip time due to fast linear gang tool slides, or turret with Direct Drive on the SPRINT 42 10 linear 3: Up to 6,800 rpm. driven tools, up to 21.4 ft. / lbs. torque and 7.4 hp. (40% DC) 4: 0.5 to 1 g. acceleration and 1,574.8 ipm. rapid traverse for highest dynamics and fastest positioning through the linear drive in the X1-axis; additional linear drive in the X3-axis on the SPRINT 42 10 linear
Applications and parts Machine and technology êêswisstypekit Short turning / Long turning Control technology Technical data Short turning 08 Long turning with SWISSTYPEkit
Series SWISSTYPEkit: < 15 min. switchover from short to long turning. Highlights + + Highest flexibility through short and long turning on one machine + + Vibration-free machining with driven guide bush and spindle synchronization + + Easy retooling: assembly of the guide bush and control adjustments via menu navigation + + SPRINT 20 8 linear: 9.4 in. spindle travel instead of 3.1 in. + + SPRINT 42 8 and 42 10 linear: 12.6 in. spindle travel instead of 4.7 in. 09 Short turning Long turning with SWISSTYPEkit 120 sec. 40 sec. 1 3 150 sec. 150 sec. 2 4 1: Automotive connector, ø 1.0 2.2 in., 120 sec. machining time 2: Fluid / Hydraulic nozzle, ø 1.7 2.8 in., 150 sec. machining time 3: Automotive torsion bar spring, ø 0.5 5.5 in., 40 sec. machining time 4: Engineering shaft, ø 1.4 6.3 in., 150 sec. machining time
Applications and parts Machine and technology êêspecial tools Control technology Technical data Series Practical tool solutions Polygon turning to thread whirling. Special tools + + Polygon turning through synchronization between the main and counter spindle and a polygonal rotary disk that comes standard + + High-frequency unit with up to 80,000 rpm., e.g. for milling a Torx profile in screw heads, drilling of micro-holes or whirling of internal threads 10 + + Patented unit for external thread whirling with Direct Drive Machining of up to 0.6 in. diameters, adjustable angle ± 15 Cooled Direct Drive motor with 5.9 ft. / lbs. of torque and 2.7 hp. (10% DC), speed range of 1,500 to 4,000 rpm. 1 2 3 4 1: Medical bone screw made of titanium, 40 sec. machining for the T15 Torx profile 2: High-frequency unit for milling with up to 80,000 rpm. 3: Medical bone screw made of titanium, 140 sec. machining time for thread whirling (ø 0.2 1.8 in.), 280 sec. total machining time 4: Thread whirling unit with Direct Drive for the shortest machining time
Work area of the SPRINT 20 8 linear with 80,000 rpm. high-frequency unit and special tools for thread whirling. 11 5 6 5: Hydraulics connector, ø 1.0 x 2.2 in., 75 sec. machining time incl. polygonal turned hexagonal profile 6: Polygon turning tool with 3 cutting edges for a hexagonal profile
Applications and parts Machine and technology êêhighlights Control technology Technical data Work area of the SPRINT 20 8 linear with 2 gang tool slides for up to 30 tools. SPRINT 20 8 linear and SPRINT 42 8 linear Up to three linear gang tool slides for up to 30 tools. + + Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision + + 6 + 2 axes, two Y axes come standard + + Up to 2 tools can be used simultaneously + + Automatic unloading for workpieces up to 6.7 in. comes standard (4.7 in. on the SPRINT 20 8 linear) + + 0.3 sec. chip-to-chip time with a linear drive featuring 1 g. acceleration for short downtimes + + Energy efficiency: automatic machine shut-off 12 SPRINT 20 8 linear Highlights + + Integrated spindle drives with up to 10,000 rpm. for the main and counter spindle + + Bar machining up to ø 1.0 in. (standard = 0.8 in.) Y1 = 13.8 in. X1 = 2.0 in. + + 2 gang tool slides for up to 30 tools: 5 driven tools for the main spindle (slide 1) 5 driven tools (optional) for the counter spindle (slide 2) + + SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 3.1 to 9.4 in. * with SWISSTYPEkit Y2 = 4.7 in. C1 Z1 = 3.1in. / 9.4 in.* C2 Z2 = 11.8 in. X2 = 9.4 in.
Work area of the SPRINT 42 8 linear with 3 gang tool slides for up to 26 tools. SPRINT 42 8 linear Highlights + + Integrated spindle drives with 6,500 rpm. for the main and counter spindle + + Bar machining up to ø 1.7 in. + + Up to 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 2 driven tools (optional) for machining on the main spindle + + SWISSTYPEkit for short and long turning on one machine, spindle travel lengthened from 4.7 to 12.6 in. * with SWISSTYPEkit 13 Y2 = 11.8 in. X1 = 2.0 in. Y1 = 13.8 in. Z1 = 4.7in. / 12.6 in.** C1 C2 X2 = 12.2 in. Z2 = 13.8 in.
Applications and parts Machine and technology êêhighlights Control technology Technical data SPRINT 42 10 linear Two linear drives and up to 38 driven tools. + + Linear drive in X1 and X3 with 1 g. acceleration for highest dynamics and consistent precision + + 8 + 2 axes, two Y axes come standard + + Integrated spindle drives with 6,500 rpm. for the main and counter spindle + + Bar machining up to ø 1.7 in. + + 2 linear gang tool slides for up to 14 tools, 4 driven tools for the main spindle 2 driven tools (optional) for the counter spindle 14 + + Double turret with 16 pockets for driven tools, up to 32 tools with double tools possible (turret driven with torque drive) + + Up to 3 tools can be used simultaneously for quick cycle times + + Automatic unloading for workpieces up to 6.7 in. comes standard + + Energy efficiency: automatic machine shut-off + + SWISSTYPEkit for short and long turning on one machine, spindle travel extended from 4.7 to 12.6 in. DIRECT Drive 1 2 1: Torque drive and pockets for up to 16 driven tools 2 + 3: 3 tools in simultaneous operation: parallel machining with 2 driven tools on the main spindle and machining with one tool on the counter spindle 3 Double turret with Direct Drive + + Double turret for up to 16 driven tools with 2.9 hp. and 5.2 ft. / lbs. of torque + + Shortest downtime with a 0.3 sec. indexing time (180 ) for a 0.95 sec. chip-to-chip time + + Highest precision and process reliability through the direct measuring system
X1 = 2.0 in. Y1 = 13.8 in. Y3 = 2.4 in. (+ /- 1.2) X3 = 3.1 in. C1 Z3 = 5.9 in. 15 Z1 = 4.7 in. / 12.6 in.* C2 Z2 = 12.6 in. X2 = 12.2 in. Work area of the SPRINT 42 10 linear with 2 linear gang tool slides and double turret for up to 46 tools. * with SWISSTYPEkit
Applications and parts Machine and technology êêhighlights Control technology Technical data SPRINT 32 42 linear CLASSIC With up to 8 driven NC axes. + + Linear drive in X1 with 1 g. acceleration for highest dynamics and consistent precision + + 6 + 2* axes, two Y axes come standard + + 3 gang tool slides for up to 26 tools: 4 driven tools for the main spindle (slide 1) 4 driven tools for the counter spindle (slide 2) 3 driven tools (optional) for machining on the main spindle (slides X2 / Z2) + + Automatic workpiece unloading for workpieces up to 4.7 in. comes standard * Optional 16 3 4 Design CLASSIC 1 Constant rigidity with the highly stable machine bed in the monoblock design 2 Optimal chip fall through steep covers and free chip fall directly downward no thermal effects 3 Highest precision via the direct measuring system in the X1-axis with a linear drive 4 Highest dynamics through the linear drive in the X1-axis with 1 g. acceleration for highest dynamics and consistent precision 2 1
SPRINT 32 linear CLASSIC + + Spindle drives with up to 8,000 rpm. for the main and counter spindle + + Bar machining up to ø 1.4* (1.3) in. SPRINT 42 linear CLASSIC + + Spindle drives with 6,500 rpm. for the main and counter spindle + + Bar machining up to ø 1.7 in. Y2 = 12.8 in. 17 X1 = 2.6 in. Y1 = 13.8 in. Z1 = 4.7 in. X2 = 10.4 in. C1* Z2 = 12.6 in. C2* Work area of the SPRINT 42 linear with 3 linear gang tool slides for up to 26 tools.
Applications and parts Machine and technology êêspindle options êêperformance diagrams Control technology Technical data Series Main drives with Direct Drive technology for best cutting performance. 18 20 8 Performance turning 9SMnPb28 Main- / counter spindle 42 8, 42 10 and 32 / 42 CLASSIC Main spindle Counter spindle Speed rpm. 10,000 6,300 (8,000) 6,300 (8,000) Bar diameter in. 0.8 1.7 1.7 Metal removal rate in.³/ min. 7.0 11.6 8.5 Cutting depth in. 0.1 0.1 0.1 Feed rate in. / rev. 0.01 0.01 0.01 Spindle speed rpm. 2,800 1,600 1,800 Metal removal rate in.³/ min. 4.0 7.0 7.3 Cutting depth (radial) in. 0.2 0.3 0.2 Feed rate in. / rev. 0.004 0.004 0.004 Spindle speed rpm. 2,500 1,600 1,800 ø U drill ø in. 0.6 1.3 1.0 Feed rate in. / rev. 0.003 0.004 0.004
Series Performance diagrams 20 8 42 8, 42 10, 42 CLASSIC 32 CLASSIC Main- / counter spindle Main spindle Counter spindle Main spindle Counter spindle Speed rpm. 10,000 6,500 6,500 8,000 8,000 Power (30 min / 100 % DC) Torque (30 min / 100 %) hp. 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0 10.1 / 7.4 7.4 / 5.0 ft. / lbs. 10.3 / 6.9 37.8 / 27.7 21.5 / 14.5 24.0 / 17.6 21.5 / 14.5 Acceleration sec. (rpm.) 0.6 (5,000) 0.4 (3,250) 0.3 (3,250) 0.6 (4,000) 0.4 (4,000) Max. turning diameter in. 0.8 (1.0)* 1.7 1.5 1.3 (1.4)* 1.3 * Optional SPRINT 20 8 linear SPRINT 32 linear CLASSIC 10,000 rpm. // Main / Counter spindle 8,000 rpm. // Main spindle 19 Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 11.1 8.9 6.6 4.4 2.2 S2 (30 min. DC) 10.3 ft./lbs. S1 (100% DC) 6.9 ft./lbs. S2 (30 min. DC) 7.4 hp. S1 (100% DC) 5.0 hp. 6.7 5.4 4.0 2.7 1.3 44.3 29.5 14.8 S2 (30 min. DC) 10.1 hp. S1 (100% DC) 7.4 hp. S2 (30 min. DC) 24.0 ft./lbs. S1 (100% DC) 17.6 ft./lbs. 8.0 5.4 2.7 Speed (rpm.) 2,000 4,000 6,000 8,000 10,000 Speed (rpm.) 2,000 4,000 6,000 7,000 8,000 42 8, 42 10, 42 CLASSIC 42 8, 42 10, 32 / 42 CLASSIC 6,500 rpm. // Main spindle 6,500 (8,000) rpm. // Counter spindle Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 44.3 29.5 S2 (30 min. DC) 10.1 hp. S1 (100% DC) 7.4 hp. 8.0 5.4 36.9 29.5 22.1 S2 (30 min. DC) 7.4 hp. S1 (100% DC) 5.0 hp. 6.7 5.4 4.0 14.8 S1 (100% DC) 27.7 ft./lbs S2 (30 min. DC) 37.8 ft./lbs. 2.7 14.8 7.4 S2 (30 min. DC) 21.5 ft./lbs. S1 (100% DC) 14.5 ft./lbs. 2.7 1.3 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 6,500 Speed (rpm.) 2,000 4,000 6,000 7,000 8,000
Applications and parts Machine and technology êêtools êêperformance diagrams Control technology Technical data Series Up to 38 driven tools up to 6,800 rpm., or 21.4 ft. / lbs. torque. SPRINT 20 8 linear 6,000 rpm., 1.7 hp., 2.1 ft. / lbs. 3,450 rpm., 1.7 hp., 3.7 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 3.7 S6 (40% DC) 1.7 hp. 1.7 7.4 S6 (40% DC) 1.7 hp. 1.7 3.0 1.3 5.9 1.3 2.2 S6 (40% DC) 2.1 ft./lbs. 1.0 4.4 S6 (40% DC) 3.7 ft./lbs. 1.0 1.5 0.7 3.0 0.7 20 0.7 0.3 1.5 0.3 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 Speed (rpm.) 1,000 2,000 3,000 3,450 42 8, 42 10 6,800 rpm., 6.2 hp., 4.8 ft. / lbs. 4,500 rpm., 6.2 hp., 7.2 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 5.5 6.7 7.4 6.7 4.4 S6 (40% DC) 4.8 ft./lbs. 5.4 5.9 S6 (40% DC) 7.2 ft./lbs. 5.4 3.3 4.0 4.4 4.0 2.2 S6 (40% DC) 6.2 hp. 2.7 3.0 S6 (40% DC) 6.2 hp. 2.7 1.1 1.3 1.5 1.3 42 8, 32 / 42 CLASSIC SPRINT 42 10 linear 6,500 rpm., 7.4 hp., 21.5 ft. / lbs. 6,000 rpm., 1.5 hp., 2.6 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 36.9 S6 (30 min. DC) 7.4 hp. 6.7 3.7 S6 (40% DC) 1.5 hp. 1.3 29.5 5.4 3.0 1.1 22.1 4.0 2.2 0.8 14.8 7.4 S2 (30 min. DC) 21.5 ft./lbs. 2.7 1.3 1.5 0.7 S6 (40% DC) 2.6 ft./lbs. 0.5 0.3 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 6,500 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 6,800 Speed (rpm.) 1,000 2,000 3,000 4,000 4,533
SPRINT 42 10 linear 32 / 42 CLASSIC 5,000 rpm., 2.9 hp., 5.2 ft. / lbs. 5,000 / 3,300 rpm., 1.5 hp., 3.2 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 5.9 S6 (40% DC) 2.9 hp. 2.7 3.7 S6 (40% DC) 1.5 hp. 1.3 4.4 2.0 3.0 1.1 2.2 0.8 3.0 S6 (40% DC) 5.2 ft./lbs. 1.3 1.5 S6 (40% DC) 0.5 21 1.5 0.7 0.7 3.2 ft./lbs. 0.3 Speed (rpm.) 2,000 3,000 4,000 5,000 Speed (rpm.) 1,000 2,000 3,000 3,300 4,000 5,000 (Type) Number Speed Power // Torque (40 % DC) 20 8 42 8 42 I 10 32 / 42 CLASSIC Gang tool slide 1 2 6,000 rpm. 1.7 hp. // 2.1 ft. / lbs. 3 3,450 rpm. 1.7 hp. // 3.7 ft. / lbs. 2 6,800 rpm. 6.2 hp. // 4.8 ft. / lbs. 2 4,550 rpm. 6.2 hp. // 7.2 ft. / lbs. 2 6,000 rpm. 6.2 hp. // 4.8 ft. / lbs. 2 4,500 rpm. 6.2 hp. // 7.2 ft. / lbs. 2 2,500 rpm. 1.5 hp. // 3.2 ft. / lbs. 2 3,300 rpm. 1.5 hp. // 4.9 ft. / lbs. Gang tool slide 2 2* 6,000 rpm. 1.7 hp. // 2.1 ft. / lbs. 3* 3,450 rpm. 1.7 hp. // 3.7 ft. / lbs. 2 6,800 rpm. 6.2 hp. // 4.8 ft. / lbs. 2 4,550 rpm. 6.2 hp. // 4.8 ft. / lbs. 2* 6,000 rpm. 1.5 hp. // 2.6 ft. / lbs. 2 5,000 rpm. 1.5 hp. // 3.2 ft. / lbs. 2 3,300 rpm. 1.5 hp. // 4.9 ft. / lbs. Gang tool slide 3 2* 6,500 rpm. 7.4 hp. // 21.5 ft. / lbs. (30 min. DC // on the counter spindle) (16-pocket turret) 16 5,000 rpm. 2.9 hp. // 5.2 ft. / lbs. (double tools possible) 3* 6,500 rpm. 7.4 hp. // 21.5 ft. / lbs. (30 min. DC // on the counter spindle) * Optional
Applications and parts Machine and technology êêapplications and parts Control technology Technical data Series Technology expertise short turning. 1 1: Disc // SPRINT 20 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Machine construction / CK45 1.0 in. (h11) ø 0.9 x 2.0 in. 85 sec. Heavy machining on the main spindle 2 2: Connector // SPRINT 42 8 linear 22 Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Electrical / aluminum 1.1 in. (h11) ø 1.1 x 2.6 in. 75 sec. Polygon turning on the counter spindle 3 3: Distributor body // SPRINT 42 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Fittings / brass 1.7 in. (h11) ø 1.6 x 2.6 in. 210 sec. Heavy machining with driven tools 4 4: Clamping part // SPRINT 42 10 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Hydraulics / 16MnCr5 1.2 in. (h11) 0.6 x 1.0 x 1.4 in. 110 sec. Parallel machining with 2 Y axes 5 5: Shaft with teeth // SPRINT 42 10 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Hydraulics / CK45 1.4 in. (h11) ø 1.3 x 5.5 in. 170 sec. Gear hobbing 6 6: Distributor // SPRINT 42 10 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Hydraulics / CK45 1.5 in. (h11) ø 1.5 x 3.0 in. 120 sec. Parallel machining with 2 Y axes on the main spindle
Series Technology expertise long turning. 1 1: Screw // SPRINT 20 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Medical technology / titanium 0.4 in. (h9) ø 0.4 x 2.6 in. 210 sec. Direct Drive thread whirling 2 2: Axis // SPRINT 20 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Hydraulics / CK45 0.6 in. (h9) ø 0.6 x 4.5 in. 250 sec. Deep hole drilling 23 3 3: Control piston // SPRINT 20 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Hydraulics / 16MnCr5 0.6 in. (h9) ø 0.6 x 7.1 in. 120 sec. Machining with SWISSTYPEkit 4 4: Carrier // SPRINT 42 8 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Machine construction / AlSi 304 0.8 in. (h9) ø 0.7 x 4.9 in. 210 sec. Machining with SWISSTYPEkit 5 5: Spindle // SPRINT 42 10 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Machine tools / ETG100 0.6 in. (h9) ø 0.6 x 8.9 in. 65 sec. Workpiece unloading via the counter spindle 6 6: Spindle // SPRINT 42 10 linear Industry / Material Bar diameter Workpiece dimensions Machining time Highlight Machine construction / CK45 1.6 in. (h11) ø 1.5 x 7.9 in. 280 sec. Deep hole drilling
Applications and parts Machine and technology Control technology Technical data Series DMG SLIMline control panel with Fanuc 310i. Highlights + + 8 controlled NC axes with 2 channels, or 10 NC axes with 3 channels on the SPRINT 42 10 linear + + 15" screen with status icons and softkey menu + + ASCII keyboard and mouse 24 + + Ethernet interface + + USB interface + + Tool wear monitoring system (Tool Monitor) for FANUC* + + Software for managing sister tools* * Optional
Series Up to 30 % energy savings energy efficiency of DMG machines. 25 Efficient Optimal construction + + Optimal drive configuration + + Regenerative drives + + Regulated units* + + Minimized friction Energy Saving Intelligent technology saves you up to 30% in energy costs over the life of your DMG machine tool. DMG AUTOshutdown: Intelligent standby control to avoid unnecessary energy consumption during idle times. * Optional Efficient Intelligent control + + Process optimization + + DMG AUTOshutdown
Applications and parts Machine and technology Control technology Technical data êêwork areas êêtechnical data êêoptions Series Work areas SPRINT 20 8 linear // 44.1 ft.² footprint including chip conveyor Front view with bar loader Top view with bar loader 282.3 151.8 39.6 15.0 72.0 85.1 42.4 Machine zero point 125.1 42 8, 42 10 // 76.4 ft.² footprint including chip conveyor Front view with bar loader Top view with bar loader 26 306.5 190.7 43.5 23.6 77.9 91.1 57.4 Machine zero point 141.9 32 / 42 CLASSIC // 95.8 ft.² footprint including chip conveyor Front view with bar loader Top view with bar loader 334.4 210.7 43.3 45.5 76.1 89.4 65.4 Machine zero point 170.4 DMG MORI recommends
Series Technical data 20 8 42 8 42 10 32 / 42 CLASSIC Number of axes 6 + 2 6 + 2 8 + 2 6 + 2* Main spindle Z1 travel (spindle stroke) in. 3.1 / 9.4** 4.7/12.6** 4.7 / 12.6** 4.7 Max. bar passage in. 0.8 (1.0*) 1.7 1.7 1.3 (1.4*) // 1.7 Drive as an integrated spindle motor (ISM) C-axis (0.001 ) C-axis (0.001 )* Speed rpm. 10,000 6,500 6,500 8,000 // 6,500 Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 10.1 / 7.4 10.1 / 7.4 10.1 / 7.4 Torque (S2 30 min / 100 % DC) ft. / lbs. 10.3 / 6.9 51.2 / 37.5 37.8 / 27.7 24.0 / 17.6 // 37.8 / 27.7 Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.4 3,250 / 0.4 3,250 / 0.4 Counter spindle Max. bar passage in. 0.8 (1.0*) 1.5 1.5 1.3 // 1.5 Drive as an integrated spindle motor (ISM) C-axis (0.001 ) C-axis (0.001 )* Speed rpm. 10,000 6,500 6,500 8,000 / 6,500 Drive power (S2 30 min / 100 % DC) hp. 7.4 / 5.0 7.4 / 10.1 7.4 / 10.1 7.4 / 5.0 Torque (S2 30 min / 100 % DC) ft. / lbs. 10.3 / 6.9 21.5 / 14.5 1.5 / 14.5 1.5 / 14.5 Acceleration rpm. / sec. 5,000 / 0.6 3,250 / 0.3 3,250 / 0.3 3,250 / 0.3 Work area / Travels Rapid traverse speed of the linear axes ipm. 1,574.8 (Y1 = 1,181.1) 1,574.8 1,574.8 (Y1 = 1,181.1) 1,181.1 (X2 = 708.7) Acceleration of the linear axes (linear / conventional) ft. / s. 2 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4 32.8 / 16.4 Gang tool slide 1 X1 (linear) / Y1 travel in. 2.0 / 13.8 2.0 / 13.8 32.8 / 16.4 2.6 / 13.8 Gang tool slide 2 Y2 travel in. 4.7 11.8 fix 12.8 Counter spindle X2 / Z2 travel in. 9.4 / 11.8 12.2 / 13.8 12.2 / 12.6 10.4 / 12.6 Turret tool carrier X3 (linear) / Y3 / Z3 travel in. 3.1 / 2.4 (± 1.2) / 5.9 Tool carrier / Tool holder Gang tool slide 1 Fixed turning tools / Front tools 6 / 6 6 / 6 / 6 / Driven tools 5 4 4 4 Maximum speed rpm. 6,000 6,800 6,800 5,000 Maximum power / Torque (40 % DC) hp. // ft. / lbs. 1.7 / 3.7 6.2 / 7.2 1.5 / 2.6 1.1 / 6.6 Tool carrier / Tool holder Gang tool slide 2 Fixed turning tools / Front tools 4 / 4 4 / 6 1 / 3 3 / 4 Alternative* fixed / driven front tools 2 / 2 Driven tools 5* 4 4*** Maximum speed rpm. 6,000 6,800 6,000 5,000 Maximum power / Torque (40 % DC) hp. // ft. / lbs. 1.7 / 3.7 6.2 / 7.2 6.2 / 7.2 1.5 / 4.9 Tool carrier / Tool holder Gang tool slide 3 (on the counter spindle) Standard: fixed front tools 3 5 Alternative* fixed / driven front tools 1 / 2 2 / 3 Maximum speed rpm. 6,500 6,500 Maximum power / Torque (30 min / 40 % DC) hp. // ft. / lbs. 7.4 / 21.5 7.4 / 21.5 Tool holder turret Tool pockets / for driven tools 16 (2 8) / 16 Maximum speed rpm. 5,000 Maximum power / Torque (40 % DC) hp. // ft. / lbs. 2.9 / 5.2 * Optional, ** Optional with SWISSTYPEkit, *** Standard on machines with C axes
20 8 42 8 42 10 32 / 42 CLASSIC Machine Machine footprint incl. chip conveyor ft. 2 44.7 76.0 76.0 95.6 Chip conveyor discharge height in. 15.0 23.6 23.6 45.5 Machine height in. 72.0 77.9 77.9 76.1 Machine weight lbs. 9,920.8 14,550.5 15,211.9 12,125.4 Control DMG SLIMline featuring a 15" screen and Fanuc 310i Number of spindles (C-axes) 2 2 2 2* Number of linear axes 6 6 8 6 Number of channels 2 2 3 2 * Optional Series Options Tools 5 driven tools on gang tool slide 2, incl. 5 spindles with collet chuck Drive unit for driven tools on the counter spindle for machining on the main spindle (quantity) Drive unit for driven tools on the counter spindle on carrier 2, for rear-sided machining on the counter spindle (quantity) Bar machining SWISSTYPEkit conversion kit from short turning to long turning, incl. guide bush with spindle synchronization Bar machining up to ø 1.0 in., hexagons up to max. 0.8 in., squares up to max. 0.7 in. 20 8 42 8 42 10 32 / 42 CLASSIC (2) (3) (5) Standard (4) (2) Standard with a C-axis (4) Bar loading magazine for max. bar lengths of 10.5 to 14.4 ft. Spindle liner for the main spindle Shaft unloading device through the counter spindle: up to 23.6 or 31.5 in. workpiece lengths Shaft unloading device: spindle liner for counter spindle Coolant and chip disposal Hinged chip conveyor, chip ejection height: 33.5 in. (not compatible with shaft unloading device) Rinsing of the counter spindle chuck with coolant 290.1 psi. internal coolant system for oil and emulsion, 158.5 gal., 0.002 in. filtration, cooling unit Oil mist extraction device Control Tool wear monitoring Sister tool management system DMG Netservice // DMG Service Agent Also available Machine adaptation for high environmental temperatures up to 122 F (tropical package) Optional, Not available
SPRINT 42 10 linear Parallel machining with up to three tools for maximum productivity.
Always close by! www.dmgmori.com North America South America DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL 60192 Tel.: (847) 593-5400 Fax: (847) 593-5433 DMG MORI ELLISON 165 Admiral Blvd. Mississauga, ON L5T 2T3, Canada Tel.: (905) 795-2891 Fax: (905) 795-0393 DMG MORI SOUTH AMERICA Rua Dr. Luiz Migliano 173 05711-000 São Paulo, Brazil Tel.: (+55) 11 / 3742-5000 Fax: (+55) 11 / 3773-8855 DMG MORI MEXICO Acceso III #14, Bodega 11 Parque Industrial Benito Juarez Queretaro, Qro. C.P. 76120, México Tel.: +52 (442) 209-5072 Fax: +52 (442) 209-5073 MONTFORT ADVERTISING Europe DMG MORI GERMANY Riedwiesenstrasse 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90-0 Fax: +49 (0) 71 52 / 90 90-22 44 DMG MORI EUROPE Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 01 12-40 Fax: +41 (0) 44 / 8 01 12-31 Asia DMG MORI ASIA 3 Tuas Link 1 Singapore 638584 Tel.: +65 66 60 66 88 Fax: +65 66 60 66 99 PRO.D5925/0513US/D5745/113AD23 Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI ELLISON 165 Admiral Blvd., Mississauga, ON L5T 2T3, Canada Tel.: (905) 795-2891, Fax: (905) 795-0393, info@dmgmori.com, www.dmgmori.com