Dana Spicer Drive Axles S35-S, S50-S Illustrated Parts List AXIP-89 March 998 For the most current information, visit the Roadranger web site at www.roadranger.com
TABLE OF CONTENTS Model Identification Numbering System Axle Identification Components Parts List Bearing Preload Spacers End Yoke Assemblies Housings Kits Spacer Kit Differential Case with Bolts Ring Gear and Pinion Bearing Preload Spacer Bearing and Seal Bearing and Cup 3 5 5 5 5-6 GENUINE SPICER SERVICE PARTS Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer. The use of nonoriginal Spicer service parts may cause premature compontent failure and may void the warranty. The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability. MODEL IDENTIFICATION NUMBERING SYSTEM S 35 S N Family (Spicer) Nominal Load Carrying Capacity (35 = 3,500 Lbs.) (50 = 5,500 Lbs.) Gearing Type (S = Single Reduction) Differential Option (N = No-SPIN Differential)
AXLE IDENTIFICATION All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. The differential carrier tag contains the following: Dana part number, julian date code, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. JULIAN DATE CODE 95 70 MODEL YEAR DAY OF YEAR DANA PART NUMBER CUSTOMER PART NUMBER JULIAN DATE CODE Carrier Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER LINE SET NUMBER DANA PART NUMBER CUSTOMER PART NUMBER MODEL The axle assembly tag contains the following items: Dana part number, julian date code, axle model, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. Axle Assembly Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER JULIAN DATE CODE LINE SET NUMBER
COMPONENTS 3 33 3 30 9 6 7 6 7 8 5 8 9 5 3 0 3 Optional No-SPIN 0 9 6 5 3 3 8 7 3
PARTS LIST Item Par art t Name Flanged Hex Nut End Yoke Assembly 3 + Pinion Oil Seal + Outer Pinion Bearing Cone 5 + Outer Pinion Bearing Cup 6 Bearing Preload Spacer 7 Carrier Mounting Bolt Grade 8, / " 3 UNC x - 3 / 8 " Grade 8, / " 3 UNC x - / " 8 Carrier Sub-Assembly (Includes Items 5, 9, 3, 6, 7) 9 + 0 + + 3 5 6 + 7 + 8 + 9 + 0 + + + 3 + + 5 + 6 + 7 8 + 9 30 3 3 33 3 + Item included in Kit Inner Pinion Bearing Cup Inner Pinion Bearing Cone Ring Gear & Pinion Set Adjusting Ring Differential Bearing Cap Hex Bolt Adjusting Ring Lock Differential Bearing Cap Bolt Differential Bearing Cap Washer Differential Bearing Cup Differential Bearing Cone Differential Case Bolt Differential Case Cap Half Differential Gear Thrustwasher Differential Pinion Thrustwasher Differential Pinion Mate Differential Cross Shaft Differential Gear Ring Gear Rivet Differential Case Flange Half.8 thru 3. Ratio 3.38 thru 3.73 Ratio 3.9 thru. Ratio.78 thru 5.38 Ratio 6. thru 7.7 Ratio Magnetic Drain Plug Housing Filler Plug Vent Plug Axle Shaft (- 3 / " x 36 Splines) Qty. 0 8 S35-S S50-S HN30 HN30 See Page for correct part numbers 09HH00 09HH00 HB0 HB0 MJAHA0 MJAHA0 See Page for correct part numbers HM0 HM0 HM0 HM0 360CS00-X 360CS00-X Kit only See Page 5 for correct part numbers Kit only - See Page 5 for correct part numbers 360HR0 360HR0 Not Serviced Separately - See item 8 HM0 HM0 360HR0 360HR0 070HM-3 070HM-3 HN0 HN0 HA0 HA0 HB05 HB05 HM79 HM79 360DT0 360DT0 HM0 360DU0 360DU03 360DU05 360DU07 360DU09 MJAHM06 Kit only 360KS0-X HM0 360DU0 360DU03 360DU05 360DU07 360DU09 MJAHM06 See Page for correct part numbers MJAHM0 MJAHM0 MJAHN0 MJAHN0 38.6" Length (Stght. Flg. Holes) 360SR0-360SR0-0.00" Length (Tapered Flg. Holes) 360SR09 360SR09 38.6" Length (Tapered Flg. Holes) GGASR0- GGASR0- No-SPIN Differential (Optional) 360GN00 360GN00
BEARING PRELOAD SPACERS Thickness Inches MM.96 7.5.97 7.5.98 7.57.99 7.59.300 7.6.30 7.65.30 7.67.303 7.70.30 7.7.305 7.75.306 7.77 Spicer Par art t Number 360HS00-360HS00-360HS00-3 360HS00-360HS00-5 360HS00-6 360HS00-7 360HS00-8 360HS00-9 360HS00-0 360HS00- Kit Item Thickness Inches MM.307.308.309.30 SPACER KIT Range.300 thru.306 Spicer Par art t Number 7.80 360HS00-7.8 360HS00-3 7.85 360HS00-7.87 360HS00-5 Spicer Par art t Number 360KV00-X END YOKES ASSEMBLIES B A Series 0 A.9" 80.38" 550.38" SPL90 (590).6" 60.88" B.9".9".97".95" 5.3" Spline.790" - 3.790" - 3.790" - 3.790" - 3.790" - 3 Spicer Par art t Number 3--87-X 3--0-X --696-X 90--55-X 5--857-X HOUSINGS Suspension Spring Air Air (Low Profile) Spring Spring OEM All Navistar Navistar GM Freightliner S35-S S50-S 360CH00 360CH0 360CH0 ---- ---- 360CH00 360CH0 360CH0 360CH 360CH7 5
KITS Ratio.8 thru 3. 3.38 thru 3.73 3.9 thru..78 thru 5.38 6. thru 7.7 S35-S 360KQ00-X 360KQ0-X 360KQ0-X 360KQ03-X 360KQ0-X S50-S 360KQ00-X 360KQ0-X 360KQ0-X 360KQ03-X 360KQ0-X DIFFERENTIAL CASE WITH BOLTS Items Included 0,, 8 RING GEAR AND PINION Ratio.8.9 3.07 3. 3.38 3.5 3.73 3.9.0..78.88 5.3 5.38 6. 6.3 7.7 S35-S 360KG-X 360KG5-X 360KG00-X 360KG0-X 360KG0-X 360KG03-X 360KG0-X 360KG05-X 360KG06-X 360KG07-X 360KG08-X 360KG6-X 360KG7-X 360KG0-X 360KG0-X 360KG-X 360KG-X S50-S 360KG-X 360KG5-X 360KG00-X 360KG0-X 360KG0-X 360KG03-X 360KG0-X 360KG05-X 360KG06-X 360KG07-X 360KG08-X 360KG6-X 360KG7-X 360KG0-X 360KG0-X 360KG-X 360KG-X Items Included, BEARING AND SEAL Descrip scription Complete Set S35-S S50-S Items Included 360KS00-X 360KS00-X 3,, 5, 9, 0, 8, 9 BEARING AND CUP Descrip scription S35-S S50-S Items Included Inner Pinion Kit 360KS0-X 360KS0-X 9, 0 6
Copyright Eaton and Dana Corporation, 00. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RE- SALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger System is an unbeatable combination of the best products from Eaton and Dana -- partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it's backed by the Roadrangers -- the most experienced, most expert, most accessible drivetrain consultants in the business. Visit our web site at www.roadranger.com. For spec'ing or service assistance, call -800-86-HELP (357) hours a day, 7 days a week, (Mexico: 00-800-86-HELP (357)) for more time on the road. AXIP-89 05/0 PDF Printed in USA