Innovations in SINAMICS Drives and SIMOTICS Motion Control Motors Presented by Randy Summervill Manufacturing in America March 14-15, 2018
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SINAMICS AC Low Voltage Drives Family Summary Component overview / technical ratings SINAMICS V / G Basic / Standard Performance Drives V20 G110D G110M G120C G120 G120D G120E G130 G150 Description Basic, cost-effective, easy-to-operate compact V/Hz Simple V/Hz distributed drive Vector SIMOGEAR- or wall-mounted Compact vector drive system Modular vector application-specific drive system Vector distributed drive Enclosed drive NEMA 1 or 12 Chassis for higher-powered enclosed drives Higher-power enclosed variable speed drive Power Range 0.16 40 HP (0.12 30 kw) 1-10 HP (0.75-7.5 kw) 0.5-5 HP (0.37-4 kw) 0.75-150 HP (0.55 132kW) 0.5-400 HP (0.37 250 kw) 1-10 HP (0.75-7.5 kw) 1-200 HP (0.75-132 kw) 75-800 HP (56-800 kw) 150-800 HP (110-560 kw) Voltages 1AC 200 240V 3AC 380 480V 3AC 380-480V 3AC 380-480V 3AC 380-480V 1/3 AC 200-240V 3AC 380-480V 3AC 500-600V 3AC 380-480V 3AC 380-480V 3AC 460-480V 3AC 380-480V 3AC 500-600V 3AC 660-690V 3AC 380-480V 3AC 500-600V SINAMICS S High Performance Drives S210 Single-axis (AC/AC) S120 Single-axis (AC/AC) S120 Multi-axis (DC/AC) S120M Distributed (DC / AC) S120 CM S150 Description Power Range Mid range single-axis servo drive system 0.13 1 HP (0.10 0.75 kw) High dynamic performance and complex servo drive 0.16 400 HP (0.12 250 kw) Voltages 1AC 200-240V 1AC 200-240V 3AC 200-240V 3AC 380-480V 0.5 6,000 HP (0.37 4,500 kw) 3AC 380-480V 3AC 500-690V 0.3-2 HP (0.25-1.55 kw) 3AC 380-480V 3AC 500-690V High-performance enclosed drive line-ups 2-6,000 HP (1.5-4,500 kw) 3AC 380-480V 3AC 500-690V High-performance enclosed regenerative drive 100-1,250 HP (75-800 kw) 3AC 380-480V 3AC 500-690V
SINAMICS V20 Drives Smaller size / expansion of power range Frame size AA/AB Extremely compact to 1HP Frame size E Expands to 40HP (LO)
SINAMICS V20 Drives Smart Access (Wi-Fi) Runs on any browser on any device Single module with integrated Wi-Fi access Intuitive web-based GUI Hardware and OS independent Contains most commissioning functions Quick settings, parameter, jog, backup, diagnostics and monitoring, etc. Multi-language support Upgradable firmware and language package via web Future integration to SINAMICS G120 Control Engineering 2018 Engineers Choice Award Network Integration Wireless Products No App installation required
SINAMICS V20 Drives Smart Access (Wi-Fi) Quick commissioning Motor control Parameter view Monitor running status Backup and restore parameters
SINAMICS G110M Drives Motor-mounted conveyor drive Mounts directly to gear motor Voltage: 3-phase 380 480V Power Range: 0.5 5HP Control Mode: Sensorless vector Communications: USS & MODBUS RTU, PROFINET, ProfiSafe, EtherNet/IP, AS-Interface Energy Efficiency: PROFIenergy Wall mount available
SINAMICS G120 Drives NEMA 1 (UL Type 1) kits for SINAMICS G120C and G120 PM240-2 NEMA 1 (UL Type 1) kits for all SINAMICS G120 and G120C frame sizes (AA - F) Allows low-cost mounting of SINAMICS G120 drives on interior walls Designed to conform to latest more stringent UL 61800 standard Competitively priced Available Now What s new with DF MC?
SINAMICS G120C and G120 Modular Smart Access (Wi-Fi) Coming Soon Runs on any browser on any device Single module with integrated Wi-Fi access Intuitive web-based GUI Hardware and OS independent Contains most commissioning functions Quick settings, parameter, jog, backup, diagnostics and monitoring, etc. Multi-language support Upgradable firmware and language package via web No App installation required
SINAMICS G120 Drives PM240-2 power module Modularity Reduced inventory and easy, fast servicing Robustness Reliable operation that lasts a lifetime Technology Safety integrated, Positioning, PLC functions and more Energy Efficiency PROFIenergy, energy recovery, regeneration, and more Communications Full TIA integration and 3rd party network compatibility Easy Handling For commissioning, service and diagnostics Use the PM240-2 for all existing and future applications
SINAMICS G120 Drives PM240-2 power module frames D, E, F completing the family 230V (to 75HP) / 480V (to 200HP) / 690V (to 175HP) HO DC Link Reactor SIL 3 STO Longer motors cables Higher Power Density allows for more power per frame size Frame Size D Frame Size E Frame Size F
GP Drive Growth Installation SINAMICS G120 push-thru designs Now up to 200 Hp For NEMA 12 (non-ventilated) and NEMA 3R (outdoor) Dramatic reduction in panel space Air conditioning not required Higher power density Removable terminals Frame A B C D E F
SINAMICS S210 and SIMOTICS S-1FK2 The new midrange servo drive system 1 AC 230V (200-240V) 0.05 0.75 kw Dedicated SIMOTICS S-1FK2 servo motors One Cable Connection Standard Safety Functions: STO, SS1, SBC Available Now Motion Control in S7-1500 or 1500T PLC Integrated Webserver with Easy Engineering One Button Tuning Extended Safety Functions In Preparation
SINAMICS S120 Drives Technology update for single axis power modules (PM340 PM240-2) PM240-2 Frames A - C PM240-2 Frames D - F Released with Firmware V4.8 Common Power Module for G120 and S120 Expanded power range 200 240V 1-phase 0.5 5hp 200 240V 3-phase 7.5 75hp 380 480V 3-phase 0.5 200hp 500 690v 3-phase 15 150hp Available with push-through heat sink
SINAMICS S120 Drives Continued innovation for multi-axis motor modules New C/ D type booksize motor modules 3 30 Amp 24 Amp C/D, 45 Amp C, 60 Amp C New The Perfect Fit: C types for Continuous motion D types for Discontinuous motion Optimized shielding connection Motor power cable adapter Less Space in the cabinet - optimized motor wiring connection - higher power density
SINAMICS S120 Drives Overview of the new motor modules Discontinuous motion: 300% overload, optimized for high-speed, intermittent load cycles Typical for feed and positioning drives Order No.: 6SL3120-xTExx-xADx Continuous motion: <= 200% overload, optimized for continuous load cycles Typical for main spindle drives and continuous load cycles Order No.: 6SL3120-xTExx-xACx
SINAMICS S120 Drives Connectivity just keeps expanding PROFINET CU310-2PN, CU320-2PN and CBE20 EtherNet/IP CBE20 board Modbus TCP/IP With Firmware v 4.8 CU310-2PN, CU320-2PN and CBE20
Control Unit AC/DC Rectifier Adapte r SINAMICS S120M Distributed Drives Completing the SINAMICS S120 drives family Combination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor module Central DRIVE-CliQ Distributed Hybrid connection (600VDC + supply voltage + DRIVE CLiQ) 1 2 3 6 5 4 Hybrid cable can be daisy chained, drastically reducing cabling Cabinet Machine
SINAMICS (EPos, DCC) SINAMICS S120 Drives Built-In motion control Speed Positioning Coordination (Gearing, camming) Centrifuge, test stand, mixers Winders Auxiliary drives etc. Hoists, lifts Material handling Feeders, palletizers etc. Relative gearing Synchronized axes Rotary knife, Flying saw etc.
SINAMICS S120 in Startdrive Startdrive V15 Available Summary of features Now Booksize units in all control modes(servo, Vector*, and Volts/Hz*) Chassis and Cabinet units* All SIMOTICS motors PN connection to S7-1500/1500T/ET200SP Basic and Extended safety functions EPOS * new in Startdrive V15
Recent innovations and developments SIMOTICS Motion Control Motors
SIMOTICS M Main Spindle Motors 1PH8 Flexible, dynamic power for precision rotary axes applications High power density Forced cooling, water cooling, open-circuit cooling Induction and synchronous versions Incremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also available
SIMOTICS S Servo Motors 1FK7 Generation II Optimally suited for precise motion movements Higher dynamics Gen I mature product Migration to Generation II Smoother performance Field exchangeable encoders
SIMOTICS S Servo Geared Motors 1FG1 SIMOTICS S-1FG1 servo motor standard (CT) or dynamic (HD) coupled with SIMOGEAR Available Now Servo helical, parallel shaft, bevel, and helical worm geared motors Two stage and three stage reduction
Recent innovations and developments SIMOGEAR gear motors
SIMOGEAR Gear motors Two stage and three stage reduction Helical, parallel shaft, bevel, and helical worm geared motors
Recent innovations and developments Applications
Integrating into another automation system Siemens offers a comprehensive solution using a 3 rd party PLC A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products Remote I/O (IP20) Remote I/O (IP65) HMI Hardware & Software Cabling and Connectors Network Switch RFID PC Network GP Drives DC Drives HPDrives
Integrating into Another Automation System One step to the advantages of TIA A 3rd-party PLC configured for EtherNet/IP can SIMATIC PLC be used with all these Siemens products Now the power of a TIA system can be realized Remote I/O (IP20) Remote I/O (IP65) HMI Hardware & Software Cabling and Connectors Network Switch RFID PC Network GP Drives DC Drives S120 Drives
SINAMICS Drive safety integrated Category 3, SIL 2, (PL)d + Common safety functions throughout the drives + Common safety functions throughout the drives + + Safe Torque Off (STO) Safe Operating Stop (SOS) Safe Stop 1 (SS1) Safe Stop 2 (SS2) Safe Brake Control (SBC) Safely Limited Speed (SLS) Safe Brake Test (SBT) Safe Speed Monitor (SSM) Safe Direction (SDI) Safe Limited Position (SLP) Safe Position (SP) Integrated Acceptance Test SINAMICS G120C SINAMICS G120 SINAMICS G120D SINAMICS G130 SINAMICS DCM SINAMICS S110 SINAMICS S120
SIZER for SINAMICS drives Developments New Inclusion of S7-1500T Controller Controller selection in tabular menu form Graphic utilization display Quick dimensioning with PROFIdrive drives Inclusion of SIMATIC S7-1500 Interface between TIA Selection Tool and SIZER i.e. single project bill of material file possible SQL server no longer required SIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC Technology
SINAMICS Startdrive Seamless integration of drive engineering Efficient engineering of the complete application TIA Portal user friendliness for drives Perfect interaction with SIMATIC Automatically integrated in the system diagnostics Two integrated traces with pre-trigger function Simple SIMOTICS Integration PROFIdrive and PROFIsafe included Previously gained knowledge such as for the configuration of a controller can be easily transferred to configuring the drive
SINAMICS Applications siemens.com/sinamics-applications
Recent innovations and developments SINAMICS Drives
SINAMICS Selector App Scan and Download the SINAMICS App
A New Way of Motion Available Now Motion Control in S7-1500 or 1500T PLC Easy Engineering Select Drive and Motor per load requirements
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Seminar Slides After MiA, seminar slides will be available at: http://www.usa.siemens.com/mia-seminars
Questions? Randy Summervill Motion Control Motors Marketing Siemens Industry, Inc. 5300 Triangle Parkway Phone: 770 378-3030 E-mail: randy.summervill@siemens.com