ILF,, 55 PARTS MANUAL ECN-MOXXX Rev. 1., Date 0-16-201 Part #0-081-000 15 Piuma Ave., Cerritos, CA 070 Tel (888)-77-58 Fax (562)-2-818 572 Whitehead Road, Trenton, NJ 0861 Tel (60)-587-200 Fax (60)-587-201 Visit our website at www.palfinger.com for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)-77-58
INDEX ILF Auto- Fold Description Page LIFTING GEAR PINS & BUSHINGS BED EXTENSION 5 PLATFORM Aluminum 6 PLATFORM Steel-Aluminum 7 CONTROL SYSTEM 8 PC-BOARD AND CABLES CYLINDER AND ADJUSTING HEAD 10 LIFT-, TILTCYLINDER COMPONENTS 11 POWER PACK MBB 12 POWER PACK BOSCH 1 HYDRAULIC PIPE 1 Tel: (60) 587-200, Fax: (60) 587-201 2
ILF LIFTING GEAR 111 1 1 2 111 6 1 12 7 5 8 8 15 16 10 8 8 8 Measure No. Description ILF ILF ILF 55 1 Lift arm P-108017 P-200088 P-200088 2 Main frame P-2005720 P-110267 P-110267 Mount plate - curb side on request on request on request Mount plate - driver side on request on request on request 5 Cover with hinge - for control system P-20206 P-20206 P-20206 6 Rubber cover P-688018 P-688018 P-688018 7 Clamp for cover P-201016 P-201016 P-201016 8 Mount tube plastic end P-71012 P-71012 P-71012 Bumper - outer P-1050150 P-1050150 P-1050150 10 Bumper - center P-1050050 P-1050050 P-1050050 11 Grease zerk P-20165 P-20165 P-20165 12 Grease zerk 5 degree P-128 P-128 P-128 1 Red cap P-111680 P-111680 P-111680 1 Rubber snubber with hardware P-112862 P-112862 P-112862 15 Wheel with hardware P-20077 P-20077 P-20077 16 Bracket for wheels (just bracket) on request P-201507 P-201507 Tel: (60) 587-200, Fax: (60) 587-201
ILF PINS & BUSHINGS 1 8 8 6 5 5 6 8 8 1 5 5 2 7 1 1 5 1 1 7 2 5 No. Description ILF ILF ILF 55 PINS 1 Pin lift arm, lift cylinder ; tube, cyllinder P-12607 P-150 P-150 2 Pin tube, lift arm P-150 P-1171 P-1171 Pin lift arm, shackle, platform P-712287 P-10815 P-10815 Pin incl. ground roller kit P-10502 GRKILF GRKILF 5 Bolt, pin lock P-200212 P-200212 P-200212 BUSHINGS 6 Bushing lift arm P-106 P-106 P-106 7 Bushing lift arm P-1066 P-1062 P-1062 8 Bushing - steel/alu platfrom shackle N/A P-106 P-106 Bushing - alu/alu platfrom shackle P-20066 N/A N/A KITS Pin kit lifting gear, platform, cylinders, incl.2 ground rollers PKILF PKILF PKILF Bushing kit, compl. lifting gear, platform, cylinders BKILF BKILF BKILF Tel: (60) 587-200, Fax: (60) 587-201
ILF BED EXTENSION AND BUMPERS 1 2 Measure width Measure Measure length No. 1 2 Description Part no. BED EXTENSION for ILF - length 102" (2600mm) P-107182 for ILF, 55 - length 101" (2560mm) ML60-081-000 DOCK BUMPER - CURB SIDE length 2" (610mm), width " (76mm) 1-00012R 2 Step length 2" (610mm), width " (101mm) - HD 1-00012HDR length 2" (610mm), width " (101mm) - HD with lights 1-00012HDR-LC 1 Step length 20" (5mm), width " (76mm) 1-000120R DOCK BUMPER - DRIVER SIDE length 2" (610mm), width " (76mm) 1-00012L 2 Step length 2" (610mm), width " (101mm) - HD 1-00012HDL length 2" (610mm), width " (101mm) - HD with lights 1-00012HDL-LC 1 Step length 20" (5mm), width " (76mm) 1-000120L RUBBER BUMPER Rubber bumper 1-00021 KITS (Curb and driver side) Dock bumper - length 2" (610mm), width " (76mm) 1-00012S 2 Step Dock bumper HD - length 2" (610mm), width " (101mm) 1-00012HDS Dock bumper HD with lights- length 2" (610mm), width " (101mm) 1-00012HDS-OR 1 Step Dock bumper - length 20" (5mm), width " (76mm) 1-000120S Tel: (60) 587-200, Fax: (60) 587-201 5
ILF PLATFORM Aluminum platform 1 6 10 7 2 1 15 22 2 20 2 16 18 25 26 6, 7 27 17 11 12 5 5 17 Measure 1 1 8 21 8 18 No. Description ILF 1 Platform - alu / alu PFA62 2 Main section on request Tip section on request Shackle P-11826 5 Rod - diameter 20mm (¾") P-8172265 6 Cart stop lid - curb side P-200668 7 Cart stop lid - driver side P-200667 8 Pin lift arm, shackle, platform see page Pin incl. ground roller kit P-10502 10 Hinge - width " length 7 ⅞" (200mm) - cut to required length P-10851 Torsion bar - diameter ⅜" (mm) - curb side P-200607 11 Torsion bar - diameter ⅜" (mm) - driver side P-200606 Torsion bar - diameter ½" (12mm) - driver side P-20006 12 Torsion bar retainer P-108525 1 Foot control button 2-wire P-105 1 Plate P-1166 15 16 Aluminum cap tip - curb side - with cart stops Aluminum cap tip - driver side - with cart stops P-10852 P-10852 Aluminum cap tip - curb side - without cart stops Aluminum cap tip - driver side - without cart stops on request on request 17 Side profile - curb side - cut to required length P-108521 18 Side profile - driver side - cut to required length P-108522 1 Warning light - LED P-10665 20 Rubber snub with heax head bolt P-71026 21 Plastic bracket P-2017 22 Side fill in - curb side - cut to required length P-2006651 2 Side fill in - driver side - cut to required length P-2006651 2 Center fill in P-2000267 25 Interlock latch - curb side P-2000888A Interlock latch - driver side P-107A 26 Spring clip P-10 27 Spring P-108661 Tel: (60) 587-200, Fax: (60) 587-201 6
ILF PLATFORM Cartstop - spring loaded Steel-Aluminum platform 1 18 6 10 7 2 1 18 16 11 17 12 26 15 17 5 5 10 1 1 26 Measure 8 25 8 No. Description ILF ILF 55 1 Platform with cartstops - steel-alu PFA2F-W/CS PFA2F-W/CS Platform without cartstops - steel-alu PFA2F PFA2F 2 Main section on request on request Tip section on request on request Shackle P-200776 P-200776 5 Rod - diameter 20mm (¾") P-8172265 P-8172265 6 Cart stop lid - curb side P-200668 P-200668 7 Cart stop lid - driver side P-200667 P-200667 8 Pin lift arm, shackle, platform see page see page Pin incl. ground roller kit GRKILF GRKILF 10 Hinge - width " length 7 ⅞"(200mm) - cut to required length P-10851 P-10851 11 Torsion bar P-20006 P-20006 12 Torsion bar retainer P-108525 P-108525 1 Foot control button 2-wire P-105 P-105 1 Plate P-1166 P-1166 15 16 Plastic cap tip - curb side - with cart stops Plastic cap tip - driver side - with cart stops P-082000 P-0828000 P-082000 P-0828000 Plastic cap tip - curb side - without cart stops Plastic cap tip - driver side - without cart stops P-0816000 P-0816010 P-0816000 P-0816010 17 Side profile bottom P-82521700 P-82521701 18 Side profile top P-1261 P-1262 1 Warning light - LED P-10665 P-10665 20 Sliding rod P-10628 P-10628 21 Spring P-108661 P-108661 22 Plastic hold down clip P-20067 P-20067 2 Plastic rod support P-10625 P-10625 2 Spring clip P-10 P-10 25 Plastic bracket P-2017 P-2017 26 Rubber snub with heax head bolt P-71026 P-71026 Tel: (60) 587-200, Fax: (60) 587-201 7
ILF CONTROL SYSTEM Until 200: K- style Since 200: K plus- style No. Description Part No. 1 Complete outer plastic box P-1826 2 Control panel with PC-board - conversion kit P-201252F Flip down lid P-11 Plastic cover control box P-12287 5 Momentary turn knob and contact block P-20115 6 Control box with PC-board and harness P-2081 Control box with cable (without PC-board) P-2007286 7 Complete outer plastic box P-200205 8 Operation lable ATG-ILF Flip down lid P-200776 10 Momentary turn knob P-200756 11 Contact block P-200757 12 2 Button hand control with coil P-7216816 1 1 15 2 Button hand control with coil and plug Plug, way Socket, way P-7216816P -00010-00011 2 Button hand control with coil and 7 way plug Plug, Hella, 7 way Socket, Hella, 7 way w/ seal P-10015 P-12710 P-1212A 16 Limit switch P-11881 17 Holster for hand control P-202801 18 Foot control button 2 wire P-105 1 Foot control button P-105256 20 Cab on-off switch P-12 21 PC- Board - K plus style P-201252F 22 On- off switch P-200186 Tel: (60) 587-200, Fax: (60) 587-201 8
ILF PLUS PC-BOARD AND CABLES J0 J1 5 2 1 J11 J1 7 6 10 J1 J 12 J1 J 11 No. Description Part No. 1 PC- board M Control P-20201 2 Cover for control system P-20206 Clamp for cover P-201016 Wire harness for control box (J0) P-200725 5 Wire harness for hand control (J1) P-200821 6 Wire harness for power pack (J1) P-200706 7 Wire harness for cab on-off switch (J11) P-20070 Wire harness for warning lights and foot control (J) P-12776 10 Cable for solenoid valve (J) P-672518 11 Sensor B1 for lift arm (J1) P-1276 12 Sensor B15 for platform (J1) P-1285 Kit Tel: (60) 587-200, Fax: (60) 587-201
ILF CYLINDER No.1 Lift cylinder No.2 Tilt cylinder ILF /55 curb side No. Adjusting head ILF curb side ILF /55 curb side No. Description ILF ILF ILF 55 1 Lift cylinder without release valve P-185 P-150167 P-150167 2 Tilt cylinder without release valve - curb side Adjusting head - curb side P-10826 P-201212 P-2015025 P-2012118 P-2015025 P-2012118 Tilt cylinder without release valve - driver side Adjusting head - driver side P-10825 P-2012122 P-201502 P-201211 P-201502 P-201211 Tel: (60) 587-200, Fax: (60) 587-201 10
ILF CYLINDER COMPONENTS Lift cylinder 5 2 6 7 8 10 2 2 22 Tilt cylinder No. Description ILF ILF ILF 55 Piston rod diameter- lift cylinder 55mm (2 ¼'') 70mm (2 ¾'') 70mm (2 ¾'') Piston rod diameter- tilt cylinder 0mm (1 ½'') 5mm (1 ¾'') 5mm (1 ¾'') Adjusting head see no. on page 10 'ILF CYLINDER' Piston rod P-10150 P-107 P-107 5 Rebuild kit P-20052 P-202187 P-202187 6 Adaptor / hose fitting P-118826 P-118826 P-118826 7 Restrictor control valve P-1552 P-16828 P-16828 8 Release valve 12V P-672825 P-672825 P-672825 Bushing P-1067 P-106 P-106 10 Grease zerk P-20165 P-20165 P-20165 11 Sleeve - lift cylinder P-10010 P-10862 P-10862 12 Clamp P-680828 P-687258 P-687258 1 Piston rod for tilt cylinder P-2000878 P-110866 P-110866 1 End plug P-6827001 P-6881557 P-6881557 15 Rebuild kit - tilt cylinder P-1067 P-1068 P-1068 16 Adaptor / hose fitting P-118826 P-118826 P-118826 17 Restrictor control valve P-1552 P-125551 P-125551 18 Lock nut for tilt cylinder P-6726508 P-715756 P-715756 1 Grease zerk P-20165 P-20165 P-20165 20 Rubber bellows P-672528 P-687256 P-687256 21 Clamp P-680828 P-680828 P-680828 22 Grease zerk P-20165 P-128 P-128 2 Red cap P-111680 P-111680 P-111680 2 Hydraulic hose - each P-7060588 P-7060588 P-7060588 2 Roller, Adjusting Head P-70602 P-70602 P-70602 Tel: (60) 587-200, Fax: (60) 587-201 11
ILF MBB POWER PACK How to identify: MBB Bosch No. Description ILF ILF ILF 55 1 Power pack P-106000 P-106000 P-106000 2 Motor 12 Volt P-15555 P-15555 P-15555 Motor solenoid P-120127 P-120127 P-120127 Shift valve (S-5) P-1212 P-1212 P-1212 5 Pressure control valve P-128111 P-128111 P-128111 6 Shuttle valve since 18 P-10572 P-10572 P-10572 Flow divider till 18 P-128102 P-128102 P-128102 7 Flow control valve (R5) P-128086 P-128086 P-128086 8 Coupler P-10626 P-10626 P-10626 Pump P-128068 P-128068 P-128068 10 Pump filter P-128022 P-128022 P-128022 11 Clamp for oil reservoir P-16250 P-16250 P-16250 12 Breather cap P-162518 P-162518 P-162518 1 Oil reservoir P-1628 P-1628 P-1628 1 Hydraulic hose P-1112885 P-1112885 P-1112885 15 Adaptor P-118826 P-118826 P-118826 16 Drain plug P-667088 P-667088 P-667088 17 Sealing washer P-12801 P-12801 P-12801 18 Pipe on request on request on request 22 Carbon brushes kit ( pieces) P-1100 P-1100 P-1100 Tel: (60) 587-200, Fax: (60) 587-201 12
ILF BOSCH POWER PACK How to identify: MBB Bosch No. Description ILF ILF ILF 55 1 Power pack N/A N/A N/A 2 Motor 12 Volt P-12826 P-12826 P-12826 Motor solenoid P-120127 P-120127 P-120127 Shift valve (S5) P-105880 P-105880 P-105880 5 Pressure release valve P-1058760 P-1058760 P-1058760 6 Shuttle valve P-7256 P-7256 P-7256 7 Flow control valve (R5) P-105865 P-105865 P-105865 8 Coupler P-68807808 P-68807808 P-68807808 Pump P-105881 P-105881 P-105881 10 Screen P-701185 P-701185 P-701185 11 Reservoir clamp set P-1008 P-1008 P-1008 12 Cap with filter P-101680 P-101680 P-101680 1 Oil reservoir P-701126 P-701126 P-701126 1 Hydraulic Hose P-1112885 P-1112885 P-1112885 15 Adaptor P-118826 P-118826 P-118826 16 Pipe on request on request on request 17 Carbon brushes kit ( pieces) P-1116767 P-1116767 P-1116767 Tel: (60) 587-200, Fax: (60) 587-201 1
ILF HYDRAULIC PIPE 1 7 6 5 2 8 10 1 1 12 11 12 11 2 11 11 11 No. Description ILF ILF ILF 55 1 Hydraulic pipe kit (without hoses) P-10107 P-10107 P-10107 2 Alu valve block with adaptor P-10067 P-10067 P-10067 Hydraulic hose kit - 6 pieces P-102 P-102 P-102 Hydraulic hose - each P-7060588 P-7060588 P-7060588 Hydraulic hose to power pack - each P-1112885 P-1112885 P-1112885 5 Pipe - lower curb side P-1128 P-1128 P-1128 6 Pipe - med. curb side P-1128 P-1128 P-1128 7 Pipe - top curb side P-11270 P-11270 P-11270 8 Pipe - lower driver side P-112 P-112 P-112 Pipe - med. driver side P-11252 P-11252 P-11252 10 Pipe - top driver side P-11261 P-11261 P-11261 11 Hose fitting P-118826 P-118826 P-118826 12 Hose fitting P-11677 P-11677 P-11677 1 Plastic holder P-110852 P-110852 P-110852 Tel: (60) 587-200, Fax: (60) 587-201 1