Table of Contents. CHASSIS EL TIGRE Ski... - Steering... 2.

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Table of Contents CHASSIS EL TIGRE Ski.................................. - Steering................................... 2. Tunnel, Gas Tank and Seat w ~ Undercarriage and Track..........................:..-= Drive Train................................... 6- Toolbox and Rear Bumper.................................... - ~ Belly Pan and Front Frame............................... 9 Console and Wiring....................... 0 Hood......................................... Engine and Related Parts (Free Air)................................. 2 Engine and Related Parts (Liquid Cooled)................... 3 Cooling System (Liquid Cooled).................................. 4 Driven Clutch..................................... 5 Drive Clutch (Free Air)...................................... 6 Drive Clutch (Liquid Cooled).................. 7 Carburetor VM32-9-A (Free Air)............................ 8 Carburetor VM38-87 (Liquid Cooled).................... 9 ENGINE AD50F6 (FREE AIR) Crankcase and Cylinder............................... 20 Piston and Gran kshaft............................... 2 Insulators.................................................... 22 Magneto...................................... 23 Electrical.......................... 24 Recoil Starter.......................................... 25 ENGIN E AH50L2 (LIQUID COOLED} Crankcase and Cylinder............................ 26 Piston and Crankshaft............................... 27 Water Pump.............................. 28 Water Intake Manifold................................ 29 Electrical.............................................. 30 Magneto.................................................. 3 Recoil Starter........................................ 32 Main Jet Chart (liquio Cooled)....... 33 Related Items for 98 El Tigre.......... Back Cover NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly procedure. For assembly procedure use Arctic Service Manuals. New part numbers for this year are underlined. Arctic Enterprises, Inc. Thief River Falls, Minnesota 5670 Printed September, 980

0700 355 Ski No. Part No. Oty. Description No. Part No. Qty. Description 003-290 2 Ski 4 003-349 2 Damper 2 8040-486 8 Nut, Lock 5 024-052 4 Screw, Cap 3 003-286 2 Skag 6 003 324 2 Spindle 4 003-0 2 Saddle 7 023-26 AR Washer, Wave 5 003-02 2 Sleeve 8 802-30 2 Screw, Cap-Lock 6 8050-242 2 Washer 9 023 474 2 Washer 7 8040-426 2 Nut, Lock 8 003-339 2 Block, Bump Out 9 003-337 2 Liner, lnterleaf 0 8002-23 2 Screw, Cap 003-028 2 Bumper 2 023-25 4 Rivet 20 00 07 2 Arm, Spindle 2 024 05 2 Screw, Cap 22 8002-227 4 Screw, Cap 23 003-338 2 Spring 24 003-205 2 Shock Absorber 25 8002-232 2 Screw, Cap 3 003-344 Saddle-Right 26 8040-546 6 Nut, Lock 003-345 Saddle-Left

33 26 30 ; I / I i --9 r-.:i ~ - 23 6 0700 375 No. Part No. Qty. Description 0~05-236 2 End, Tie Rod 2 8040-486 4 Nut, Lock 3 024-050 4 Screw, Cap 4 023 92 2 Nut, Jam 5 005 305 2 Bolt, Tie Rod Adj. 6 023 93 2 Nut, Jam L.H. Thd. 7 005-298 2 Tie Rod 8 024-053 2 Bolt, Carriage 9 8040-426 2 Nut, Lock 0 07-769 Bracket, Cable 005 203 Plate, Backing 2 8002 046 2 Screw, Cap 3 8040-366 6 Nut, Lock 4 8050 252 2 Washer 5 8050 27 2 washer 6 05-480 Cable, Brake 7 023-406 2 Nut, Flange 8 023-927 Pin 9 009 94 Spring 20 005-350 2 Cap 2 8002 047 4 Screw, Cap 22 024 047 2 Screw Steering No. Part No. Qty. 23 05 75 2 24 022-38 25 05-280 26 07-793 2 27 009 608 28 07-287 29 05-278 30 023-788 AR 3 07 282 32 07-335 33 07-879 05-688 34 023-99 2 35 023-98 36 023 80 37 023-23 2 38 087 06 087-068 39 005 376 40 005-35 4 005-392 Description Spacer Decal, Dimmer Switch Lever Grip Spring, Park Brake Switch, Brake Park Brake Tie, Cable Pad, Handlebar Throttle Assy Lever (F/A) Lever (UC) Seal Pin Ring, Retaining Ring, Retaining Cable, Throttle (F/A) Cable, Throttle (UC) Handlebar Block, Adjusting Post, Handlebar 2

32 ~~ ---~==~ 26 J ~- - 5 33. -"- - --~ - l9.;.f -:- 8 "' p ;/ 8 3 0700 376 Tunnel, Gas Tank and Seat No. Part No. Qty. Description No. Part No. Qty. Description 07-939 Body 9 8060-486 2 Rivet 2 006-223 2 Strip, Wear 20 006-972 Pad-Right 3 023 49 20 Washer 006-973 Pad-Left 4 023 874 8 Screw, Tapping (UC) 2 07-77 Cover (Inc 22) 5 006-959 4 End Cap (UC) 22 06 378 32.snap 6 006-958 2 Heat Exchanger (UC) 23 07-78 Foam 7 006-930 2 Plate, Front 24 05-50 Cap, Gas (Inc 25) F/A 8 8060-482 50 Rivet 05-65 Cap, Gas (Inc 25) L/C 9 06-074 8 Snap 25 009-733.seal 0 8060 244 8 Rivet 26 05-434 Tank, Gas (Inc 27-30) UC 06-924 2 Pad, Safety 05-055 Tank, Gas (Inc 27-30) F/A 2 006-928 Plate, Rear-Right 27 05-35 Vent Gas Tank 006 929 Plate, Rear-Left 28 020 50 AR Hose, Gas Line-00' 3 02 90 Decal, 5000-Right 020-525 AR ehose, Gas Line-500' 02-9 Decal, 5000-Left 29 050-358.strainer 02-92 Decal, 6000-Right 30 009-78.outlet 02-93 Decal, 6000-Left 3 050-335 Filter In-Line 4 06-907 2 Reflector-Red 32 020-643 Hose, Vent 5 024-02 2 Clamp, Hose (UC) 33 8060-488 20 Rivet 6 05-36 Hose (UC) 34 8060-486 40 Rivet (UC) 7 023-808 Spring 35 07-054 Seal, Spill 8 06-949 2 Bracket, Gas Tank 36 009-332 "T" Connector (UC) 3

44 0700 270 Undercarriage and Track No. Part No. Oty. Description No. Part No. Qty. Description 04-5 2 Rail, Formed 29 04-70 Axle 2 023 869 2 Screw. Macnirte 30 004-073 2 Pad 3 04 408 2 Strip. Wear 3 023-260 6 Washer 4 8040 366 3 Nut. LocK 32 04 226 Spring, Rear-Right 5 023 766 4 Nut. Push 04 227 Spring, Rear-Left 6 004-63 4 Pad.Shoc:< 33 04 209 2 Wheel, Idler 7 8040-426 27 Nut Lock 34 0 4-60 2 Sleeve 8 023 767 4 Rivet. So a 35 04 086 Shaft 9 8002-3 22 Screw. Gap 36 806-486 4 Rivet 0 04-52 Bracket. Front Arm 37 800 238 Screw, Cap 04 7 2 Bracket. ~ear Arm 38 023 863 Washer, Tab Lock 2 023-439 8 Wasrer 39 04-093 Housing 3 023 703 2 Screw. Cac 40 8002-23 Screw, Cap 4 8042 486 2 Nut Hex 4 804-486 3 Nut, Lock-Thin 5 805 277 2 Washer, ~ocl{ 42 04-63 2 Axle 6 004 90 Crossbrace. Front 43 04-62 4 Bushing 7 004-922 2 Ro. e. Rear 44 805 278 4 Washer, Lock 8 004-842 2 Bolt. Shoulder 45 8002 252 4 Screw, Cap 9 802-30 0 Screw, Gao-Lock 46 04 68 Tube, Pivot 20 023-09 4 Washer 47 8050-283 2 Washer 2 04-20 2 Wheel. Idler {Inc 22 & 23) 48 04-072 2 Tube, Pivot 22 004 342 2. Insert 49 04 062 Adjustment-Right 23 004-343 2 Insert 04-063 Adjustment-Left 24 04-20 Housing-Right 04 2 Housing-Left 25 04 28 Axle, Rear 26 8040 486 8 Nut, Lock 50 8002-255 2 Screw, Cap 5 8002 227 Screw, Cap 52 04 47 2 Spacer 53 802-32 2 Screw, Cap-Lock 27 004 838 2 Plate/Nut 54 003 099 2 Bushing 28 04 094 Arm, Rear 55 04-24 Shock 4

0700 270 (Cont'd) Undercarriage and Track No. Part No. Oty. Description No. Part No. Qty. Description 56 003 20 2 Bushing 57 004-629 2 Spacer 58 8002-229 2 Screw, Cap 59 2272-037 2 Eyebolt 60 04-0 Spring, Front-Right 04- Spring, Front-Left 6 0 7-843 Arm, Front (Inc 62) 62 004-386 4 Bushing 63 8050-22 2 Washer 68 002-288 Track Assembly (Inc 69) 69 002-255 92 Clip, Guide 70 04-240 4 Wheel, Idler (Inc 7 & 72) 7 004-34 4 Insert 72 004-340 4 elnsert 73 04 33 Axle 74 04 48 Spacer 75 8002 32 4 Screw, Cap 76 04-30 2 Washer, Rectangular 64 8002-048 Screw, Cap 77 04-253 2 Support 65 8002-35 Screw, Cap 78 04-32 2 Axle 66 8070-285 2 Pin, Spring 79 023-33 2 Washer 67 04-256 2 Roller, Front 80 004-780 Stop, Arm 5

7 0700 383 Drive Train No. Part No. Qty. Description No. Part No. Qty. Description 07-402 Track Drive (Inc 2) 23 0228-042 Shaft, Driven 2 020-247 ebushing, Drive 24 8006-399 6 Screw, Cap-Socket 3 048-230 Spacer 25 023-430 6 Nut, Lock 4 048 23 Shaft, Stub 26 007-33 Key 5 8002-23 2 Screw, Cap (F/A) 27 05 594 Hub 8002-23 Screw, Cap (UC) 28 05 252 Disc, Brake 8002-233 Screw, Cap (UC) 29 80-40 Bolt, Carriage 6 8050-277 2 Washer, Flat 30 007-509 Dropcase 7 80-32 3 Bolt, Carriage 3 8050-247 3 Washer 8 007-026 6 Plate, Flange 32 804-366 3 Nut, Lock-Thin 9 8040-426 Nut, Lock 33 023-523 3 Bolt, Ribbed 0 020-284 Adaptor, Drive 34 8002-37 Screw, Cap 020-248 Cable 35 802-42 Screw, Cap-Lock 2 007-074 Bearing 36 007-030 Collar, Lock 3 802-3 2 Screw, Cap Lock 37 007-747 Cover, Dropcase 4 023-09 Washer 38 007-003 2 Seal 5 023-053 AR Washer 39 007-223 Bearing 7/8" 6 023-578 AR Washer 40 007-508 Sprocket 24T 7 0226-037 Clutch, Driven (F/A) 4 024-06 2 Washer, Pyramidal-Tooth 0226-036 Clutch, Driven (UC) 42 804-426 3 Nut, Lock-Thin 8 023-263 AR Washer 43 007-24 Seal 9 80-30 3 Bolt, Carriage (F/A) 80-32 Bolt, Carriage (UC) 80-30 2 Bolt, Carriage (UC) 20 007-23 Bearing 2 8040-426 3 Nut, Lock (F/A} 804-426 Nut, Lock-Thin (UC) 8040-426 2 Nut, Lock (UC) 22 00-076 Key 6 44 023-082 2 Pin, Cotter 45 8050-22 2 Washer 46 00-78 Spring Assembly 47 007-228 2 Pad 48 8002-040 3 Screw, Cap 49 8050-27 2 Washer 50 007-226 2 Pin/Link 5 007-234 2 Bushing

0700 383 (Ccmt'd) Drive Train No. Part No. Oty. Description No. Part No. Qty. Description 52 007-233 3 Stud 65 05-584 Caliper 53 007-224 Bearing 66 05-585 4 Spacer 54 007-220 Sprocket 39T 67 05-588 Caliper Assembly 55 007-372 Chain 72P 68 05-603 2 Pad, Brake 56 05-602 Spring 69 0~5-604 Plate 57 8053-242 4 Washer, Ext. Lock 70 05-60 Bracket 58 8002-32 4 Screw, Cap 7 05-630 Clevis 59 023-64 2 Washer, Fiber 72 024-060 2 Nut, Crown 60 023-45 2 Plug 73 024 079 2 Screw, Cap 6 05-586 Spacer.28 74 8040-486 2 Nut, Lock (F/A) 62 05-587 Spacer.00 024-060 2 Nut, Crown (UC) 63 009-592 Bushing 75 07-835 Tape 64 05-583 Bracket 7

' \ ' 4 2...,.~., / ' 3 0700-377 No. Part No. Oty. 006-902 2 8060-486 3 8052-22 4 023-25 3 5 023-66 2 6 023-49 2 7 07-056 2 8 07-53 9 023-920 2 0 009-460 07-042 2 06-406 3 8040-366 7 4 07-59 5 006-94 Toolbox and Rear Bumper Ret. Description No. Part No. Qty. Description Toolbox 6 07-938 Strip, Bumper 25 FT. Rivet 7 07-235 Bumper, Rear Washer, Int. Lock 8 023-869 4 Screw, Machine Rivet 9 022-33 Decal, French Screw, Metal 20 02-28 Decal "Towing Caution" Washer 2 80-070 3 Bolt, Carriage Lens 22 8060-484 9 Rivet Housing 23 07-787 Plate, End Screw, Metal 24 06-074 8 Snap Bulb 25 006-974 Pad, Toolbox Gasket 26 07-28 End Cap-Right Lens 07-29 End Cap-Left "Nut, Lock 27 05-322 2 Bracket, Seat Snap Snowflap Cap, Snowflap 28 8060-244 2 Rivet 29 05-33 2 Reinforcement, Bumper 8

0700 378 Belly Pan and Front Frame No. Part No. Qty. Description No. Part No. Qty. Description 006 877 Belly Pan (Inc 2) 22 05-528 Hook, Cable 2 006-950 Trim-Right 23 0 7-856 2 Reflector, Amber 006-95 Trim-Left 24 05-595 Cable, Hood 3 023-869 3 Screw, Machine 25 806-70 Rivet 4 07-938 Strip, Bumper 25 Ft. 26 8008-609 3 Screw, Machine 5 006-960 End Cap-Right 27 06-868 Channel, Front 006-96 End Cap-Left 28 006-994 Hinge 6 8060-246 8 Rivet 29 06-5 Plug 7 006-880 Bumper 30 8050-222 4 Washer, Flat (UC) 8 07-994 Footrest-Right 3 8060-486 Rivet 07-993 Footrest-Left 8060-486 7 Rivet 9 8060-686 64 Rivet 32 806-686 70 Rivet 0 006-93 6 Cushion, Hood 33 8002-052 2 Screw, Cap (UC) 8040-366 22 Nut, Lock (F/A) 34 804-366 2 Nut, Lock-Thin 8040-366 24 Nut, Lock (UC) 35 07-068 2 Gusset 2 006-932 4 Channel, Hood 36 07-066 Bracket-Right 3 007-769 Bracket 07-067 Bracket-Left 4 8060-704 4 Rivet 37 023-784 3 Rivet 5 023-866 Pin, Hitch 38 02-62 Bracket, Fuel Pump (UC) 6 007-96 Shield, Clutch (F/A) 39 05 63 2 Fuel Pump (UC) 007-953 Shield, Clutch (UC) 40 8050-5 Washer, Flat 7 023-670 Pin, Hitch 4 023-806 Clamp (FIA) 8 022-39 Decal, "Warning" 42 023-373 Clamp (UC) 9 0 09-638 Fuel Pump (F/A) 43 022-72 Decal, Jet Chart (UC) 20 07-937 Front Frame (Inc 2) 44 05-635 2 Channel, Hood 2 005-303 4.Bushing 45 023-90 4 Screw, Machine 9

~37 '\s 0700 379 Ret. No. Part No. Qty. Description 07-032 Console 2 023-875 2 Screw, Mach.-Tapping 3 020-476 Gauge, Temperature (UC) 4 8050-5 2 Washer, Flat 5 023 899 Washer, Int. Lock 6 020-477 Tachometer 7 020-475 Speedometer 8 8060-286 8 Rivet 9 06-074 8 Snap 0 05-300 2 Key 023-900 Nut 2 023-352 0 Washer 3 8060 266 2 Rivet 4 022-69 Plate (FIA) 022 7 Plate (UC) 5 8060 486 4 Rivet 6 006-956 2 Bracket 7 023-539 2 Nut, Speed 8 8008 607 2 Screw, Machine 9 036-04 Choke Lever Kit Console and Wiring No. Part No. Qty. Description 20 087-047 Cable, Choke 2 06-469 Bushing, Recoil 22 07-045 Switch, Ignition 23 023-579 Nut, Push 24 023-788 AR Tie, Cable 25 023-806 Clamp, Cable 26 009-927 Harness, Headlight (FIA) 009-426 Harness, Headlight (UC) 27 023 49 2 Washer 28 023 397 2 Clamp 29 8060-430 2 Rivet 30 0232-022 Harness, Main 3 0232-04 Regulator, Voltage 32 804 366 Nut, Lock-Thin 33 023 697 Bolt, Ribbed 34 020-478 Cable, Speedometer 35 023-700 4 Nut, w/washer 36 020-480 2 Bracket 37 050-055 Clamp 38 023-394 Clip 0

\ 29 '-, 2&_.- - ~ - 8 \ 5-6 II ~ : 2 3!0.-:. ".'r- 't" ) v 4 9 33 0700-380 *Not Illustrated No. Part No. Qty. Description 028-88 Hood (F/A) 028-22 Hood (UC) 2 022-46 Decal, Hood-Right 022-47 Decal, Hood-Left 3 023-49 4 Washer (F/A) 023-49 2 Washer (UC) 4 8008-62 2 Screw, Machine 5 05-632 2 Guard, Vent (UC) 6 05-285 Holder, Cap 7* 05-6 Duct, Radiator (UC) 05-377 Duct, Engine (UC) 05-378 Duct, Clutch (UC) 8 022-55 Decal, "Hi-Perform." (UC) 9 8040-366 3 Nut, Lock 0 05-306 2 Strap 05-307 2 Latch Cup 2 8060-588 4 Rivet 3 022-54 Decal, "Caution" 4 07-28 Vent-Right (F/A) 07-29 Vent-Left (FIA) 5 023-596 6 Clip, Push (FIA) 6 07-936 Pin Stripe 25 Ft. 7 006-937 Windshield Assy 8 023-00 8 Nut, Expansion 9 023-549 8 Screw, Machine Hood No. Part No. 20 006-992 006-993 2 022 53 22 0220-0 4 23 006-920 006-92 24 023-66 024-055 25 023-64 26 06-993 27 009-735 28 009-76 29 023-65 30 07-782 07-783 006-996 006-997 05-45 07-076 006-965 3 022-68 32 8060-70 8060-70 33 023-765 34 0220-02 Qty. 4 4 4 4 9 9 2 Description Strip-Right Strip-Left Decal, Seating Trim, Hood Bracket (F/A) Bracket (UC) Screw, Adjusting (F/A) Screw, Adjusting (UC) Spring, Adjusting Hinge Bulb Housing (Inc 29) Nut, Adjusting Insulation-Right (FIA) Insulation-Left (F/A) Insulation-Right (UC) Insulation-Left (UC) Insulation-Top (UC) Insulation-Top (FIA) Insulation-Front (F/A) Decal "Arctic Cat" Rivet (F/A) Rivet (UC) Washer, Cup Trim t

0700-38 Engine and Related Parts (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description 062 27 Engine AD50F6 2 8040-486 5 Nut, Lock 3 8050-277 5 Washer 4 8002-222 2 Screw, Cap 5 008-99 4 Mount, Female 6 023-745 4 Washer, Cup 7 8002-220 Screw, Cap 8 007-937 Support, Angle 9 8002 404 4 Screw, Cap 0 805 332 5 Washer, Lock 008-98 4 Mount, Male 2 008-250 Plate, Engine 3 8004-46 Screw, Cap 4 0225-50 Clutch, Drive 5 0227-030 Belt, Drive 6 020-600 AR Hose, tmpulse-00' 020-60 AR Hose, lmpulse-500' 7 009-709 2 Clamp 8 070-38 2 Carburetor VM32-9-A 23 020-50 AR Hose, Gasline-00' 020 525 AR Hose, Gasline-500' 24 05-544 2 Flange 25 8060-486 8 Rivet 26 05 45 Air Duct 27 023-77 Screw, Cap 28 8040-366 Nut, Lock 29 02-349 Clamp 30 02-243 Spring 3 02-544 Charger, Pulse 32 02-48 Manifold 33 023-32 2 Spring 34 02-20 Bracket 35 02-543 Bracket 36 802-039 Screw, Cap Lock 37 008-90 Mount, Rubber 38 02-347 Bracket 39 07-059 Deflector 40 009-946 Handle "D" 4 023-788 2 Tie, Cable 9 8050 27 Washer 20 05-062 2 Connector 42 006-966 Foam 2 006-967 3 Foam 43 802-222 4 Screw, Cap Lock 22 05-066 Silencer 2

0700-382 No. Part No. Qty. 062 22 2 02-66 3 023-32 4 4 02-628 5 8002-040 6 8050 27 3 7 8040-366 3 8 02-573 9 02-578 0 8008-60 2 8002-222 2 2 8050-277 2 3 8040-486 2 4 009 946 5 008-99 4 6 023 745 4 7 007-937 8 8002-404 4 9 805-332 5 20 008-250 2 008-98 4 22 024-067 Engine and Related Parts (Liquid Cooled) Description No. Part No. Qty. Description Engine AH50L2 23 0227-032 Belt, Drive Manifold, Exhaust 24 0225-47 Clutch, Drive Spring 25 020-600 AR Hose, lmpulse-00' Tailpipe 020-60 AR Hose, lmpulse-500' Screw, Cap 26 070-033 2 Flange Washer, Flat 27 009-709 2 Clamp Nut, Lock 28 05-63 Foam Muffler 29 05 425 2 Boot Pad 30 02-622 Chamber, Expansion Screw, Machine 3 05-360 Silencer Screw, Cap 32 023-870 Pad, Muffler Washer, Flat 33 070-35 2 Carburetor VM38-87 Nut, Lock 34 020-50 AR Hose, Gasline-00' Handle "D" 020 525 AR Hose, Gasllne-500' Mount, Female 35 802-222 4 Screw, Cap-Lock Washer, Cup 36 02-624 Wrap-Upper Support, Angle Screw, Cap Washer, Lock Plate, Engine Mount, Male Screw, Cap 02-623 Wrap-Lower 37 02-634 Cover, Wrap-Upper 02 635 Cover, Wrap-Lower 38 02-62 Bracket, Pulse Charger 39 02-27 Spring 40 02-63 Strap, Bracket 3

'-3.~ 0~ ~ 9 0700 384 No. Part No. Oty. 05-649 2 020-602 AR 020-603 AR 3 05-5 4 024-05 2 5 05 08 6 05-609 7 804-486 8 8050-277 2 9 05-082 0 05-080 8050-272 2 Cooling System (Liquid Cooled) Description No. Part No. Radiator 2 8040-426 Hose-00' 3 8040-366 Hose-500' 4 8050-222 Cap, Radiator Clamp Hose 5 023-868 6 8050-22 7 05-079 Bracket-Right 8 8002-044 Nut Lock-Thin 9 024-02 Washer, Flat 20 05 62 Hose 2 05-64 Hose 22 05-686 Washer, Flat Qty. Description Nut, Lock 4 Nut, Lock 2 Washer, Flat 2 Mount, Radiator 4 Washer, Flat Bracket-Left 2 Screw, Cap 4 Clamp Air Duct-Lower Foam Foam 4

0 9 0700. 386 Driven Clutch Assy Part No. 0226-037 (Free Air) Assy Part No. 0226-036 (Liquid Cooled) No. Part No. Oty. Description No. Part No. Qty. Description 048-224 Cover, Movable Sheave 048-224 Cover, Movable Sheave 2 048-88 Sheave, Movable 2 048-88 Sheave, Movable 3 048-87 Sheave, Stationary 3 048-233 Sheave, Stationary 4 048-225 Cover, Stationary Sheave 4 048-225 Cover, Stationary Sheave 5 048-80 Bracket, Torque 5 048-222 Bracket, Torque 6 805-52 3 Washer, Lock 6 805-52 3 Washer, Lock 7 8005-404 3 Screw, Cap-Socket 7 8005-405 3 Screw, Cap-Socket 8 048-76 Spring 8 048-227 Spring 9 048-79 Bracket, Retainer 9 048-234 Bracket, Retainer 0 048 75 2 Bearing 0 048-75 2 Bearing 8040-426 3 Nut, Lock 8040-426 3 Nut, Lock 2 048-77 3 Button 2 048-77 3 Button 3 024-03 2 Screw 3 024-03 2 Screw 4 048-98 Washer T:.030 4 048-99 2 Washer T:.060 048-99 2 Washer T:.060 5

(~ 7 l~ 3 4 ls Drive Clutch 0700 363 Assy Part No. 0225-50 (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description 046 57 Sheave, Stationary 046 425 3 Bushing 2 046 204. Sheave, Movable 2 046 44 3 Ramp 3 046 279 6 Weight 3 805-23 3 Washer, Lock 4 046-484 Spider Assy (Inc 4-) 4 8005 34 3 Screw, Cap 5 8042 246 3 Nut 5 046 22 2 Ring, Split 6 023-622 3. screw, Set 6 046 267 Washer, Cup 7 023-430 3 enut, Lock 7 046-068 Spring 8 046-46 3 Pin 8 046-392 Housing 9 046 522 6. washer 9 8052-242 3 Washer, Lock 0 046-42 3 Roller Assembly 20 8005 6 3 Screw, Cap 6

22 2 c/ 0700 396 *Not a Service Part Drive Clutch Assy Part No. 0225-47 (Liquid Cooled) No. Part No. Oty. Description No. Part No. Qty. Description 036-295 Movable Sheave Kit 3 036-293 Spider Kit (Inc 4 8) (Inc 2 2} 4 036 229 Roller Kit (Inc 5-8) 2 036-296 Sheave Movable 5 036 224 Button Kit 3 036 222 Bushing Kit (Inc 4 & 5) 6 * 3 Roller 4 *.Ring, Retaining 5 * Bushing 6 036-298.cam Arm Kit (Inc 7 2) 9 036 227 Washer, Pilot 7 036-300 Bearing Kit 20 036 294 Spacer Ring Kit 8 * 3 Arm, Cam 2 046-536 6 Screw, Cap 9 036 297.Pin Arm Kit (Inc 0-2) 0 * 3 Pin, Arm 7 * 3 Pin 8 * 6 Washer, Fiber 22 036-299 Fixed Face & Post 23 036 234' Plate, Cover * 3 Nut, Lock 24 036 292 Spring, Green/Yellow 2 * 6 Washer 25 046 558 6 Washer, Lock 7

rr 30 l;y --~ 25 2 0700 395 *Not a Service Part No. Part No. Oty. * 2 6505 89 3 6505-00 4 6505-439 5 6505-25 6** 6505-067 7 6505-006 8 6505-260 9 6505-008 0 6505-009 2 6505-00 2 2 6505-04 4 3 6505-08 4 6505-09 5 6505-020 6 6505 02 7 6505 0 Carburetor VM32-9-A Assy Part No. 070-38 (Free Air) Description No. Part No. Oty. Mixing Body Assy 8 6505-84 Float Chamber 9 6505-024 Plate 20 6505-53 Piston Valve CA 3.0 2 6505-60 Jet Needle 60H7-3 22 6505-027 Main Jet No. 230 23 6505-03 Washer 24 6505-30 Needle Jet Q-0 59 25 6505-030 E-Ring 26 6505-033 Float 27 6505-88 Cap 28 6505-87 Screw, w/spring Washer 29 6505-035 Top, Mixing Body 30 6505-036 Screw, Pilot Air 3 6505-86 Spring, Pilot Air 32 6505-243 Spring, Throttle Stop 33 6505-437 Screw, Throttle Stop Description Screw, Drain Washer Pin, Float Needle Valve Assy No..5 Arm, Float Spring, Piston Valve Pilot Jet No. 22.5 Gasket Spring, Starter Plunger Cap, Starter Plunger Washer Starter, Plunger Screw, w/spring Washer Plate 0-Ring Washer, E-Ring * * Break i n Jets 8

I~ 0700-385 *Not a Service Part Carburetor VM38-87 Assy Part No. 070-35 (Liquid Cooled) No. Part No. Oty. Description No. Part No. aty. Description 6505-94 Top, Mixing Chamber 9 6505-93 Washer 2 6505 03 Spring, Valve Throttle 20 6505-033 Spring 3 6505- Plate 2 6505-035 Plunger 4 6505-236 Jet, Needle J8-6DH8 22 6505-280 2 Tube, Air Vent 5 6505-436 Piston Valve CA 3.5 23 6505-09 Screw, Air 6 6505-24 Needle Jet Q-4 66 24 6505-020 Spring, Air Screw 7 6505-95 4 Screw 25 6505-073 Pilot Jet 30 8 6505-094 2 Plate, Hose 26 6505-53 Pin, Float Arm 9 6505-04 Float Arm 27 6505 9 Plate 0 6505-7 Needle Valve Assy.5 28 6505-99 Guide, Screw 6505-02 2 Washer, Valve Seat 29 ** Main Jet 2 6505-97 Gasket 30 6505-00 2 Cap 3 * Mixing Body Assy 3 6505-049 2 Float 4 6505-02 Spring 32 6505-2 Chamber, Float 5 6505-0 Screw, Throttle Stop 33 6505-2 Washer, Plug 6 6505-399 Washer 34 6505-98 Plug, Drain 7 6505 400 Screw 35 6505-008 E-Ring 8 6505-88 Cap, Starter Plunger 36 6505-437 Washer, E-Ring * *Alternate Main Jets See Chart on Page 33 9

0720-62 Crankcase and Cylinder IFree Air) No. Part No. Qty. Description No. Part No. Oty. Description 3002-578 Cylinder Head-Right 2 3002-579 Cylinder Head-Left 3 303-232 2 Nut, Flange 3 3000-565 8 Washer, Lock 4 3002-07 8 Washer 5 3002-946 Crankcase Assy (Inc 6-9) 4 3002-28 4 Screw 6 3002-02 2 epin, Dowel 5 3002-90 Housing 7 3002-930 0 ebolt 6 3002-020 2 Bolt, Stud 8 3002-93 2 Bolt 7 3002-055 5 Pad 9 3002-96 4.Bolt 8 3002-58 Cylinder-Right 9 3002-582 Cylinder-Left 0 3002-367 2 Gasket, Cylinder 20 3002-27 8 Screw 2 3002-560 Case, Magneto 22 3002-580 2 Gasket, Head 3002-02 8 Bolt, Stud 23 3002-9 Gasket 2 3002-87 8 Nut 20

0720-63 Piston and Crankshaft (Free Air) No. Part No. Oty. Description No. Part No. Oty. Description 3002 856 2 Piston 4 3002-025 Washer-Left 2 3002-324 2 Ring Assembly 5 3002 096 erace 3 3002-647 2 Pin 6 3002 097.Retainer 4 3002-62 2 Bearing 7 3002 098 2 Ring-Center 5 3002-63 4 Circlip 8 3002-036 eo-ring 6 3002-947 Crankshaft Assy (Inc 7-2) 9 3002 93.spacer 7 3002-66 2.Rod 20 3002 65 4 Bearing 8 3002-73 2 Pin 2 3002 624 2 Bearing 9 3002-035 2.searing 22 3002 08 Key 0 3002-532.crankshaft-Right 23 3002 77 2 Seal, Oil 3002-533.crankshaft Center 24 3002-03 6 Pin, Dowel 2 3002-534.wheel 25 3002 043 C-Ring 3 3002-536.crankshaft-Left 26 3002 72 Bushing, Tachometer 2

0720 088 No. Part No. Qty. Description Insulators (Free A ir) No. Part No. I Oty. Description 3002 276 Gasket 5 3000 044 8 Washer, Lock 2 3002 040 Union 6 3000 02 4 washer 3 3000 242 4 Bolt, Stud 7 3002 72 2 Gasket, Exhaust 4 3002 709 8 Nut 8 3000 242 4 Bolt, Stud I 22 J ~

7 0720 64 Ret. No. Part No. Oty. 3002 80 2 3002-8 3 3002 268 4 302-095 2 5 3000-04 4 6 3002-823 7 300-05 2 8 3002 82 9 3002-28 2 Description Magneto (Free Air) No. Part No. Magneto Assy (Inc 2 & 8) 0 3002 282 Stator Assy (Inc 3 7) 3002-64 ecoil, Lighting 2 3000 264 a Screw 3 3002-023 Washer, Lock 4 3002-37.Coil, Primary 5 3000-727.screw 6 3000-04.Rotor 7 3002-585 Screw Oty. Description 2 Washer, Flat Nut Washer, Lock Washer Clamp Screw 3 Washer, Lock Grommet 23

5 0720 25 Electrical (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description 3002 83 C.D. Unit 5 3002-625 Coil Assy, Ignition 2 3002 627 2 Bolt 6 3002-63 2 Cap Assembly 3 3002 022 2 Washer 7 3002-290 Protector 4 3002-78 Clamp 8 027 035 2 Spark Plug, BR-9ES 24

0720 65 Recoil Starter (Free Air) No. Part No. Qty. Description No. Part No. Qty. Description 3002-299 Starter Assy (Inc 2-5} 3000-565 Washer, Lock 2 3002-30 Roller 2 3002-303 enut 3 300-082 3 Pawl 3 3000 453 Rope, Starter 4 300-077 Spring, Roller 4 3002-09.Emblem 5 300-080 Spring 5 3002-300.case, Recoil 6 300-079.seat, Spring 6 3002-705 3 Bolt 7 3002-302 Washer 7 3002 259 4 Bolt 8 300-08.spring, Return 8 3000-05 4 Washer, Lock 9 300-083 3.spring, Pawl 9 3002-257 Pully, Starter 0 300-084 Plate, Drive 25

0720 66 No. Part No. Qty. 3002-869 2 3002 926 2 3 3002-637 8 4 3002-588 4 5 3000-565 6 6 3002-07 6 7 3002 87 8 8 3002 872 2 9 3002-368 2 0 3002-02 8 3002-602 2 2 3002-349 4 3 3000-05 4 4 3002-006 4 5 3002-857 4 6 303 232 4 7 3002-276 2 Crankcase and Cylinder (Liquid Cooled) Description No. Part No. Oty. Description Head, Cylindsr 8 3002-873 2 Reed Valve Assy (Inc 9-22) Gasket, Head 9 3002-600 2.seat Bolt 20 3002-547 2.stopper Bolt, Stud 2 3002-548 2.Reed Valve Washer, Loci< 22 3002-550 4.screw Washer 23 3002-948 Crankcase Assy (Inc 24-32) Nut 24 3002-027 2 eknock Pin Cylinder 25 3002-636 3 ebolt Gasket, Cylinder 26 3002-635 7 ebolt Bolt, Stud 27 3002 633 2 ebolt Gasket 28 3002-632 4.Bolt Screw 29 3000-044 0.washer, Lock Washer, Lock 30 3000-05 6 Washer, Lock Bolt, Stud 3 3000-02 0.washer Nut 32 3000-26 6.washer Nut 33 3002-874 Plate Gask~t 34 300-08 4 Screw 26

0720 38 No. Part No. Oty. 3002-876 2 2 3002 324 2 3 3002 858 2 4 3002 644 2 5 3002 63 4 6 3002-949 7 3002 597 2 8 3002-409 9 3002 950 2 0 3002-590 4 3002-878 2 3 3002-879 3002-880 4 3002 88 5 3002-882 Piston and Crankshaft (Liquid Cooled) Description No. Part No. Oty. Piston 6 3002 27 3 Ring Assembly 7 3002-420 Pin 8 3002-42 Bearing 9 3002 098 2 Circlip 20 3002 406 Crankshaft Assy (Inc 7 26) 2 3002 65 2 Rod 22 3002-403 2 Pin 23 3002-404 2.searing 24 3002-77 Washer 25 30 777.crankshaft-Right 26 3002 402 Crankshaft-Center 27 3002-77 Wheel 28 3002-355.crankshaft-Left 29 3002 356 Balancer 30 3002.()3 6 Description.screw Race-Inner Retainer Ring-Center eo-ring.searing.searing- Bearing eshim Shim.washer Oil Seal-Right Oil Seal-Left C-Ring Pin, Dowel 27

0720-09 No. Part No. Qty. Description 3002-595 Case, Magneto 2 3002-27 8 Screw 3 3002-34 Cap 4 3002-323 Fix Plate 5 3002-666 Bolt 6 3000-05 5 Washer, Lock 7 3002-604 Pump Assembly 8 3002 630 4 Bolt 9 300 765 Bolt Water Pltmp (Liquid Cooled) No. Part No. 0 3002 28 3000-26 2 3002-603 3 3002-735 4 3002 589 5 3002-883 6 3002-606 7 3002 609 8 3002-220 Oty. Description 2 Union 5 Washer Cover 3 Screw 4 Screw Pulley Belt Hose 2 Clamp 28

Water Intake Manifold {Liquid Cooled) 0720 39 No. Part No. Qty. Description No. Part No. Qty. Description 3002-737 Manifold 7 3000-26 7 Washer 2 3002-23 2 Gasket 8 3002-73 Thermostat 3 3002-608 Hose 9 3002-607 Cap 4 3002-95 2 Clamp 0 3002-25 Gasket 5 3002-63 4 Bolt 3002-629 3 Bolt 6 3000-05 7 Washer, Lock 29

0720 67 Electrical (Liquid Cooled) No. Part No. Qty. Description No. Part No. Qty. Description 3002 884 C.D. Unit 8 027 04 2 Spark Plug BA0 EV 2 3002 627 2 Bolt 9 3002 63 2 Cap Assembly 3 3002 022 2 Washer 0 3000 242 8 Bolt, Stud 4 3002-78 Clamp 3002 709 8 Nut 5 3002 885 Coli Assembly 2 3000 044 8 Washer, Lock 6 3002 040 2 Union 3 3000-02 4 Washer 7 30-28 Clamp 4 3002-72 2 Gasket 30

4 0720 52 Recoil Starter (Liquid Cooled) No. Part No. Qty. Description No. Part No. Qty. Description 3002 98 Starter Assy (Inc 2-) 9 3002-303 enut 2 3002-99 Roller, Starter 0 3002 09 Emblem 3 3002 920.Ratchet 3000-453 Rope, Starter 4 3002 92.spring 2 3000-259 4 Bolt 5 3002-922 Plate, Drive 3 3000 05 4 washer, Lock 6 3002 923.spring 4 3002-934 Pulley, Starter 7 3002..()7.washer 5 3002 906 3 Bolt 8 3002-924.spring 32

~~ I a n Jet Chart qt.;d Cooled) ALTITUDE '::!.. PART MAIN PART MAIN PART FEET METERS \0.. NO. JET NO. JET NO. 8000 2440 ;...:, I =.s:t- ~.:c. 200 6505-23 270 6505-069 250 6505-068 6000 830 I 3- : I e:;..:: = 32:: 6505-074 300 6505-28 280 6505-080 ~ ~N I 4000 220 I 3. : I r:: ::::::L;_- -=:,... - ~ ~ 6505-07 330 6505-070 30 6505-36... -~ 2000 60 -- I I' -.,.,_ ----=-~::" ::::_.._ 33::! 6505-077 360 6505-038 340 6505-076 0 0 ~ II.s::=--= r Fahrenheit - Q ~ -2: I - 20~ to oo oo to + 20 + 20 o to + 40 o -:,...perature Celsius -.!_(!= :: - z::. I ~ i ': 6505-22 390 6505-078 370 6505-072 -29a i.o - 8-8 to -7-7 to +4 o 33

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