E.1 Series Introduction 56 56 All-sides attachment Optional with noise dampening pads 60 db(a) Stable due to undercut design, large inner height When to use Series : If a robust e-chain /e-tube with an inner height of 56 mm is required If inner widths up to 600 mm are required For unsupported lengths up to 5,0 m and fill weights up to 62 kg/m For long travels up to 00 m Also suitable for side-mounted, vertical standing or hanging applications If many options and accessories are desired Chip protection Gliding surfaces, long travels Very high capacity due to the undercut design 25% faster assembly with QuickLock system NC without pretension When to use a different igus Series If an extremely low-noise and lowvibration e-chain is required ( 6 db(a)) Series E6.52, page 8.66 If the e-chain shall be used in cleanroom applications (ISO class 1) Series E6.52, page 8.66 If a less stable e-chain can be used for economical reasons Series 100/110/R1880, page 7.16 The new igus E e-chain opener reduces assembly time page 7.15 Straight run due to the inner/outer link principle Low noise operation due to integrated "brake" Notch crossbar with backside scaling Available from stock. Delivery in 2h or today!* *Delivery time means time until shipping of goods 7.78 3D-CAD files, configurators, PDF www.igus.de/en/
E.1 Series Dimensions Unsupported Fill weight [kg/m] 85 75 65 60 50 Example Fill weight = 10 [kg/m] Unsupported length FL B = 3,6 m Length of travel = 7,2 m HF H S (FL G ) S (FL B ) FL G FL B 0 30 FL B 20 10 8.0.0 2.0 1.5 1.0 0.5 FL G Unsupported applications Unsupported e-chains feature positive camber over short travels. This must be accounted for when specifying the clearance height H F. Please consult igus if space is particularly restricted. More information Design, page 1.8 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5.0.5 5.0 5.5 6.0 Unsupported length FL G / FL B [m] Length of travel S [m] 0 2.0.0 6.0 8.0 10 12 Travels up to 00 m. Gliding applications More information page 7.92 D R 91 S S/2 Moving end Fixed end 8 H - 8 H H F = H + 50 Technical Data Speed, material, temperature and flammability class page 7.16 Pitch = 91 mm/link Links/m = 11 (1001 mm) Chain length= S / 2 + K R 135 150 175 200 20 250 300 350 00 50 500 H +25-0 35 38 3 8 56 58 68 78 88 98 108 D 268 283 308 333 373 383 33 83 533 583 633 K 610 655 735 815 90 970 1125 1285 10 1600 1755 The required clearance height: H F = H + 50 mm (with 3,0 kg/m fill weight) FL G = with straight upper run FL B = with permitted sag S = Length of travel R = Bending radius H H F = Nominal clearance height = Required clearance height D = Overlength e-chain, radius in final position K =π R + "safety" igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.79
E.1 Series Product range Standard crossbars every link crossbars every 2 nd link e-chains Series crossbars every link Series crossbars every 2 nd link crossbars crossbars every link every 2 nd link 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 Ba 8 99 109 121 13 17 159 172 18 197 209 222 23 27 259 272 28 297 309 322 33 [kg/m] 3,301 3,390 3,58 3,538 3,633 3,79 3,827 3,963,000,113,25,357,13,8,553,663,77,865,967 5,025 5,177 [kg/m] 3,158 3,202 3,236 3,276 3,323 3,382 3,20 3,88 3,507 3,563 3,630 3,685 3,713 3,79 3,78 3,838 3,89 3,939 3,990,019,095 crossbars crossbars every link every 2 nd link Available bending radii R 135 150 175 200 20 250 300 350 00 50 500 Supplement with required radius (R). Example: 30.300.0 31. 32. 33. 35. 36. 37. 38. 0. 1. 2. 3. 5. 6. 7. 8. 50. 51. 52. 53. 55. 60. 312 325 337 350 362 375 387 00 12 25 37 50 62 75 87 500 512 525 537 550 600 Ba 37 359 372 38 397 09 22 3 7 59 72 8 97 509 522 53 57 559 572 58 63 [kg/m] 5,21 5,317 5,37 5,639 5,59 5,66 5,762 6,031 5,955 6,27 6,090 6,20 6,372 6,12 6,658 6,755 6,668 6,82 6,93 7,355 7,58 [kg/m],11,166,225,326,282,330,388,523,8,630,552,717,693,713,836,885,81,928,97 5,18 5,299 When to use e-chains with crossbars every link: Lateral acceleration > 0,5m/s 2 High fill weights and rigid hydraulic hoses Humidity: > 85%, temperature: > 50 C (122 F) When to use e-chains with crossbars every 2 nd link: Suitable for nearly all applications Lower price of e-chain links as single parts page 7.17 Standard e-chains incl. accessories from stock. Delivery in 2h or today.* *Delivery time means time until shipping of goods 7.80 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series Product range Standard fully enclosed e-tubes Series - fully enclosed fully enclosed...... 07. 10. 12. 15. 17. 20. * 75 100 125 150 175 200 Ba 109 13 159 18 209 23 [kg/m] 3,910,200,560,90 5,250 5,560 fully enclosed...... Available bending radii R 150 175 200 20 250 300 350 00 50 500 Supplement with required radius (R). Example:.30.300.0 25. 27. 30. 35. 0. 6. 250 275 300 350 00 62 Ba 28 309 33 38 3 97 [kg/m] 6,290 6,650 6,950 7,650 8,650 9,118 *Removable lid only, no hinged option When to use fully enclosed e-tubes: Excellent cable protection against dirt Lids along the entire inner radius are completely removable. Lids along the entire outer radius are single sided snap-open with a hinge on the other side to keep them attached to the e-chain or completely removable HT-Version optional, protection against hot chips up to 850 C (1562 F) Order key for all types Dimensioning E.56. 30. 300. 0 H.56. 30. 300. 0 R.56. 30. 300. 0 e-chain (crossbars every link) e-chain (crossbars every 2 nd link) Fully enclosed e-tube Standard color black Bending radius R Width index (depends on ) Inner height Series / Type 50 max. Ba 56 8 30.300.0 = e-chain with crossbars every link, inner width 300 mm, radius R 300 mm, color black 30.300.0 = e-chain with crossbars every 2 nd link, inner width 300 mm, radius R 300 mm, color black.30.300.0 = Fully enclosed e-tube, inner width 300 mm, radius R 300 mm, color black More order examples, variations and configurations page 7.9 Standard e-tubes incl. accessories from stock. Delivery in 2h or today!* *Delivery time means time until shipping of goods igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.81
E.1 Series Product range Options QuickLock crossbars Quick opening - up to 25% faster assembly 15QZ. 16QZ. 17 QZ. 18QZ. 20QZ. 21QZ. 22QZ. 23QZ. 25QZ. 26QZ. 27QZ. 28QZ. 30QZ. 31QZ. 32QZ. 33QZ. 35QZ. 36QZ. 37QZ. 38QZ. 0QZ. QuickLock crossbar for crossbars crossbars Inner Outer Both every link every 2 nd link radius radius radii 15QE. 16QE. 17 QE. 18QE. 20QE. 21QE. 22QE. 23QE. 25QE. 26QE. 27QE. 28QE. 30QE. 31QE. 32QE. 33QE. 35QE. 36QE. 37QE. 38QE. 0QE. 15Q. 16Q. 17 Q. 18Q. 20Q. 21Q. 22Q. 23Q. 25Q. 26Q. 27Q. 28Q. 30Q. 31Q. 32Q. 33Q. 35Q. 36Q. 37Q. 38Q. 0Q. 150 162 175 187 200 212 225 237 250 262 275 287 300 312 325 337 350 362 375 387 00 1QZ. 2QZ. 3QZ. 5QZ. 6QZ. 7QZ. 8QZ. 50QZ. 51QZ. 52QZ. 53QZ. 55QZ. 60QZ. Available bending radii R 135 150 175 200 20 250 300 350 00 50 500 Supplement with required radius (R). Example: 30QZ.300.0 QuickLock crossbar for crossbars crossbars Inner Outer Both every link every 2 nd link radius radius radii 1QE. 2QE. 3QE. 5QE. 6QE. 7QE. 8QE. 50QE. 51QE. 52QE. 53QE. 55QE. 60QE. 1Q. 2Q. 3Q. 5Q. 6Q. 7Q. 8Q. 50Q. 51Q. 52Q. 53Q. 55Q. 60Q. 12 25 37 50 62 75 87 500 512 525 537 550 600 QuickLock crossbars: inner widths from 150 mm possible! For e-chains with QuickLock crossbar supplement with required Index QZ / QE / Q 30QZ.300.0 = QuickLock crossbar for inner radius 30QE.300.0 = QuickLock crossbar for outer radius 30Q.300.0 = QuickLock crossbar for both radii e-chain with QuickLock crossbars - Delivery time: 3-5 work days.* *Delivery time means time until shipping of goods 7.82 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series Product range Options... 60 db(a) depends on environmental conditions, similar to figure...nc-version Noise dampening 60 db(a) 180 NC-Version Without pretension With pads crossbars every: link 2 nd ES HS RS.56. 07. ES HS RS.56. 10. ES HS RS.56. 12. ES HS RS.56. 15. ES HS RS.56. 17. ES HS RS.56. 20. ES HS RS.56. 25. ES HS RS.56. 27. e-tube fully enclosed.56. 05..56. 06..56. 08..56. 11..56. 13..56. 16..56. 18..56. 21..56. 22..56. 23..56. 26..56. 28. ES HS RS.56. 30. 50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 With pads crossbars every: link 2 nd ES HS RS.56. 35. ES HS RS.56. 0. ES HS RS.56. 6. e-tube fully enclosed.56. 31..56. 32..56. 33..56. 36..56. 37..56. 38..56. 1..56. 2..56. 3..56. 5..56. 7..56. 8..56. 50..56. 51..56. 52..56. 53..56. 55..56. 60. 312 325 337 350 362 375 387 00 12 25 37 50 62 75 87 500 512 525 537 550 600 NC-Version crossbars e-tube every: fully link 2 nd enclosed E H R.56. 07..NC 50 65 75 87 E H R.56. 10..NC 100.56. 11..NC 112 E H R.56. 12..NC 125.56. 13..NC 137 E H R.56. 15..NC 150.56. 16..NC 162 E H R.56. 17..NC 175.56. 18..NC 187 E H R.56. 20..NC 200.56. 21..NC 212.56. 22..NC 225.56. 23..NC 237 E H R.56. 25..NC 250.56. 26..NC 262 E H R.56. 27..NC 275.56. 05..NC.56. 06..NC.56. 08..NC.56. 28..NC 287 E H R.56. 30..NC 300.56. 31..NC 312.56. 32..NC 325.56. 33..NC 337 E H R.56. 35..NC 350.56. 36..NC 362.56. 37..NC 375.56. 38..NC 387 E H R.56. 0..NC 00.56. 1..NC 12.56. 2..NC 25.56. 3..NC 37.56. 5..NC 50 E H R.56. 6..NC 62.56. 7..NC 75.56. 8..NC 87.56. 50..NC 500.56. 51..NC 512.56. 52..NC 525.56. 53..NC 537.56. 55..NC 550.56. 60..NC 600 Available bending radii R 135* 150 175 200 20 250 300 350 00 50 500 *not available for e-tubes Supplement with required radius (R). Example: ES.56.30.300.0 or 30.300.0.NC NC-Version crossbars e-tube every: fully link 2 nd enclosed For e-chains with noise dampening pads supplement with required index "S" Example: ES.56.30.300.0 = e-chain (crossbars every link) with noise dampening For NC-e-chains without pretension supplement with required index "NC" Example: 30.300.0.NC = e-chain (crossbars every link) without pretension e-chain with noise dampening pads - Delivery time: 3-5 work days. NC-Version - Delivery in 2h or today!* *Delivery time means time until shipping of goods igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.83
E.1 Series Interior separation Standard New generation interior separation 5 1 28 56 1,5 28 min.0/16 56.1.1 56.3.1 521.X 56..1 Note: Please observe a lateral spacing to the side links! e-tube: 0 mm e-chain : 16 mm In the standard configuration separators are assembled every 2 nd e-chain link! 18 Standard separator, wide base unassembled 56.1 assembled 56.1.1 Standard - for all applications Separator with a wide base for maximum locking strength and safe standing in e-chains and e-tubes. Separator, For many thin cables narrow base Separator with a narrow base for a large number of thin unassembled 56.3 cables side by side. Saves space in e-chains and e-tubes. 8 assembled 56.3.1 Also available for QuickLock crossbars. Asymmetrical For side-mounted applications 2,5 11,5 separator unassembled 56. Asymmetrical separator, for defined distance. No additional spacers necessary for e-chains and e-tubes. 18 assembled 56..1 Standard separator, wide base - 56.1 Separator for QuickLock crossbar - 56.2 Separator, narrow base - 56.3 Separator, asymmetrical - 56. Notch separator - 56.5 Full-width self, lockable - 520.XX Interior separation single-part order - Delivery in 2h or today!* *Delivery time means time until shipping of goods 7.8 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series Interior separation Standard New generation interior separation 5 1 28 56 1,5 28 min.0/16 56.2.1 521.X 56.5.1 Note: Please observe a lateral spacing to the side links! e-tube: 0 mm e-chain : 16 mm In the standard configuration separators are assembled every 2 nd e-chain link! 8 Separator for QuickLock crossbar For even faster installation Separator for igus QuickLock crossbar 50.X.Q. Firm hold unassembled 56.2 to one side with a wide base, narrow on opposed side for 18 assembled 56.2.1 easy cable assembly (slight grip). For e-tubes also. 8 Notch separator for notch crossbar Locks safely onto in 5 mm increments Notch separator for the new notch crossbar, with scaling unassembled 56.5 on the notch crossbars. For exact positioning in e-chains 18 assembled 56.5.1 and e-tubes. Recommended for side-mounted applications.,5 X -1 Full-width shelf, lockable Horizontal separation Shelf locks safely into separators on both ends, fixed width unassembled 520.X possible. Separators can be moved freely over the shelf in assembled 521.X horizontal direction. Usable in 3 levels. Lockable full-width shelves - for the standard interior separation Width X unassembled assembled Width X unassembled assembled Width X unassembledassembled 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065 520.065 521.065 150 520.150 521.150 250 520.250 521.250 075 520.075 521.075 175 520.175 521.175 300 520.300 521.300 100 520.100 521.100 200 520.200 521.200 50 520.50 521.50 igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.85
E.1 Series Interior separation Options Previous interior separation All elements can still be ordered www.igus.de/en/ 5 7 56 7,5 min.0/16 1 18 21.X 19 T563M Note: Please observe a lateral spacing to the side links! e-tube: 0 mm e-chain : 16 mm In the standard configuration separators are assembled every 2 nd e-chain link! 3 10 3 6 12 12 Open slotted separator for e-chains /e-tubes unassembled 09 assembled 19 Slotted separator for e-chains /e-tubes unassembled 08 assembled 18 Split separator for e-chains unassembled T563 assembled T563M Open, slotted separator 09 (unilateral open) Fast assembly - can be retrofitted into an existing interior separation system without a need for dismantling the interior separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. Slotted separator 08 For very fine subdivisions. However, they cannot be retrofitted into an existing separation system without dismantling the interior separators first. Split separator T563 (e-chains only) Ideal for subsequent shelving or for the initial assembly of the e-chain without a need for dismantling the interior separators. 3 21 Locking separator for e-chains unassembled 0 assembled 1 Locking separator 0 (e-chains only) For applications exposed to very high humidity (> 85%). Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting.,5 X-8 Shelf unassembled assembled 20.X 21.X Shelf 20.X For horizontal separation. Shelves of various widths can be arranged at 7 different heights (in 7 mm increments). (not in combination with 0). Shelves - interior separation options Width X unassembled assembled Width X unassembled assembled Width X unassembled assembled 018 20.18 21.18 050 20.50 21.50 150 20.150 21.150 023 20.23 21.23 062 20.62 21.62 175 20.175 21.175 025 20.25 21.25 075 20.75 21.75 187 20.187 21.187 028 20.28 21.28 088 20.88 21.88 200 20.200 21.200 033 20.33 21.33 100 20.100 21.100 03 20.3 21.3 125 20.125 21.125 7.86 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series Interior separation Options Previous interior separation All elements can still be ordered www.igus.de/en/ 5,5 56 7 7 12 13 20 21.X 21.X 15 90.27 30 min.0/16 Note: Please observe a lateral spacing to the side links! e-tube: 0 mm e-chain : 16 mm In the standard configuration separators are assembled every 2 nd e-chain link! 8 8 21 Middle plate for e-chains / e-tubes unassembled 03 assembled 13 Locking vertical separator for e-chains unassembled 10 assembled 20 Side plate for e-chains / e-tubes unassembled 02 assembled 12 Middle plate 03 Middle plates form the basic pattern of a shelf system. Shelves 20.X (table left page) can be arranged at 7 different heights (in 7 mm increments). Locking vertical separator 10 (e-chains only) Works like middle plate, for applications exposed to very high humidity (> 85%). Side plate 02 Works like middle plate. Allows modular shelving close to the side links. Additional elements for interior separation 2 27 12 Center crossbar for e-chains unassembled 05 assembled 15 Center crossbar For applications with a large number of thin cables. The center crossbar offers the option of subdividing the e-chain independently into upper and lower halves. 27 9 Rollclip for e-chains unassembled 89.27 assembled 90.27 Rollclip Minimizes abrasion of particularly sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. 9 18 Roller separator for e-chains unassembled 29 assembled 30 Roller separator Performs a similar function to the Rollclip, but doubles as a separator. For rigid cables and hoses. igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.87
E.1 Series KMA mounting brackets pivoting For tight installation conditions, all-sides attachment Fixed end Moving end Frontal view 0/0... *.1 0/0... *.2 of KMA 125 125 9 + 1 + 23 + 1 Moving end 30 Traverse angle depending on radius. For the use on e-tubes please consult igus 30 20 35 35 20 5 Fixed end KMA pivoting All-sides attachment. Recommended for unsupported and gliding applications Width index 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. full set pivoting (+ C-profile option) Width index full set pivoting (+ C-profile option) 0. 0. 05. *.12.C 50 06. *.12.C 65 31. 32. 0. 0. 31. *.12.C 312 32. *.12.C 325 0. 0. 07. *.12.C 75 33. 0. 33. *.12.C 337 0. 08. *.12.C 87 35. 0. 0. 35. *.12.C 350 0. 0. 10. *.12.C 100 36. 0. 36. *.12.C 362 0. 11. *.12.C 112 37. 0. 37. *.12.C 375 0. 0. 12. *.12.C 125 38. 0. 38. *.12.C 387 0. 13. *.12.C 137 0. 0. 0. 0. *.12.C 00 0. 0. 15. *.12.C 150 1. 0. 1. *.12.C 12 0. 16. *.12.C 162 2. 0. 2. *.12.C 25 0. 0. 17. *.12.C 175 3. 0. 3. *.12.C 37 0. 18. *.12.C 187 5. 0. 5. *.12.C 50 0. 0. 20. *.12.C 200 6. 0. 0. 6. *.12.C 62 0. 0. 0. 21. *.12.C 212 22. *.12.C 225 23. *.12.C 237 7. 8. 50. 0. 0. 0. 7. *.12.C 75 8. *.12.C 87 50. *.12.C 500 0. 0. 25. *.12.C 250 51. 0. 51. *.12.C 512 0. 26. *.12.C 262 52. 0. 52. *.12.C 525 0. 0. 27. *.12.C 275 53. 0. 53. *.12.C 537 0. 28. *.12.C 287 55. 0. 55. *.12.C 550 0. 0. 30. *.12.C 300 60. 0. 60. *.12.C 600 Standard For tight installation conditions Option: integrated chainfix strain relief with C-profile Corrosion resistant Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket) structure (pivoting) 0.30. 2.12.C Single-part order: 0.30. 2.2.C 0.30. 2.1.C C-profile option Full set even Width index Series Mounting bracket Moving end (even number of links) Mounting bracket Fixed end (even number of links) Note*: The E.1 System may end with either an inner or an outer side link. Keep in mind that an outer side link always forms the first e-chain link at the moving end. The Part Nos. depend on an even or odd numbers of links. Please insert: Index 1 (for odd) or 2 (for even)! 2 3 1 = 1 5 2 3 1 = 2 Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 7.88 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series KMA mounting brackets locking For very high speed and acceleration, all-sides attachment Fixed end Moving end Frontal view 1/1... *.1 1/1... *.2 of KMA 125 125 9 Moving end + 1 + 23 + 1 20 35 35 20 5 Fixed end KMA locking All-sides attachment. Recommended for vertical hanging and standing applications Width index 05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. full set locking (+ C-profile option) Width index full set locking (+ C-profile option) 1. 1. 05. *.12.C 50 06. *.12.C 65 31. 32. 1. 1. 31. *.12.C 312 32. *.12.C 325 1. 1. 07. *.12.C 75 33. 1. 33. *.12.C 337 1. 08. *.12.C 87 35. 1. 1. 35. *.12.C 350 1. 1. 10. *.12.C 100 36. 1. 36. *.12.C 362 1. 11. *.12.C 112 37. 1. 37. *.12.C 375 1. 1. 12. *.12.C 125 38. 1. 38. *.12.C 387 1. 13. *.12.C 137 0. 1. 1. 0. *.12.C 00 1. 1. 15. *.12.C 150 1. 1. 1. *.12.C 12 1. 16. *.12.C 162 2. 1. 2. *.12.C 25 1. 0. 17. *.12.C 175 3. 1. 3. *.12.C 37 1. 18. *.12.C 187 5. 1. 5. *.12.C 50 1. 1. 20. *.12.C 200 6. 1. 1. 6. *.12.C 62 1. 1. 1. 21. *.12.C 212 22. *.12.C 225 23. *.12.C 237 7. 8. 50. 1. 1. 1. 7. *.12.C 75 8. *.12.C 87 50. *.12.C 500 1. 1. 25. *.12.C 250 51. 1. 51. *.12.C 512 1. 26. *.12.C 262 52. 1. 52. *.12.C 525 1. 1. 27. *.12.C 275 53. 1. 53. *.12.C 537 1. 28. *.12.C 287 55. 1. 55. *.12.C 550 1. 1. 30. *.12.C 300 60. 1. 60. *.12.C 600 Locked connections At high acceleration Universally mountable C-profile option Corrosion resistant Option: threaded sockets upon request (KMA = Polymer Metal Mounting Bracket) structure (locking) 1.30. 2.12.C Single-part order: 1.30. 2.2.C 1.30. 2.1.C C-profile option Full set even Width index Series Mounting bracket Moving end (even number of links) Mounting bracket Fixed end (even number of links) Note*: The E.1 System may end with either an inner or an outer side link. Keep in mind that an outer side link always forms the first e-chain link at the moving end. The Part Nos. depend on an even or odd numbers of links. Please insert: Index 1 (for odd) or 2 (for even)! 2 3 1 = 1 5 2 3 1 = 2 Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1 igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.89
E.1 Series More options 1 2 3 35 20 22,5 79,5 +1 ø 9 1 + 19 2 + 16 3 + 19 1 + 19 + 2 + 16 + 3 + 19 ± 3 ( 1 + 19 + 2 + 16 + 3 + 19) + 18 ± 3 Extension links for extremely wide e-chains up to 3,0 m The extension link design allows virtually limitless side-by-side attachment High fill weights necessitate extremely wide e-chains (up to 3000 mm) The unsupported length FL G max. can be increased when additional loads are required Suitable for unsupported and gliding applications in a guide trough Attachement with KMA or steel mounting brackets Order example - 3 chambers 1 / 2 / 3. = 10 / 20 / 10.200.0 Extension link - single-part order 22.R. (please indicate radius) Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point) Extender crossbars careful guide of hosed applications Suitable for hoses with a maximum outer diameter of 25 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link Max Ø Form Installation Combination with single part hose on side link snap-open crossbars 50.15.RHD115 115 round no yes 50.17.RD115 115 round yes no 50.25.D150 150 square yes no 50.30.D200 180 square yes no 50.35.D250 195 square yes no 50.0.D300 25 square yes no 50.20.HD150 150 square no yes 50.25.HD200 180 square no yes 50.30.HD250 195 square no yes Order examples - extender crossbar Combination with snap-open crossbars RHD115 for outer radius "E" incl. e-chain : 10/15RHDE115/10. RHD115 for inner radius "Z" incl. e-chain : 10/15RHDZ115/10. Installation on side link RD115 for outer radius "E" incl. e-chain : 17RDE115. RD115 for inner radius "Z" incl. e-chain : 17RDZ115. 7.90 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series More options E snapclip clip-on cable binder For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains The loops can be adjusted as required Compatible with many E e-chains Stylish and economical One clip and one locking band are needed for each e-chain link Form 50.B12 Locking clip, comprising a locking element 50.B12.200 Locking band, comprising a locking element and band; 12 x 1,5 x 200 mm Order example (here: inner width 150) Locking clip, to open along inner radius "Z": 15.B12.200Z. Locking clip, to open along outer radius "E": 15.B12.200E. E.1 Series e-chain accessories Strain relief system Clamps, tiewrap plates, nuggets and plug-in clips. The complete chainfix range with many order options from page 10.1 Support tray tool kit For support of the lower run. Simple one-piece support trays according to your requirements and specification from page 9.70 igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.91
E.1 Series Dimensions Long travels Gliding applications For long travels from 12 m to max. 00 m Solution for long travel applications - In this case the e-chain upper run will be introduced in a guide trough on the lower run. For travels more than 100 m we recommend to realize the engineering of such a plant by our technicians. In case of travels between 10 and 12 m we recommend a longer unsupported length. More information Design, from page 1.16. S S/2 S/2 CL = Offset fixed point D2 Moving end Fixed end H2 K2 R HRI Guide trough with glide bar Guide trough without glide bar Total length of guide trough Pitch = 91 mm/link Links/m = 11 (1001 mm) Chain length = S / 2 + K R 135 150 175 200 20 250 300 350 00 50 500 H 2 270 266 266 266 266 266 266 266 266 266 266 D +25 2 268 50 580 710 900 980 1180 10 1530 1700 1850 K 2 610 819 1092 127 157 1638 2002 2275 258 2912 3276 CL 159 259 359 509 559 709 909 959 1059 1159 More solutions for long travels System P.56 - Profile rol e-chain, low-noise Travels up to 800 m v max 10 m/s Safe, maintenance-free for outdoor cranes or conveyor systems. Low-noise operation, high service life page 9.8 rol e-chain 00R - Rolling instead of gliding Travels up to 800 m v max 6,0 m/s Major reduction in drive power to less than 25 % for moving the e-chain page 9.88 autoglide..ag - Self-guiding, no guide troughs Travels 50 m v max 1,5 m/s Self-guiding e-chainsystems - No guide troughs required! page 9.92 Specialty: guidelok horizontal - Upper run guide, unsupported Travels 50 m Chips cannot get stuck between upper and lower run - enormous increase of "self supporting length of e-chains page 9.97 The complete range of special solutions for long travel applications incl. order function from page 9.76 H 2 = Mounting height (if the moving end is set lower) D 2 = Over length - long travels, gliding K 2 = Further add-on (if the moving end is set lower) R = Bending radius H Ri CL = Offset fixed point = Inner trough height S = Length of travel S/2= Half length of travel 7.92 3D-CAD files, configurators, PDF, applications www.igus.de/en/
97.30.SL 97.31.SL Trough height: 18 mm Aluminum "SuperTrough" Basic Version 1 29 B Ra B Ri Ba + Ba 11,5 2 Installation set "Basic" with C-Profile Bottom clamp optionally attached inwards or outwards 10.200.0 Order example Bottom clamp optionally attached inwards or outwards n Mon = n Ri + 1 M8 x20 Length of the C-profile according to dimension B Ri (see table) Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic, 2 m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile, rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw M8 x 20 Sliding nut M8 Interface connector, plastic Order example: Length of travel 30 m - Center mounted for Series 10.200.0 with B Ri = 138 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set "Basic" complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end page 9.16 Order text: 1 set Option: For an additional noise dampening with silencer profile, please add Index A - Example: ha 8 18, 8 n Ri x 2000 mm 5 18 H Ri 2 x ha H Ra = 18 97.30.SL 97.31.SL 960.50. 200 97.80 97.30.SLA Principle sketch: Number of installation sets to be installed = Number of trough sections + 1 Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.35 B Ri attached attached inwards outwards.05 88 960.50.225.06 103 960.50.225.07 113 960.50.250.08 125 960.50.175 960.50.250.10 138 960.50.200 960.50.275.11 151 960.50.200 960.50.275.12 163 960.50.225 960.50.300.13 176 960.50.225 960.50.300.15 188 960.50.250 960.50.325.16 201 960.50.250 960.50.325.17 213 960.50.275 960.50.350.18 226 960.50.275 960.50.350.20 238 960.50.300 960.50.375.21. 251 960.50.300 960.50.375.22 263 960.50.325 960.50.00.23 276 960.50.325 960.50.00.25 288 960.50.350 960.50.25.26 301 960.50.350 960.50.25.27 313 960.50.375 960.50.50.28 326 960.50.375 960.50.50.30 338 960.50.00 960.50.75.31 351 960.50.00 960.50.75.32 363 960.50.25 960.50.500.33 376 960.50.25 960.50.500.35 388 960.50.50 960.50.525.36 01 960.50.50 960.50.525.37 13 960.50.75 960.50.550.38 26 960.50.75 960.50.550.0 38 960.50.500 960.50.575.1 51 960.50.500 960.50.575.2 63 960.50.525 960.50.600.3 76 960.50.525 960.50.600.5 88 960.50.550 960.50.625.6 501 960.50.550 960.50.625.7 513 960.50.575 960.50.650.8 526 960.50.575 960.50.650.50 538 960.50.600 960.50.675.51 551 960.50.600 960.50.675.52 563 960.50.625 960.50.700.53 576 960.50.625 960.50.700.55 588 960.50.650 960.50.725.60 638 960.50.700 960.50.775 Trough set Installation set Glide bar C-Profile Ba = Outer width e-chains = Inner width e-chains B Ri = Inner trough width B Ra = Outer trough width H Ri = Inner trough height H Ra = Outer trough height n Mon = Number of installation sets n Ri = Number of trough sets Insert for the installation set "Heavy-Duty": 97.50.XXX instead of 960.50.XXX on the right column "attached outwards" igus GmbH 5117 Cologne Phone +9- (0) 22 03-96 9-800 Fax -222 info@igus.de www.igus.eu 7.93
E.1 Series Options and order key Standard Additional noise QuickLock crossbar - dampening reduce assembly time with pads up to 25% Standard e-chains /e-tubes Low noise (with pads) e-chains /e-tubes QuickLock crossbar for inner radius QuickLock crossbar for outer radius QuickLock crossbar for both radii QuickLock crossbars: inner widths from 15 (150 mm)! 30. Crossbar every link ES.56.30. Crossbar every link 30QZ. Crossbar every link 30QE. Crossbar every link 30Q. Crossbar every link 30. Crossbar every 2 nd link HS.56.30. Crossbar every 2 nd link 30QZ. Crossbar every 2 nd link 30QE. Crossbar every 2 nd link 30Q. Crossbar every 2 nd link.30. e-tube, closed RS.56.30. e-tube, closed Delivery in 2h or today!* Delivery time: 3-5 work days Delivery time: 3-5 work days Delivery time: 3-5 work days Delivery time: 3-5 work days Combination possibilities Examples Low-noise QuickLock NC- RBR- XXL- HT- ESDoption crossbar Version Version Material Material* Material Low-noise option QuickLock crossbar NC- Version RBR- Version XXL- Material HT- Material* ESD- ES.56.30Q. ES.56.30..NC ES.56.30..XXL RS.56.30..HT ES.56.30..ESD ES.56.30Q. 30Q..NC 30Q.R1/R2.0 30Q..XXL 30Q..ESD ES.56.30..NC 30Q..NC.30..HT.NC 30..ESD.NC 30Q.R1/R2.0.30.R1/R2.0.HT 30.R1/R2.0.ESD ES.56.30..XXL 30Q..XXL RS.56.30..HT.30..HT.NC.30.R1/R2.0.HT ES.56.30..ESD 30Q..ESD 30..ESD.NC 30.R1/R2.0.ESD *for gliding applications please consult igus Extreme glider with up to 70% larger gliding surfaces. For high additional loads and high surface speeds. Gliding applications without additional elements as well as 150% more wear allowance and enhancement of service life by factor! Order example: 35G.250.0 / 5G.250.0 7.9 3D-CAD files, configurators, PDF, applications www.igus.de/en/
E.1 Series Options and order key Simply turn outer side link without additional work Reverse bending radius for circular movements Unsupported lengths +25% possible No burning-in of hot chips up to 850 C (1562 F) ATEX/ESD classified e-chains - II 2 GD NC-Material e-chains /e-tubes 180 =NC RBR e-chains /e-tubes XXL-Material** e-chains /e-tubes HT-Material only for e-tubes ESD-Material e-chains /e-tubes +25% 7 m 30..NC Crossbar every link 30.R1/R2.0 Crossbar every link 30..XXL Crossbar every link.30..ht Complete e-tube* 30..ESD Crossbar every link 30..NC Crossbar every 2 nd link 30.R1/R2.0 Crossbar every 2 nd link 30..XXL Crossbar every 2 nd link.30ht. Lid and bottom 30..ESD Crossbar every 2 nd link.30..nc e-tube, closed.30.r1/r2.0 e-tube, closed.30..xxl e-tube, closed.30htz. Bottom only.30..esd e-tube, closed.30hte. Lid only Delivery in 2h or today!* Delivery time: 10 work days (2-5 work days with express surcharge) Delivery time: 1-2 weeks **Sidebands made from XXL-Material Delivery time: 10 work days *for gliding applications please consult igus Delivery time: 5 work days Order example Order key and color options Order example for complete e-chain (3,0 m, with crossbars every link), color black, mounting brackets and interior separation e-chain (3,0 m) Please indicate e-chain length or number of links: 3,0 m or 33 links 30.300.0 + Mounting brackets 1 set (with odd number of links and integrated C-profiles) + Interior separation with 2 separators assembled every 2 nd link 0.30.1.12.C 2 x 56.1.1 Order text: 3,0 m 30.300.0 + 0.30.1.12.C + 2 x 56.1.1 Order key 30.300.0 Standard color black Bending radius R Width index Inner height Series / Type Color Order index Black e-chains from stock! *Colored can be delivered in 15 work days (5 work days at an express surcharge). black Available from stock. Delivery in 2h or today!* *Delivery time means time until shipping of goods Color options for e-chains and e-tubes white*.1 violet*.5 yellow*. orange*.2 red*.6 blue*.8.0 from stock! Color green*.7 Order index grey*.3 for e-chains dusty grey* agate grey*.11 light grey*.1 black grey*.13 yellow/black*.9.3 for e-tubes 7.95