BOLTIGHT Ltd Hydraulic Bolt Tensioning
The Company Location Walsall UK All tooling is designed and manufactured in the UK Design and manufacture hydraulic bolt tensioning equipment Innovation. Market leading tensioner designs Uncompromising on safety Produce high quality and CE marked tooling ISO 9001 Utilising the latest technology to bring you cost effective and specifically tailored solutions
The Company Standard and bespoke tensioning solutions 50% special / 50% standard A strong leadership team with over 30 years experience in bolt tensioning solutions Strong engineering and customer focus Large inventory of stock to enable rapid delivery 80% export Large distribution network with worldwide representation
The BOLTIGHT Philosophy Customer focus Listen to customers Provide customer solutions Innovation Fast and responsive Short lead times
Market Areas Core Industries Power Generation Steam, Gas, Wind, Hydro, and Nuclear Oil and Gas Refineries, Petrochemical, Offshore, and Subsea Industrial Structural, Bridges, Mining, Press, Pumps and Marine
Bolt Tensioning Benefits of bolt tensioning Technical Leak free joints Bolted Connection Integrity Simultaneous bolt tightening Even compression of the gasket Accurate and even bolt load Precise achievement of the bolt load
Bolt Tensioning Benefits of bolt tensioning Operational Safe, quick and reliable Easy to use/simple to connect Less physical No bolt galling No flange damage Reusable bolting
Bolt Tensioning Benefits of bolt tensioning Commercial Cost effective Faster process Saves time on critical path Reduced down time No re-work
Standard Product Range Standard 1500 bar range of tensioners Hydraulic nuts Typhoon tensioners Foundation tensioners Subsea tensioners Pumps and hoses Boltight Echometer
Special Designs M550 Hydraulic Nut for Ship Rudder Any size and any load! Fast response Quick delivery M8 Special Tool for MRI Scanner
Special Designs Vast experience in application specific design Engineering resource 3D CAD Pro/Engineer (latest release) ANSYS finite element analysis Test Facilities
Application Specific Designs Specialist Equipment Standardised Gas Turbine Compressor Rotor Bolt Tensioners Turbine Half Joint Tensioners Hydraulic Closure Systems Compact Flange Tensioners Proven designs Stock / quick delivery Available for rental
Product Innovation Examples Gear Driven Socket/Nut Drive Modular robust design High strength drive gearbox Fast nut run-down High torque Low maintenance Reliable Swivel Nipple Connection Allows low head clearance Rotates while pressurised Easy, ergonomic hose connection
Product Innovation Examples Composite Seal Design Long life composite seal Simple click to fit Low Friction, easy piston retract Cycle Counter Allows the user to monitor the number of operations the tool has completed
Product Innovation Examples Spring Piston Return Fast and reliable operation Piston positioned ready for next operation Safe positive piston stop Less seal replacement Single entry hydraulic unit Eliminates carrying jigs Simple design, simple operation
Calculation Software Advanced support for bolt tightening and flange management Allows for quick calculation of bolt stress and pressure values Simple and quick to use requiring minimal user input Provides procedures and support documentation for multiple jointed projects Customisable to special applications or tools Available web based or on CD upon request Modules available to support other brands of tensioner or torque products Contains data for all common flange types
Training and Support Courses available on-site or at our UK facility Classroom (theory) and shop floor (practical) course content Fully customisable courses to suit the training needs of your personnel Full training manual and certificate provided All equipment supplied with a comprehensive health safety operating instructions and maintenance manual 24 hour telephone support available