OPERATION AND PARTS MANUAL MODEL QP-402H CENTRIFUGAL PUMP (Honda GX240K1PMT2/GX240U1PMT2 Gasoline Engine) Revision #0 (10/24/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
QP-402H CENTRIFUGAL PUMP 1 TO 3 UNITS WITH HONDA GX240K1PMT2/GX240U1PMT2 ENGINE(S) Qty. P/N Description 3 KIT402H... KIT, PUMP 2 0631211100... DRAIN CAP, FLOODING 2 0480350300... O-RING DRAIN CAP 1 1424000030... IMPELLER 3 17210ZE2822... ELEMENT AIR CLEANER DUAL 3 9807956846... SPARK PLUG 3 9807955855... SPARK PLUG 3 2846ZE2W01... ROPE STARTER, S/N 3793540 AND BELOW 3 2846ZE2W11... ROPE STARTER, S/N 3793541 AND ABOVE 3 2846ZE2W11... ROPE STARTER 1 17620ZH7023... CAP, FUEL WITH GASKET 1 17620Z0T305... CAP, FUEL WITH GASKET QP-402H SUGGESTED SPARE PARTS NOTE Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 29
QP-402H PUMP ASSY. PUMP ASSY. PUMP KIT 44 36 25 42 11 41 23 5 6 17 21 39 40 18 12 19 22 28 26 4 16 14 8 43 15 7 37 13 31 24 18 26 31 10 34 34 31 31 34 32 29 31 9 31 34 38 PAGE 30 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
QP-402H PUMP ASSY. PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 9430100010 CASING 1 3 9430100020 CASING COVER... 1... REPLACES 0430100020 4 9430100160 SUCTION COVER 1 5 9430000130 VOLUTE CASING 1 6 1424000030 IMPELLER... 1... REPLACES 1401000030 7 0790434040 NIPPLE, NPS4 XNPT4... 1... REPLACES 1424101800 8 0798934040 SOCKET, M100XNPT4... 1... REPLACES 1424102200 9 1353214011 BASE 1 10 1975214020 ENGINE BASE 1 11 1317390610 CASING COVER PACKING 1 12% 0489353850 O-RING (CASING) DIA.3.5 X 385 1 13 0489352380 O-RING (SUCTION COVER), DIA.3.5 X 238 1 14% 0481310950 O-RING (VOLUTE CASING), G95 1 15 0481311000 O-RING (SOCKET), G100 1 16 0481311100 O-RING (NIPPLE), G110 1 17% 0481310250 O-RING (MECHANICAL SEAL SLEEVE), G25 1 18 0480350300 O-RING (FLOODING CAP), P30 2 19% 0852834525 ADJUST LINER, DIA. 45X25 t0.3... 1... REPLACES 7852833020 19% 0852854525 ADJUST LINER, DIA. 45X25 t0.5... 1... REPLACES 7852853020 20 9430350350 CHECK VALVE 1 21% 0806113630 MECHANICAL SEAL, HK9A-LN DIA. 30... 1SET... REPLACES 0801113530 22% 0811883056 MECH. SEAL SLEEVE, DIA. 1 XDIA 30 X56... 1... REPLACES 0811253056 23 0631211100 FLOODING CAP, PF1 1 24 0631211100 DRAIN CAP, W/ O-RING, PF1 1 25 0105050820 BOLT, CASING COVER M8X20 4 26 0105051240 BOLT, CASING M12X40... 4... REPLACES 0181051240 27 0105051250 BOLT, CASING M12X50... 1... REPLACES 0181051250 28 0451250120 WASHER, LOCK M12 5 29 0105051045 BOLT, ENGINE M10X45 4 30 0105051035 BOLT, PUMP M10X35 2 31 0451250100 WASHER, LOCK M10 20 32 0401450100 WASHER, M10 4 33 0401450060 WASHER, M6... 2... REPLACES 0401650060 34 0205450100 NUT, ENGINE CUSHION RUBBER M10 14 35 0141090616 SCREW, CHECK ENGINE M6X16 2 36 0742213100 STRAINER, NPT4... 1... REPLACES 0742063100 37 0105051040 BOLT, SUCTION COVER M10X40...6... REPLACES 0181051040 38 0723302040 CUSHION RUBBER, DIA. 40 H20 M10 4 39 0191160625 BOLT, SET PLATE 3/8-16UNCX25 4 40 0451250100 WASHER, LOCK M10 4 41 4313000600 CASING COVER SET PLATE 1 42 0458220080 SEAL WASHER, M8 4 43 GX240U1PMT2 ENGINE, 5.5 HP 1 44 KIT402H KIT, PUMP... 1... INCLUDES ITEMS W/% QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 31
HONDA GX240K1PMT2/GX240U1PMT2 ENG. AIR CLEANER (DUAL) ASSY. AIR CLEANER (DUAL) ASSY. PAGE 32 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. AIR CLEANER (DUAL) ASSY. AIR CLEANER (DUAL) ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16271ZE2000 GASKET, ELBOW 1 1 16271ZE2010 GASKET, ELBOW 1 2 17210ZE2822 ELEMENT, AIR CLEANER (DUAL)... 1... INCLUDES ITEMS W/% 3% 17218ZE2821 FILTER, OUTER 1 4 17230ZE2820 COVER, AIR CLEANER (DUAL) 1 6% 17232891000 GROMMET, AIR CLEANER 1 7 17235ZE2820 NOSE, MUFFLER 1 8 17238ZE2310 COLLAR, AIR CLEANER 2 9 17239ZE1000 COLLAR B, AIR CLEANER 1 * 10 17410ZE2020 ELBOW, AIR CLEANER... 1... INCLUDES ITEMS W/ * 13 90325044000 WINGNUT, TOOL BOX SETTING 2 14 934940602008 BOLT- WASHER 6X20 1 15 9405006000 NUT, FLANGE 6MM 2 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 33
CAMSHAFT ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. CAMSHAFT ASSY. PAGE 34 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
CAMSHAFT ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 14100ZE2W00 CAMSHAFT ASSEMBLY... 1... INCLUDES ITEM W/# 1 14100ZE2W01 CAMSHAFT ASSEMBLY... 1... INCLUDES ITEM W/# 1 14100ZE2W01 CAMSHAFT ASSEMBLY... 1... INCLUDES ITEM W/# 2 14410ZE2013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6# 14568ZE1000 SPRING, WEIGHT RETURN 1 7 14711ZE2000 VALVE, INTAKE 1 8 14721ZE2000 VALVE, EXHAUST 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1 12 14781ZE2000 ROTATOR, VALVE 1 13 14791ZE2010 PLATE, PUSH ROD GUIDE 1 14 90012ZE0010 BOLT, PIVOT 8MM 2 15 90206ZE1000 NUT, PIVOT ADJ. 2 16 14775ZE2010 SEAT, VALVE SPRING 1 17 12209ZE8003 SEAL, VALVE STEM... 1... S/N 4081305 AND ABOVE 17 12209ZE8003 SEAL, VALVE STEM 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 35
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CARBURETOR ASSY. CARBURETOR ASSY. PAGE 36 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CARBURETOR ASSY. CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16010ZE2812 CARBURETOR, GASKET SET... 1... INCLUDES ITEM W/+ 2$%# 16011ZA0931 VALVE SET, FLOAT 1 3$%# 16013ZA0931 FLOAT SET 1 4 $ 16015ZE2005 CHAMBER SET, FLOAT... 1... INCLUDES ITEM 4A... INCLUDES ITEM W/>... S/N BE70B A AND BELOW 4 % 16015ZE8005 CHAMBER SET, FLOAT... 1... INCLUDES ITEM 4A... INCLUDES ITEM W/>... S/N BE70B B AND ABOVE 4 # 16015ZE8005 CHAMBER SET, FLOAT... 1... INCLUDES ITEM 4A... INCLUDES ITEM W/> 4A+ GASKET, CHAMBER SET, FLOAT... 1... NOT SOLD SEPARATELY 5$%# 16016ZH7W01 SCREW SET, PILOT 1 6$%#> 16024ZE1811 SCREW SET, DRAIN... 1... INCLUDES ITEM 6A 6A+ GASKET, SCREW SET, DRAIN... 1... NOT SOLD SEPARATELY 7$%# 16028ZE0005 SCREW SET... 1... INCLUDES ITEM 7A 7A+ GASKET, SCREW SET... 1... NOT SOLD SEPARATELY 8$%# 16044ZE2005 CHOKE SET 1 9 16100ZE2W70 CARBURETOR ASSY., BE70B A... 1... INCLUDES ITEMS W/$... S/N 3453330 AND BELOW 9 16100ZE2W71 CARBURETOR ASSY, BE70B B/C... 1... INCLUDES ITEMS W/%... S/N 3453331 AND ABOVE 9 16100ZE2W71 CARBURETOR ASSY, BE70B B... 1... INCLUDES ITEMS W/# 10$%# 16124ZE0005 SCREW, THROTTLE STOP 1 11$%# 16166ZE2W70 NOZZLE, MAIN 1 12$%# 16172ZE3W10 COLLAR, SET 1 13$%#+ 16173001004 GASKET, FUEL STRAINER CUP 1 14 16211ZE2000 INSULATOR, CARBURETOR 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 37
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CARBURETOR ASSY. CARBURETOR ASSY. PAGE 38 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CARBURETOR ASSY. CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 15 16220ZA0702 SPACER, CARBURETOR 1 16 16221ZA0800 GASKET, CARBURETOR 1 17 16223ZA0800 GASKET, INSULATOR 1 18 16610ZE1000 LEVER, COMPLETE, CHOKE (STD).. 1... INCLUDES GASKET 19$%# 16953ZE1812 LEVER, COCK 1 20$%# 16954ZE1812 PLATE, LEVER SETTING 1 21$%# 16956ZE1811 SPRING, VALVE LEVER 1 22$%#+ 16957ZE1812 GASKET, VALVE 1 23$%# 16967ZE0811 CUP, FUEL STRAINER 1 24$%# 93500030061H SCREW, PAN 3X6 2 25 9430520122 PIN, SPRING 2X12 1 26 99101ZH70820 JET, MAIN #82 (OPTIONAL)... 1... S/N BE70B A AND BELOW 26 99101ZH80820 JET, MAIN #82 (OPTIONAL)... 1... S/N BE70B B AND ABOVE 26 99101ZH80820 JET, MAIN #82 (OPTIONAL) 1 26 99101ZH70850 JET, MAIN #85 (OPTIONAL)... 1... S/N BE70B A AND BELOW 26 99101ZH80850 JET, MAIN #85 (OPTIONAL)... 1... S/N BE70B B AND ABOVE 26 99101ZH80850 JET, MAIN #85 (OPTIONAL) 1 26 99101ZH70880 JET, MAIN #88... 1... S/N BE70B A AND BELOW 26 99101ZH80880 JET, MAIN #88... 1... S/N BE70B B AND ABOVE 26 99101ZH80880 JET, MAIN #88 1 27 99204ZA00400 JET SET, PILOT #40... 1... S/N BE70B C AND ABOVE... INCLUDES GASKET 27 99204ZE00400 JET SET, PILOT #40... 1... S/N BE70B B AND ABOVE... INCLUDES GASKET 27 99204ZE20400 JET SET, PILOT #40... 1... S/N BE70B A AND BELOW... INCLUDES GASKET 27 99204ZE00400 JET SET, PILOT #40... 1... INCLUDES GASKET 27A+ GASKET, JET SET, PILOT #40... 1... NOT SOLD SEPARATELY NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 39
CONTROL ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. CONTROL ASSY. PAGE 40 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
CONTROL ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 16551ZE2000 ARM, GOVERNOR 1 3 16555ZE2000 ROD, GOVERNOR 1 4 16561ZE2000 SPRING, GOVERNOR 1 5 16562ZE2000 SPRING, THROTTLE RETURN 1 6 16570ZE2W00 CONTROL ASSEMBLY... 1... INCLUDES ITEMS W/ * 10 16571ZE2W00 LEVER, CONTROL 1 11 16574ZE1000 SPRING, LEVER 1 12 16575ZE2W00 WASHER, CONTROL LEVER 1 14 16578ZE1000 SPACER, CONTROL LEVER 1 15 16581ZE2W00 BASE, CONTROL 1 16 16584883300 SPRING, CONTROL ADJUSTING 1 * 19 90013883000 BOLT, FLANGE 6X12(CT200) 2 20 90015ZE5010 BOLT, GOVERNOR ARM 1 21 90114SA0000 NUT, SELF-LOCK 6MM 1 24 93500050280A SCREW, PAN 5X28 1 * 27 9405006000 NUT, FLANGE 6MM 1 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 41
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CRANKCASE CVR. ASSY. CRANKCASE COVER ASSY. PAGE 42 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CRANKCASE CVR. ASSY. CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 11399ZE2600 COVER ASSY., CRANKCASE... 1... INCLUDES ITEMS W/ *... S/N 421135 AND BELOW 2 11399ZE2601 COVER ASSY., CRANKCASE... 1... INCLUDES ITEMS W/... S/N 421136 AND ABOVE 2 11399ZE2602 COVER ASSY., CRANKCASE... 1... INCLUDES ITEMS W/$ 3 11381ZE2801 GASKET, CASE COVER 1 4 15600ZG4003 CAP ASSEMBLY, OIL FILLER... 1... INCLUDES ITEMS W/ % 5 15600735003 CAP ASSEMBLY, OIL FILLER... 1... INCLUDES ITEMS W/ + 8+ 15625ZE1003 GASKET, OIL FILLER CAP 1 9% 15625ZE1003 GASKET, OIL FILLER CAP 1 10 $ 16510ZE2000 GOVERNOR ASSEMBLY, STANDARD... 1... INCLUDES ITEMS W/# * 11# $ 16511ZE2000 WEIGHT, GOVERNOR 2 12# $ 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1 13# $ 16513ZE2000 PIN, GOVERNOR WEIGHT 2 * 14 16531ZE2000 SLIDER, GOVERNOR... 1... S/N 421135 AND BELOW 14 16531Z0A000 SLIDER, GOVERNOR... 1... S/N 421136 AND ABOVE * 14 $ 16531Z0A000 SLIDER, GOVERNOR 1 16 $ 90602ZE1000 CLIP, GOVERNOR HOLDER 1 * 17 90701HC4000 PIN, DOWEL 8X12 2 18 $ 9410106800 WASHER, PLAIN 6MM 1 * 19 957010803500 BOLT, FLANGE 8X35 7 22 $ 961006206000 BEARING, RADIAL BALL 6206 1 23 $ 91201890003 OIL SEAL, 30X46X8 1 * NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 43
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 44 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 5 13310ZE2651 CRANKSHAFT COMPLETE... 1... INCLUDES ITEMS W/% 5 13310ZE2651 CRANKSHAFT COMPLETE... 1... INCLUDES ITEMS W/ %... S/N 1006124 AND BELOW 5 13310ZE2652 CRANKSHAFT, P-TYPE... 1... INCLUDES ITEMS W/%... S/N 1006125 AND ABOVE 10% 961006206000 BEARING, RADIAL BALL 6206 1 11 90741ZE2000 KEY, SPECIAL WOODRUFF, 25X18 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 45
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 46 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL 1 2 957010601200 BOLT, FLANGE 6X12 2 3 9405010000 NUT, FLANGE 10MM 1 4 91353671004 O-RING, 14MM (NOK) 1 5 32197ZE2003 SUB HARNESS... 1... S/N 3566259 AND BELOW 6 90013883000 BOLT, FLANGE 6X12 CT200... 1... S/N 3566259 AND BELOW 7 90446KE1000 WASHER 8.21X17X0.8 1 8 9425110000 PIN, LOCK 10MM 1 9 16541ZE2010 SHAFT, GOVERNOR ARM 1 10 90013883000 BOLT, FLANGE 6X12 (CT200) 1 11 34150ZH7003 ALERT UNIT, OIL 1 12 90131883000 BOLT, DRAIN PLUG 12X15 2 13 9410912000 WASHER, DRAIN PLUG 12MM 2 14 12000ZE2815 CYLINDER BARREL ASSY., ALERT... 1... INCLUDES ITEMS W/# 14 12000ZE2406 CYLINDER BARREL ASSY., ALERT... 1... INCULDES ITEMS W/# 15# 91201890003 OIL SEAL 30X46X8 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 47
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12200ZH9000 CYLINDER HEAD... 1... INCLUDES ITEMS W/# 1 12200ZH9405 CYLINDER HEAD... 1... INCLUDES ITEMS W/# 2# 12204ZE2306 GUIDE, VALVE OS (OPTION) 1 3# 12205ZE2305 GUIDE, EXHAUST VALVE OS (OPTION) 1 4# 12216ZE2300 CLIP, VALVE GUIDE 1 5 12251ZE2800 GASKET, CYLINDER HEAD 1 6 12310ZE2020 COVER, HEAD 1 7 12391ZE2020 GASKET, CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT, VALVE SPRING 1 10 90014ZE2000 BOLT, HEAD COVER 1 11 90042ZE2000 BOLT, STUD 8X123 2 12 92900080320E BOLT 2, STUD 8X32 2 13 90441ZE2010 WASHER, HEAD COVER 1 14 9430112200 PIN A, DOWEL 12X20 2 15 950051100130M BULK HOSE, VACUUM (11X1000) (11X100) 1 15 950051110030 TUBE, 11X100...1... REPLACES 950051100130M 16 957011008000 BOLT, FLANGE 10X80 4 16 957251008000 BOLT, FLANGE 10X80 4 17 9807956846 SPARK PLUG BPR6ES (NKG) 1 17 9807956855 SPARK PLUG (W20EPR-U) (DENSO) 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 49
FAN COVER ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FAN COVER ASSY. PAGE 50 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
FAN COVER ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16731ZE2003 CLIP, TUBE 1 2 19610ZE2010ZC COVER, FAN *NH1* (BLACK) 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB HARNESS... 1...S/N 3566259 AND BELOW 5 36100ZE1015 SWITCH ASSY., ENGINE STOP... 1...S/N 3566259 AND BELOW 5 36100ZH7003 SWITCH ASSY., ENGINE STOP... 1...S/N 3566260 AND ABOVE 5 36100ZF6P81 SWITCH ASSY., ENGINE STOP 1 7 90013883000 BOLT, FLANGE 6X12 (CT200) 6 9 90684ZA0601 CLIP, WIRE HARNESS 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 51
FLYWHEEL ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FLYWHEEL ASSY. PAGE 52 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
FLYWHEEL ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 31100ZE2010 FLYWHEEL, COMPLETE 1 2 19511ZE2000 FAN, COOLING 1 3 28450ZE2W11 PULLEY, STARTER (SCREEN GRID) 1 4 90201ZE3790 NUT, SPECIAL 16MM... 1...S/N 3467138 AND BELOW 4 90201ZE3V00 NUT, SPECIAL 16MM... 1...S/N 3467139 AND ABOVE 4 90201ZE3V00 NUT, SPECIAL 16MM 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 53
FUEL TANK ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FUEL TANK ASSY. PAGE 54 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
FUEL TANK ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE2010ZD TANK, FUEL *NH1* BLACK 1 3 17510ZE2020ZD TANK, FUEL *NH1* BLACK... 1...S/N 1016062 AND BELOW 3 17510ZE2800ZA TANK, FUEL *NH1* BLACK... 1...S/N 1016063 AND ABOVE 5 17620ZH7023 CAP, FUEL FILLER... 1...INCLUDES ITEMS W/ * 5 17620Z0T305 CAP, FUEL FILLER (CHROME PLATED)... 1...INCLUDES ITEMS W/# 6 17631ZH7003 GASKET, FUEL FILLER CAP 1 * 6 # 17631Z0T812 GASKET, FUEL FILLER CAP 39+X62X3 1 11 91353671003 O-RING 13.5X1.5 (ARAI) 1 11 91353671004 O-RING, 14MM (NOK) 1 12 9405008000 NUT, FLANGE 8MM 2 13 950014500360M BULK HOSE, FUEL (4.5X3000)(4.5X222) 1 13 950014522240 BULK HOSE, FUEL (4.5X222)... 1...S/N 1032493 AND BELOW...REPLACE 950014500160M 13 91424Z5F801 BULK HOSE, FUEL (4.5X222) FKM... 1...S/N 1032494 AND ABOVE 14 9500202080 CLIP, TUBE B8 2 14 9500202080 CLIP, TUBE B8... 2...S/N 1032493 AND BELOW 14 950024080008 CLAMP, TUBE (D8)... 2...S/N 1032494 AND ABOVE 15 957010802500 BOLT, FLANGE 8X25 2 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 55
HONDA GX240K1PMT2/GX240U1PMT2 ENG. IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 56 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. IGNITION COIL ASSY. IGNITION COIL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 30500ZE2023 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP, ASSY., NOISE SUPPRESSOR 1 3 36101ZE1010 WIRE, STOP SWITCH (370 MM) 1 4 31512ZE2000 GROMMET, CORD 1 5 90684ZA0601 CLIP, HARNESS 1 6 90015883000 BOLT, FLANGE (6X28) 2 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 57
MUFFLER ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. MUFFLER ASSY. PAGE 58 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
MUFFLER ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 18310ZE2822 MUFFLER ( SILENT) 1 2 18320ZE2P50 PROTECTOR, RIGHT MUFFLER (SILENT) 1 3 18325ZE2P50 PROTECTOR, LEFT MUFFLER (SILENT) 1 4 18330ZE2000 PIPE, EXHAUST 1 5 18333ZE3800 GASKET, EXHAUST PIPE 1 6 18336ZE2000 FLANGE, BAFFLE 1 7 18381ZE2800 GASKET, MUFFLER 1 7 18381ZE2W10 GASKET, MUFFLER ARRESTER, (OPTION) 1 8 90050ZE3H00 SCREW, TAPPING 5X8 6 9 90055ZE1000 SCREW, TAPPING 4X6 1 10 9405008000 NUT, FLANGE 8MM 5 11 18355ZE2010 ARRESTER, SPARK, (OPTION) 1 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 59
HONDA GX240K1PMT2/GX240U1PMT2 ENG. PISTON ASSY. PISTON ASSY. PAGE 60 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
PISTON ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010ZE2014 RING SET, PISTON (STD.)... 1... S/N 4081304 AND BELOW 1 13010ZE2921 RING SET, PISTON (STD.)... 1... S/N 4081305 AND ABOVE 1 13010ZE2921 RING SET, PISTON (STD.) 1 1 13011ZE2014 RING SET, PISTON (0.25)... 1... S/N 4081304 AND BELOW 1 13011ZE2921 RING SET, PISTON (0.25)... 1... S/N 4081305 AND ABOVE 1 13011ZE2921 RING SET, PISTON (0.25) 1 1 13012ZE2014 RING SET, PISTON (0.50)... 1... S/N 4081304 AND BELOW 1 13012ZE2921 RING SET, PISTON (0.50)... 1... S/N 4081305 AND ABOVE 1 13012ZE2921 RING SET, PISTON (0.50) 1 1 13013ZE2014 RING SET, PISTON (0.75)... 1... S/N 4081304 AND BELOW 1 13013ZE2921 RING SET, PISTON (0.75)... 1... S/N 4081304 AND BELOW 1 13013ZE2921 RING SET, PISTON (0.75) 1 2 13101ZE2W00 PISTON (STD.) 1 2 13102ZE2W00 PISTON (OS 0.25) 1 2 13103ZE2W00 PISTON (OS 0.50) 1 2 13104ZE2W00 PISTON (0.75) 1 3 13111ZE2000 PIN, PISTON 1 4 13200ZE2000 ROD ASSY., CONNECTING (STANDARD)... 1... INCLUDES ITEMS W/# 4 13200ZE2010 ROD ASSY., CONNECTING (STANDARD)... 1... INCLUDES ITEMS W/# 4 13200ZE2305 ROD ASSY., CONNECTING (0.25) 1 5# 90001ZE8000 BOLT, CONNECTING ROD 2 6 90551ZE1000 CLIP, PISTON PIN 18 MM 2 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 61
HONDA GX240K1PMT2/GX240U1PMT2 ENG. RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 62 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK... 1... INCLUDES ITEMS W/# 1 28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK... 1... INCLUDES ITEMS W/% 2#% 28410ZE2W01ZB CASE, RECOIL STARTER *NH1* BLACK 1 3#% 28421ZE2W01 PULLEY, RECOIL STARTER 1 4#% 28422ZE2W01 RACHET, STARTER 2 5#% 28441ZE2W01 SPRING, FRICTION 1 6#% 28442ZE2W01 SPRING, STARTER RETURN 1 7#% 28443ZE2W01 SPRING, RATCHET 2 8#% 28444ZE2W01 RETAINER, SPRING 1 9 # 28469ZE2W01 GRIP. REINFORCEMENT... 1... S/N 3793540 AND BELOW 10#% 28461ZE2W02 GRIP, STARTER 1 11 # 28462ZE2W01 ROPE, RECOIL STARTER... 1... S/N 3793540 AND BELOW 11 # 28462ZE2W11 ROPE, RECOIL STARTER... 1... S/N 3793541 AND ABOVE 11 % 28462ZE2W11 ROPE, RECOIL STARTER 1 13#% 90004ZE2W01 SCREW, CENTER 1 14 90008ZE2003 BOLT, FLANGE 6X10 3 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 63
GASKET KIT ASSY. HONDA GX240K1PMT2/GX240U1PMT2 ENG. GASKET KIT ASSY. PAGE 64 QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07)
HONDA GX240K1PMT2/GX240U1PMT2 ENG. GASKET KIT ASSY. GASKET KIT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 061A1ZE2040 GASKET KIT, ENGINE... 1... S/N 4045100 AND ABOVE NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE QP-402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV. #0 (10/24/07) PAGE 65