CE--C-en-REV.04 2016.1 MEDIUM VOLTAGE
MEDIUM VOLTAGE APPLICATION CE- Metal Clad switchboards family are designed for use in public and industrial distribution system up to 40,5kV for the operation and protection of lines, generators, transformers, motors, capacitor banks. The switchboards are composed combining the various typical standard cubicles. TYPICAL USES Utilities and Power Plants Power Stations Generator switchgear Transformer stations Main and auxiliary switchboards Industry Metallurgy Pulp and Paper Cement Chemical Rolling mills Automotive Petrochemical Oil and gas STANDARD IEC 62271-200 International standard IEC 60-298 (replaced by IEC 62271-200) DPR 547 Italian accident prevention Standard IEC 60129 Earthing switches IEC 60694 High voltage switchgear IEC 62271-1 IEC 62271-100 Circuit breakers IEEE C37.013 Generator breakers IEEE C37.04 - C37.06 - C37.09 Circuit breakers UL / CSA field evaluation on request. These switchboards have performed all relevant type tests carried out by qualified laboratories. The company is qualified to supply standard ENEL type units. Marine applications Drilling platforms Off-shore oil rigs erries and ships Services Hospitals Infrastructures Data center Transports Airports Ports Railways 2 3
EATURES General Characteristics According to the international standard IEC 62271-200 the CE- switchboards are classified for loss of service continuity category as LSC2. The optional version CE-A is foreseen fully withstanding to internal arc fault: Internal arc classification (IAC) Accessibility type: Earthing Circuit-breaker: earthing of circuit-breaker is ensured on the whole isolating stroke by means of a sliding jaw type contact on the copper conductor which is directly connected with the earthing bus-bar. Components: all main components such as CTs, VTs, etc., are positively earthed. circuit-breakers, instrument transformers and terminals are readily accessible for inspection and maintenance purposes. Easy inspection and maintenance: through easy access to the equipment in the various compartments by hinged doors or removable bolted panels and through the isolation and withdrawal on truck of circuitbreakers, VT, fuses. insulating protections and coatings are available for live parts; easy access to low voltage apparatus and control wirings without any risk of accidental contact with medium voltage parts; set of mechanical and electromechanical interlocks; various signalling and control devices. A (restricted to authorized personnel only) (ront) Doors: are connected to the frame by a 25 mmq. cross section flexible braids. Easy installation and connection: the No fire risk: metal partitions of compartments and use of self-estinguishing insulating material prevent fires from spreading. L (Lateral) R ( Rear) Earthing bus-bar: the earthing bus-bar in copper with a normal 350 mmq. cross section runs along the length of the switchboard, thus ensuring maximum safety for personnel cubicles are factory assembled and tested before being shipped to site, therefore they only need to be secured to the floor, coupled together and connected to the external circuits. Normal Service Conditions: Maximum ambient temperature C +40 Minimum ambient temperature C -5 Mechanical characteristics Enclosure: Under normal operation the degree of protection is of IP 31 for metal enclosure and IP2X in the LV instrument compartment. The individual structures are made of die-bended galvanized sheet steel elements of no less than 2 mm thickness. The external coloured panels are realized with carbon steel painted with electrostatic epoxy powder, the standard and equipment. Access and limited overall dimensions: the overall dimensions are particularly restricted if compared with the high performances achieved for the insulation level, rated busbars current and short-circuit current. Optionally only front access could be required for installation and maintenance. Personnel safety ensured by: positive earthing on the entire switchboard structure earthing of circuit-breaker frame throughout racking-in or withdrawing operations; metal shutters automatically operated during circuit breaker truck movement; metal shutters automatically operated during VTs truck movement if foreseen Optional ; Height m a.s.l. 1000 Maximum relative humidity % 95 Standard routine factory tests: Visual inspection and check. Mechanical sequence operations. Wiring check. Electrical sequence operations. Insulation and Dielectric Tests. colour is light grey RAL 7035 smooth (all RAL scale colours Versatility and flexibility: any single line or specific colours can be realized on request). Standard diagram can be realized to meet the most various technical painting minimum thickness of 60 +/- 10 microns is requirements. Special and customized adaptation units guaranteed. allow easy extension of existing switchboards even supplied by other manifacturers or not yet in production. Structure: all structural parts are solidly fastened together by special screws ensuring a good electrical contact between Maximum service reliability: reinforced the connected parts. insulation of all live parts minimizes the occurrence of faults Nuts and bolts used to assemble structure and enclosure between phases or to earth. The various compartments of are galvanized and passivated with minimum thickness of each cubicle are fully segregated and can, besides, be simply 12 microns. and rapidly inspected. As a matter of fact, equipment such as 4 5
CONSTRUCTION SAETY INTERLOCKS A Instrument compartment All the low voltage equipment can be housed in the instrument compartment, which is usually placed above the circuit- (incoming, outgoing and bus tie). The drawer could be provided with auxiliary end switches for signalling the position of drawer, extracted / inserted Earthing switch Mechanical key lock to prevent the earthing switch closing if the circuit-breaker is in connected position breaker compartment Circuit-breaker compartment This compartment is designed to accommodate the circuitbreaker, contactor or link complete of its withdrawable truck and all mechanical parts required for the extraction. The device is provided with auxiliary switches for signalling the connected position and disconnected/test position. C eeder compartment The feeder compartment, accessible from the rear of the cubicle by removing the panel or by opening the eventual door. D usbar compartment G Earthing switch The unit can be equipped with Casagrande Elettrocostruzioni CE-SEZ earthing switch. The switch is activated with an high speed rotating snap, sized to conduct the rated short circuit making current when close to under load. The speed of the snap action closing operation is independent of controls. A manual switch operating lever is provided on the front of the switchbord. The device is provided with auxiliary switches for signalling the open and closed positions. H Gas exhaust duct (Optional) The gas exhaust duct, positioned on the top of the cubicles, collects and ejects outside the safety area the gas resulting by the eventual internal arc fault. On the circuit-breaker Mechanical lock to prevent the connection or disconnection of the circuit breaker when closed Mechanical key lock to prevent the circuit breaker connection when the earthing switch is in closed position. Mechanical lock to prevent the disconnection of auxiliary connector with circuit breaker in connected position if the door lock option is not present. Mechanical lock to prevent the manual opening of the shutters when the circuit breaker is removed from the compartment. The shutters can only be operated by the circuit breaker truck. Mechanical protection (IP20) form live parts even with door open is always maintained with circuit breaker in connected and disconnected position. This compartment contains the main bus-bars which are directly supported by the lower fixed isolating contacts of the circuit-breakers and isolator supports fixed on the structure. E Wiring duct for interconnections On the cubicle roof front side, a wiring duct is provided to hold the auxiliary connections between the various cubicles and towards the external installation. Voltage transformer compartment (VT compartment) This compartment can contain the VTs and related fuses, it can be provided in fixed or drawout version. The drawout compartment version, allows an easy replacement, with the switchboard out of service. The optional version of drawout compartment, is equipped with insulated bushing and shutter from feeder compartment and this, it allows the replacement of VTs and fuses in safety condition even with the switchboard in service. This compartment can be provided on all unit configuration 6 7
CE- VERSION UP TO 24 kv H H H E E E D D D A A A G G G C C Electrical Data Note * Internal arc withstanding in option ** Type tested D Rated voltage kv 12 17,5 24 Rated power frequency withstand voltage (1min) kv 28 38 50 Rated lightning impulse withstand voltage kv 75 95 125 Rated frequency Hz 50/60 50/60 50/60 Rated short-time withstand current (3 sec) ka 50 50 40 Rated voltage 12KV 17,5KV 24KV Depth (mm) 1625 1860 2000 Height (mm) 2325 2325 2325 Height (mm) - IAC 2780 2780 2780 Width (mm) 600 1000 700 1000 700 1000 Peak current ka 125 125 100 Internal arc withstand current IAC-ALR (1sec)* ka 50 50 40 Rated current up to (A) 630 4000 1600 4000 1600 2500 Rated current max. A 3150 3150 2500 Rated current with forced ventilation ** max. A 4000 4000 4000 Rated current with two breakers in parallel ** max. A 5000 5000 4000 Dimensions could be affected by specific equipment and configuration. 8 9
CE-P VERSION UP TO 24 kv EXAMPLE O CONIGURATION H E CE- P METAL ENCLOSED SWITCHOARD CE- P METAL CLAD SWITCHOARD A D G C Electrical Data Rated voltage 12 kv 17,5 kv 24 kv Depth (mm) 1450 1450 1450 Depth (mm) IAC 1600 1600 1600 Height (mm) IAC > to 25 ka 2628 2628 2628 Height (mm) IAC up to 25 ka 2329 2329 2329 Width (mm) 600 1000 800 1000 800 1000 Rated current up to (A) 630 2500 1600 2500 1600 2500* TYPICAL SECTIONS TYPICAL SECTIONS Note * With main us ar 1600A Dimensions could be affected by specific equipment and configuration. 10 11
CE-36 VERSION UP TO 36 kv / 40,5 kv H H H E E E A A A D D D H C C C G G G D W Electrical Data Note * Internal arc withstanding in option ** Type tested Rated voltage kv 36 40,5 Rated power frequency withstand voltage (1min) kv 70 85 Rated lightning impulse withstand voltage kv 170 185 Rated frequency Hz 50/60 50/60 Rated short-time withstand current (3 sec) ka 31,5 31,5 Peak current ka 80 80 Internal arc withstand current IAC-ALR (1sec)* ka 31,5 31,5 Dimensions Width (mm) 1000-1200 Height 2475-2550 Height (mm) - IAC 2925 Depth (mm) 2550-3000 Dimensions could be affected by specific equipment and configuration. Rated current max. A 2500 2500 Rated current with forced ventilation ** max. A 3150 3150 Rated current with two breakers in parallel ** max. A 4000 4000 12 13
VERSIONS AND CONIGURATIONS TYPICAL UNITS Special Versions Environment or special environments and temperature or indoor use with protection degree up to IP54 Type CE-O for outdoor use in metal box up to protection degree IP66 or NEMA 4 Connection Incoming/outgoing by cables form the TOP Incoming/outgoing by bus duct form the TOP Options and accessories Available Locks Key locks permitting the key to be released with Circuit reaker locked in open positions Key locks permitting the key to be released with Circuit reaker locked in disconnected position Key locks permitting the key to be released with circuit breaker door closed Key lock permitting the key to be released with earthing switch closed and locked in closed position Key lock permitting the key to be released with earthing switch open and locked in open position Electromechanical lock to prevent closing of earthing switch Mechanical lock to allow door opening only if circuit breaker is in disconnected position and the shutters closed Padlock facility on circuit breaker shutters in closed position Padlock facility to prevent circuit breaker connecting or disconnecting movement Padlock facility to prevent opening or closing of earthing switch Padlock facility on circuit breaker door Mechanical lock to allow rear connection door opening only with earthing switch in close position Command Motorized command for draw-out / draw-in circuit breaker trolley for SWG up to 24 kv Motorized command for earthing switch for SWG up to 24 kv Accessories Light or pressure device to limit internal arc fault duration Circuit breaker trolley for handling when removed from the compartment Contactor trolley for handling when removed from the compartment Handle for circuit breaker / contactor connecting or disconnecting movement Handle for earthng switch command Optional Earthing Earthing Earthing Type CE-O for outdoor installation, with metal enclosure and protection degree up to IP66 / NEMA 4 14 15
Headquarters and actory: via G. Rossini, 24 37060 Castel d Azzano (Verona) Italy Tel. +39 045 8546511 ax +39 045 8520214 E-mail: info@casagrande.vr.it Production ranch: Contrada Piana Z.I. 86019 Vinchiaturo (Campobasso) Italy Tel. +39 0874 340225 ax +39 0874 340227 www.casagrande.vr.it