FIRE PUMPS FM EX2 APPROVED www.pumpsgp.com
General Pumps SL., was established more than 2 years ago Valencia, Spa. We are a major manufacturer Spa of a wide variety of water pumps for various applications. We have two factories Spa with the total space of more than 200 Sq. M. Today we have one of the most comprehensive ranges of pumps for Fire, HVAC, Water Treatment and Plumbg Industry. The product le ranges from small domestic pumps to large Industrial application pumps. The pumps can be offered various Metallurgies such as Cast Iron, Staless Steel, Bronze, etc. We have our product distribution channels North and South America, Europe, Middle East and Far East. More than % of our sales revenue is generated through exports across the world. We have a comprehensive range of Fire Pumps which are UL Listed and FM Approved. The Quality Management System at our manufacturg facility is certified to the latest International Standard of ISO 00. We believe providg our customers with a complete solution for all their Fire Pumpg needs. Our Engeers can assist you makg the right choice of product for your Fire Pumpg Application. Contents Horizontal split case fire pumps UL listed, FM Approved End Fire Pumps UL listed, FM Approved Pumps 0 2
Horizontal Split Case Fire Pumps FM EX2 APPROVED Introduction General Pumps offers FGHC series stateoftheart fire pumps with diesel enge or electric motor driven, horizontal split case pump. These pumps are typically used firefightg applications for supplyg water to fire hose reels, fire hydrants or sprkler systems. Pumps have a discharge range from 0 to 20 USgpm and the head range from.2 to bar. These fire pumps meet or exceed the requirements of NFPA20. Installations of these pumps would ensure the safety of human life, buildgs, and expensive equipments and plants. FGHC fire pumpset shall be used only where a positive suction is provided as specified NFPA20. There fire pumps typically consist of the followg equipments: Horizontal Split Case pump. Electric motor or Diesel Enge Coolg system for Diesel Enge Fuel system for Diesel Enge Battery for Diesel Enge electric start Exhaust system for Diesel Enge Diesel Enge / Electric Motor Fire pump controller and pressure gauges Air relief valve Casg Relief Valve for Motor Fire Pump Base frame All above equipments except fuel supply tank and fire pump controller are mounted on a common base frame. General Pumps can also supply Packaged fire pumpg system with all required accessories ready for site stallation.
Applications The FGHC fire pumps are used firefightg applications for supplyg water to fire hose reels, fire hydrants or sprkler systems areas which are prone to the hazards of fire. The typical applications are as follow: Commercial complexes and high rise buildgs Petrochemical dustries and Gas plants Oil and Gas onshore &offshore platforms Oil termals Airports and ports Jetties Mare applications Power stations and transformer stations Chemical dustries Manufacturg plants Firework dustries Warehouses/godowns. Features & benefits FGHC fire pumps offers all features & benefits as mentioned our GHC standard pump series data booklet. Followg are the additional features & benefits offered by these pumps : Stateoftheart design fire pumpg system. UL listed/fm approved/nfpa20 design Diesel enge as well as electric motor driven pump Rugged construction Liberal water passages Automatic air relief valve Efficient operation Lower itial cost Reduced stallation time and cost Simplified pipg design Suitable for space savg stallation systems and retrofit applications Easy access to all workg parts Ease of matenance Sgle source unit responsibility.
General Pump Features 2 Impeller & Casg Mimal axial thrust due to doubleentry impeller. Impeller is dynamically balanced to grade G. balance quality accordance to ISO 0. Impeller & Casg are designed usg state of art CFD tools to ensure optimal performance. Bearg Heavy duty and grease lubricated antifriction beargs for long service life. Open gland, enough space for service activities. 2 Shaft Heavy duty staless steel shaft completely sealed and dry for zero corrosion. Short and rigid with negligible vibrations. Replaceable shaft protectg sleeves. No threads exposed to pump medium, long operatg life and no corrosion. Adjustmentfree assembly. Seal Asbestos free, soft packed stuffg boxes. Casg Inle axially split design which permits removal of the complete Impeller Shaft Assembly without removg the pipes & motor. Short distance between beargs. Leaktight due to compact jot flange with long Prestessed bolts. Counterrotation possible with similar parts. Easy mountg selfaligng upper casg. Flange drilled as per ANSI B. class 20. Smooth surface side & CED coated for superior corrosion protection. Replaceable wear rg protect the casg and the impeller runng clearances. Heavy duty casg design for high workg pressure.
Dimensions k k2 a f l DNs DNd v h h2 w u n n n2 n s Ø/2 h m m2 m m e d t DNs DNd k k2 v n n2 n a f h h2 h s w m m2 m d l e u t FGHC 20020 2 00 0 20 0 20 0 00 2 02 20 2 22 22 20 20 2 0, FGHC 02 0 2 0 00 00 0 0 2 2 22 0 0 20 02 0 Flange Dimensions ØD ØB ØC ØA ANSI 20 Flange Dimensions ØA ØB ØC ØD x Nos. of holes ØA ØB ØC ØD x Nos. of holes FGHC 20020 20 2 2 Ø/ x 2 200 Ø/ x FGHC 02 20 20 2 Ø/ x 2 20 2 2 Ø/ x
Exploded View 2 2 2 2 Part no. Part name 2 0 Split casg Impeller Bearg housg Back cover Shaft Wear rg Gland Internal bearg cover External bearg cover External bearg cover(drive) 22 2 2 2 2 Part no. Part name 2 20 R.H. Sleeve L.H. Sleeve Shaft sleeve Shaft sleeve Stud Key Lantern rg Water thrower Dra plug 'O rg 2 2 2 20 0 Part no. Part name 2 22 2 2 2 2 2 2 2 0 Cap screw with sprg washer Cap screw Cap screw Ball bearg 'O' rg Graphite packg Hex nut Key Grease nipple Dowel p 0 Part no. Part name 2 Hose pipe Automatic Air Release Valve
Approved Fire Pump s with Ratg Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) FGHC 20020... Sr. No. Pump RATED CAPACITY 00 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) FGHC 20020..0. 2 FGHC 02 2. 2. Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) FGHC 20020 0.. 2..0 2 FGHC 02 22.. 222.. Sr. No. Pump RATED CAPACITY 000 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) FGHC 02 220.. 220.. Sr. No. Pump RATED CAPACITY 20 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) FGHC 02 220.. 20.20
End Fire Pumps EX2 Introduction General Pumps offers series stateoftheart fire pumps with diesel enge or electric motor driven, sglestage End pump. These pumps are typically used firefightg applications for supplyg water to fire hose reels, fire hydrants or sprkler systems. Pumps have a discharge range from 0 to 000 USgpm and the head range from.2 to. bar. These fire pumps meet or exceed the requirements of NFPA20. Installations of these pumps would ensure the safety of human life, buildgs, and expensive equipments and plants. fire pumpset shall be used only where a positive suction is provided as specified NFPA20. There fire pumps typically consists of the followg equipments: SgleStage End pump Electric motor or Diesel Enge Coolg system for Diesel Enge Fuel system for Diesel Enge Battery for Diesel Enge electric start Exhaust system for Diesel Enge Diesel Enge / Electric Motor Fire pump controller and pressure gauges Casg Relief Valve for Motor Fire pump Base frame All above equipments except fuel supply tank and fire pump controller are mounted on a common base frame. General Pumps can also supply packaged fire pumpg system with all required accessories ready for site stallation. 0
Applications The fire pumpsets are used small capacity, diesel enge or motor driven firefightg applications for supplyg water to fire hose reels, fire hydrants or sprkler systems areas which are prone to the hazards of fire. The typical applications are as follow: Commercial complexes & high rise buildgs Petrochemical dustries and Gas plants Airports and ports Jetties Mare applications Power stations and transformer stations Chemical dustries Manufacturg plants Firework dustries Warehouses / godowns Features & benefits fire pumpset offers all the features & benefits as mentioned our GBS standard pump series data booklet. Followg are the additional features & benefits offered by these pumpsets: Stateoftheart design fire pumpg system. NFPA20 design Compact diesel enge driven pump package Rugged construction More economical than Horizontal Split Case diesel fire pump packages Back pullout design which simplifies spection and matenance without disturbg pipe work The pump impellers are dynamically balanced to grade. of ISO 0 Efficient operation Lower itial cost Reduced stallation time and cost Easy access to all workg parts Ease of matenance Sgle source unit responsibility.
2 Impeller & Casg Impeller is dynamically balanced to grade G. balance quality accordance to ISO 0. Impeller & Casg are designed usg state of art CFD tools to ensure optimal performance. Bearg Heavy duty and permanently grease lubricated antifriction beargs for long service life. Open gland, enough space for service activities. 2 Shaft Heavy duty staless steel shaft completely sealed and dry for zero corrosion. Short and rigid with negligible vibrations. Replaceable shaft protectg sleeves. No threads exposed to pump medium, long operatg life and no corrosion. Adjustmentfree assembly. Seal Asbestos free, soft packed stuffg boxes. Casg End backpullout design permits matenance of the pump without removg the pipes. Rugged Ball Beargs on Drive as well as Non Drive end. Flange drilled as per ANSI B. class 20. Smooth surface side & CED coated for superior corrosion protection. Replaceable wear rg protect the casg and the impeller runng clearances. Heavy duty casg design for high workg pressure. 2
Dimensions C DNd A u l d C w f x b s 20 0 C.T.C. 0 h2 DNs h t n2 n B a d m2 m. DNs DNd a b d.k f h h2 l m m2 n n2 s t u w x A B C 020 0 00 2 0 0 22 0 2 20 20 2 20 00 Ø/" Ø/2" Ø/" 020 0 00 0 2 2 200 20 0 0 20 0 20 2 0 0 Ø/" Ø/2" Ø/" 20020 2 00 0 0 2 2 22 20 0 0 20 00 2 0 0 Ø/" Ø/2" Ø/" 200 2 00 0 0 0 20 0 0 20 00. 0 Ø/" Ø/2" Ø/" 02 0 2 0 00 0 20 0 200 0 00 00 22. 0 Ø/" Ø/2" Ø/" Flange Dimensions ØD ØB ØC ØA ANSI 20 Flange Dimensions ØA ØB ØC ØD x Nos. of holes ØA ØB ØC ØD x Nos. of holes 020 0 2 Ø/ x Ø/ x 020 20 Ø/ x 0 2 Ø/ x 20020 20 2 2 Ø/ x 2 200 Ø/ x 200 20 2 2 Ø/ x 2 200 Ø/ x 02 20 20 2 Ø/ x 2 20 2 2 Ø/ x
Exploded View 0 2 Part no. Part name 2 0 Casg Impeller Ball Bearg Plug Hex Nut O Rg Plug Key Plug Hex Bolt 2 Part no. Part name 2 20 Impeller Washer Stud Back Cover Shaft Sleeve Gland Cover Bearg Bracket Bearg Cover (NDE) Lentern Rg Foot Stud 2 2 2 2 20 2 2 Part no. Part name 2 22 2 2 2 2 2 2 2 0 Hex Nut Key Cap Screw Hex Bolt Hex Bolt Gland Shaft Graphite Packg Water Thrower Lockg Washer 2 2 22 2 Part no. Part name 2 Rg Nut Vseal Wear Rg Bearg Cover (DE) 0 2 2
Approved Fire Pump s with Ratg Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 020 0.. 2.. 2 020..2 2. Sr. No. Pump RATED CAPACITY 00 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 020 2.. 2.. 2 020..2 2. Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 020.2.0 2. Sr. No. Pump RATED CAPACITY 200 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 020..0 2. Sr. No. Pump RATED CAPACITY 20 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 020..2 2. Sr. No. Pump RATED CAPACITY 00 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 20020 2..0
Approved Fire Pump s with Ratg Sr. No. Pump RATED CAPACITY 00 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 20020..0 2 200 2220..2 02 2..2 Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 20020 2..0 2 200 220..2 02 02..2 Sr. No. Pump RATED CAPACITY 00 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 20020 0.2. 2 200 2020.2.2 02 02..2 Sr. No. Pump RATED CAPACITY 0 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 20020 2.2. 2 200 20.. 02 00..
Approved Fire Pump s with Ratg Sr. No. Pump RATED CAPACITY 000 US GPM UL Listed FM Approved Speed (rpm) Inlet Dia. Outlet Dia. Stage(s) 02 0.2.
Horizontal Split Case Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM 22. GCR 0 HP HP 2HP 22. GCR 0 0 HP HP HP 0 (0) (.) FGHC 20020 22. GCR 0 0 HP HP HP 22. GCR 2 0 HP HP HP 22. GCR HP HP HP 2 GCR 0 HP HP 2HP 2 GCR 0 0 HP HP HP 00 (2) (.) FGHC 20020 2 GCR 2 0 HP HP HP 2 GCR HP HP HP 2 GCR HP HP HP 2 GCR 00 HP HP HP 0 22. GCR 00 2 HP HP.HP 2 GCR 02 2 HP HP.HP 00 (2) 2 (.) FGHC 02 2 2 GCR 0 0 HP HP.HP 2 GCR 0 0 HP HP.HP 22. GCR 0 200 HP 2HP.HP. 2 GCR 0 200 HP 2HP.HP
Horizontal Split Case Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. GCR 0 0 HP HP HP. GCR 0 0 HP HP HP 0(2) 0 (..) FGHC 20020. GCR 0 HP HP HP. GCR 00 00 HP HP.HP.. GCR 02 00 HP HP.HP. GCR 02 2 HP HP.HP 0. GCR 02 2 HP HP.HP. GCR 0 0 HP HP.HP 0(2) 22 (..) FGHC 02 2. GCR 0 200 HP 2HP.HP. GCR 0 200 HP 2HP.HP. GCR 0 200 HP 2HP.HP.. GCR 0 200 HP 2HP 0 HP 0 GCR 0 HP HP 0 HP 0 0 GCR 0 HP HP 0 HP 220 000() (..) FGHC 02 2 0 0 GCR GCR 0 200 HP 200 HP 2HP 2HP 0 HP HP 0 GCR 2 200 HP 2HP HP 0 GCR 2 20 HP 2HP HP
Horizontal Split Case Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM 0 GCR 0 HP HP 0 HP 0 0 GCR 200 HP 2HP 0 HP 220 20(2) (..) FGHC 02 0 GCR 200 HP 2HP 0 HP 2 0 GCR 0 200 HP 2HP HP 0 GCR 2 20 HP 2HP HP 20
End Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. 2.0 GCR s HP HP 0. HP 0() 0 (..) 020 2.0 2.0 GCR s GCR s HP HP HP HP 0. HP 0. HP. 2.0 GCR s HP 20 HP 0. HP (..2) 020.2 2.0 2.0 GCR s GCR s HP 20HP HP 0 HP 0. HP 0. HP..00 GCR 2 HP HP HP 00() 2 (..) 020.00.00 GCR GCR HP 20 HP 20 HP 20 HP HP HP..00 GCR 20 HP 0 HP. HP (..2) 020.2.00.00 GCR GCR HP 2 HP HP 0 HP 0. HP. HP.0 GCR HP 20 HP HP.0 GCR 20 HP 0 HP HP 0() (.2.0) 020.0 GCR 2 2 HP 0 HP. HP.0 GCR 2 0HP 0 HP 2 HP..0 GCR 2 0HP HP 2 HP 2
End Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. 0.00 GCR 20 HP 20 HP. HP 0.00 GCR 20 HP 0 HP. HP 200 () (..0) 020 0.00 0.00 GCR GCR 2 HP 0 HP 0 HP 0 HP. HP. HP 0.00 GCR 0 HP HP 2 HP. 0.00 GCR 0 HP HP 2 HP. 2.0 GCR 2 20 HP 0 HP. HP 2.0 GCR 2 HP 0 HP. HP 20() (..2) 020 2.0 GCR 0 HP 0 HP. HP 2.0 GCR 0 HP HP 2 HP 2.0 GCR 0 HP HP 2 HP..00 GCR 0 HP HP 2 HP 00() 2 (..0) 20020.00.00 GCR GCR 0 0 HP 0 HP HP HP 2 HP HP.00 GCR 2 0 HP HP HP 22
End Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. 20.00 GCR 0 0 HP HP HP (..0) 20020 20.00 20.00 GCR 0 GCR 2 0 HP 0 HP HP HP HP HP 20.00 GCR 2 HP HP HP 00() 0 20.00 GCR HP HP HP 20.00 GCR 00 HP HP HP 2220 (..2) 200 2 20.00 GCR 00 HP HP HP 20.00 GCR 00 HP HP. HP 20.00 GCR 00 HP HP. HP. 22.0 GCR 0 0 HP HP HP 2 (..0) 20020 22.0 22.0 GCR 0 GCR 2 0 HP 0 HP HP HP HP HP 22.0 GCR HP HP HP 0(0) 0 22.0 GCR HP HP HP 22.0 GCR 00 HP HP HP 220 (..2) 200 2 22.0 GCR 00 HP HP. HP 22.0 GCR 00 HP HP. HP 22.0 GCR 22 2 HP HP. HP 2
End Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. 2.00 GCR 0 0 HP HP HP 0 (.2.) 20020 2.00 2.00 GCR 2 GCR 0 HP 0 HP HP HP HP HP. 2.00 GCR HP HP HP 00(2) 0 22.00 GCR 00 00 HP HP. HP 2.00 GCR 02 00 HP HP. HP 2020 (.2.2) 200 2 2.00 GCR 0 00 HP HP. HP 2.00 GCR 0 2 HP HP. HP 22.00 GCR 0 2 HP HP. HP.0 GCR 0 0 HP HP HP 2 (.2.) 20020.0.0 GCR 0 GCR 00 HP 00 HP HP HP HP. HP..0 GCR 00 00 HP HP. HP.0 GCR 02 00 HP HP. HP 0(2) 0.0 GCR 02 00 HP HP. HP 20 (..) 200 2.0.0 GCR 0 GCR 0 2 HP 2 HP HP HP. HP. HP.0 GCR 0 0 HP HP. HP..0 GCR 0 0 HP HP. HP 2
End Quick Selection guide Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump Electric Motor RPM Diesel Enge 000 RPM Pump RPM. 0.00 GCR 00 HP HP. HP 0.00 GCR 2 HP HP. HP 0.00 GCR 2 HP HP 0 HP 000() 0 (. 2.) 02 0 0.00 GCR 0 HP HP 0 HP 0.00 GCR 200 HP 2 HP 0 HP 2 0.00 GCR 0 200 HP 2 HP HP 2. 0.00 GCR 2 200HP 2 HP HP 2
Pump Introduction Pump are small, motor driven pumps used conjunction with ma fire pumps to compensate for mor leaks the fire protection system and automatically mata standby pressure. This reduces wear on the ma pump and controller caused by unnecessary, frequent operation. Pump controllers are available for acrossthele startg. Occasionally a Fire Pump system, water leakage will occur at flanged or threaded pipe connections, valve stems, stuffg boxes, etc. This normal loss of water will lower the system pressure gradually until the ma Fire pump is required to start. To mimize wear on the Fire Pump resultg from unnecessary operation, a Pump is recommended for the system. In a Pump system a small pump, motor and Controller / pressure switch unit is stalled the pipg system. When the water pressure drops below the preset level, the pressure switch energizes a starter which activates the Pump. Correct water pressure is therefore mataed at all times. An optional mimum run timer will prevent the Pump from beg started too frequently. This timer will ensure operation for a mimum of 2 mutes. If a fire should start, the pressure will contue to drop and the ma Fire Pump wil start. Automatic controllers also clude a "Handoff Automatic" selector switch for manual operation. 2
Pumps Summary Table for Horizontal Split Case Fire Pumps Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump HP RPM 22. GCR 2 22. GCR 0 0 (0) (.) FGHC 20020 22. GCR 0 22. GCR 2 22. GCR 2 GCR 2 2 GCR 0 00 () (.) FGHC 20020 2 GCR 2 2 GCR 2 GCR 2 GCR 0 22. GCR 00. 2 GCR 02. 00 () 2 (.) FGHC 02 2 2 GCR 0. 2 GCR 0. 22. GCR 0.. 2 GCR 0. 2
Pumps Summary Table for Horizontal Split Case Fire Pumps Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump HP RPM. GCR 0. GCR 0 0(2) 0 (..) FGHC 20020. GCR 0. GCR 00.. GCR 02.. GCR 02. 0. GCR 02.. GCR 0. 0(2) 22 (..) FGHC 02 2. GCR 0.. GCR 0.. GCR 0... GCR 0 0 0 GCR 0 0 0 GCR 0 0 GCR 0 000() 220 (..) FGHC 02 2 0 GCR 0 0 GCR 2 0 GCR 2 2
Pumps Summary Table for Horizontal Split Case Fire Pumps Capacity GPM / (LPM) PSI(Bar) Electric & Diesel Enge Pump Bar Flow USgpm Pump HP RPM 0 GCR 0 0 0 GCR 0 20(2) 220 (..) FGHC 02 0 GCR 0 2 0 GCR 0 0 GCR 2 2
Notas Notes Notes
Notas Notes Notes
00.00.0.0, S.L. Pol. Ind. El Oliveral (U.E., Nave n ) Calle W Ribarroja del Turia Valencia Spa Tel. : + 200 / Fax :+ 02 Email: fo@pumpsgp.com www.pumpsgp.com