Work Stations & Benches Aluminium Profile - Safety Fencing - Belt Conveyors Machine Guarding - Machinery Frames
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CONFIGURE YOUR STATION 40x40 Aluminium Profile Frame 20mm Laminate Worktop Work Station Base Frames: Stand Alone Benches: 1200mm x 800mm 1500mm x 800mm 1800mm x 800mm 2400mm x 800mm Heights: 750mm +/-25mm (sitting bench) 950mm +/-25mm (standing bench) CONFIGURE YOUR STATION Step 1: Select a Base Frame Size Step 2: Select Height of Bench From Floor Step 3: Select Accessories (full details page 6) to Customise the Workstation to Your Requirements 4 ACCESSORIES 5 12 1. Storage Shelf 2. Wheel Castors 3. Floor Anchor Bracket 4. Overhead Work Light 5. LCD Monitor Arm 6. Belt Conveyor 7. Adjustable Foot Rest 8. Power & Data Points 9. Small Parts Bins 10. Large Parts Bins 11. Modesty Panel 12. Back Panel 7 9/10 1 8 6 11 3 www.aluminiumprofile.com.au 3 2
CONVEYOR OPTIONS BENCHES WITH DIFFERENT TYPES OF INTEGRATED CONVEYORS Integrated Conveyor Types: Belt Conveyor Gravity Roller Powered Roller Conveyor Plastic Slat Chain Conveyor Belt Conveyor Options Application Best for light weight products or where there is restricted height for installation *Motor/gearbox located away from working area - Providing a safe working environment. Technical Data: Belt speed: Motor Rating: 2m/min to 40m/min 0.12 kw to 0.37 kw RPM: 14.5 min -1 to 401 min -1 Available Lengths: 350mm to 6000mm Available Widths: Max Belt Load: 100mm to 600mm 30kg/m Belt Types Available: Rough top belt Flat top belt Food approved belts Cleated belts Special belt (for custom applications) www.aluminiumprofile.com.au 4
ASSEMBLY SYSTEMS WORKFLOW SYSTEMS Combined workstations with integrated conveying systems allow for economical and efficient assembly of your products. Systems can include: Takt Time controlled conveyor indexing Part replenishment systems Integrated air and power for tools Touch screens for operator instructions Pick by number system Complete computerised Manufacturing Execution System (MES) Software ASSEMBLY TASKS LIGHT PRODUCTS FRAGILE ITEMS EMPTY BOTTLES MULTI-PURPOSE FULL BOTTLES CARTONS/BOXES/ PACKAGED GOODS PHARMACEUTICALS 5
WORKSTATION ACCESSORIES STANDARD ACCESSORIES Under Bench Options: (1) (1) Parts Trolleys/Bins (5) (2) Power Isolation Switch (7) (3) Modesty Panel (4) Wheel-out Trolley (4) (5) Foot Rest (2) (6) Castors (8) (7) Adjustable Screw Feet (6) (3) (8) Support Bracket (10) (11) Back Board Options: (9) (9) Shelves (10) Small Bins (11) Large Bins (12) Monitor Arm (13) (13) Power and Data Points (14) Ducted Skirting (14) (12) (18) Overhead Options (15) (15) Lighting (16) Compressed Airlines (17) Suspended Air Tools (16) (18) Linear Slide Rails (19) (17) (19) Spring Balanced Tools Other accessories are available on request, including customised sizes and/or designs www.aluminiumprofile.com.au 6
ERGONOMIC CHECKLIST WORKSTATION GOOD DESIGN CHECKLIST 1. Correct Work Height An operator s arms should be below shoulder level Precise tasks: Light assembly: Heavy work: 50mm below elbow 50-100mm below elbow 100-200mm below elbow 2. Properly Adjust Work Equipment to the Task Adjust the workstation: Seat height & angle; footrest height & angle Adjust the work piece and parts containers: Work piece and parts containers in optimal positions (refer to points 3 and 4) 3. Work Piece & Parts Container Layout Optimise container layout to reduce wasted motion and speed up throughput Heavy and/or most used parts should be placed in the closest containers Optimal container layout is within a 400mm radius, as measured from each shoulder 4. Working Area Maximum grab area: 540mm radius, measured 160mm to the left and right from the centreline and front edge of the work top Optimum grab area: 280mm radius, measured 160mm to the left and right from the centreline and front edge of the work top 5. Consider Fields of Vision Operators should view the work piece without turning head or eyes A 15 deg. view angle requires no head or eye movement to grab parts A 35 deg. view angle requires only eye movement to grab parts Viewing distance to a Monitor should be between 350mm and 750mm 6. Match Light Intensity to the Work Task Standard assembly tasks: Complex tasks (e.g. electrical assembly): Delicate and/or critical work: 500 750 lux 1000 1500 lux 1500 2000 lux 7. No Work Above the Heart Keep all work below the heart to enhance blood circulation Reduce static holding during assembly as it increases muscle fatigue 7
A L U M I N I U M P R O F I L E W O R K S T A T I O N S & B E N C H E S L I N E A R G U I D E S C O N V E Y O R S M A C H I N E G U A R D S & F E N C I N G M A C H I N E R Y F R A M E S D I S P L A Y U N I T S C L E A N R O O M S H I G H A L T I T U D E E N V I R O N M E N T S E X H I B I T I O N S T A N D S D E S I G N C O N S U L T A N C Y D E V E L O P M E N T & P R O T O T Y P I N G Web: Email: Address: www.aluminiumprofile.com.au sales@aluminiumprofile.com.au 25 Harley Crescent Condell Park NSW 2200 AUSTRALIA Telephone: +61 2 9707 5000 (Main) +61 0 408 758 636 (QLD) +61 2 9707 5899 (Sales) +61 2 9707 5867 (Sales) Fax: +61 2 9708 3564 A company owned and operated by Australis Engineering Pty Ltd 8