More time on the road Illustrated s List FS-406A November 202
Contents How To Use The Illustrated s List... 3 CASE... 4 COUNTERSHAFT ASSY... 8 INPUT SHAFT... 0 KITS & ASSEMBLIES... LEVER ASSY... 3 MAINSHAFT ASSY... MISCELLANEOUS... 7 REMOTE CONTROL... 8 REVERSE IDLER GEAR ASSY... 20 SHIFT BAR HOUSING... 22 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: CASE Mechanical ** ** Rear Bearing Cover Options Magnetic "Threaded" Magnetic "Push In" 8 6 4 4 24 23 Single Pick-Up (2-Pin) 47 7 6 Dual Pick-Up (4-Pin) 49 37 38 34 33 4 3 36 32 30 3 2 0 2 44 8 4 2 27 8 7 6 7 0 9 60 6 2 6 * *Used w/push Type (Fork) Clutch Housing ** OEM Supplied 0084-8-99 CASE Item A-20 CLUTCH HSG ASSY 2646 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-63 CLUTCH HSG ASSY 23723 #2 PULL-IRON, W/90 DEG FITTINGS A-634 CLUTCH HSG ASSY 23726,336236,336237,A - 632,A - 77 #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 4
Item A-7 CLUTCH HSG ASSY 430048 #2 ALUMINUM, BELOW CENTER LINE PUSH TYPE A-878 CLUTCH HSG ASSY 4300744 #2 PULL-ALUMINUM A-6228 CLUTCH HSG ASSY 23723 #2 PULL-IRON, W/4 DEG FITTINGS A-74 CLUTCH HSG ASSY 33624 #2 ALUMINUM, PUSH TYPE (FORK) 2 S-292 CASE ASSY 336276,43028,4304643,43077 3 430030 FITTING-4 DEGREE H 2 3 4872 FITTING-90 DEGREE 2H 2 4 20398 PTO COVER 2 28 BUSHING 4 A-63,A-634,A- 7,A-878,A-6228 8677 BUSHING 2 USE W/A-20 CLUTCH HSG ASSY A-20 6 23963 CAPSCREW 2 3/8"-6X/8" 7 23380 COVER 206466 A-20,A-63,A- 634,A-7,A- 878,A-74 8 33679 PLUG K-3423 0 X-8L-408 SCREW & WASHER ASSY 2 X-8-0 CAPSCREW C036 4 /8"-X2-/4" 2 X-3-000 LOCKWASHER 4 /8" 3369 GASKET K-7028 6 2893 FRONT BRG COVER- PUSH 6 2982 FRONT BRG COVER- PUSH 6 33633 FRONT BRG COVER- PUSH 6 430060 FRONT BRG COVER- PUSH 6 4300887 FRONT BRG COVER- PUSH 6 4300888 FRONT BRG COVER- PULL 6 43044 FRONT BRG COVER- PULL USE 4300798 OIL SEAL USE 4300798 OIL SEAL USE 4300798 OIL SEAL USE 4300204 OIL SEAL USE 4300204 OIL SEAL USE 43002 OR 4300204 OIL SEAL USE 43002 OIL SEAL 6 430236 FRONT BRG COVER- USE 43002 OR 4300204 OIL
Item PULL SEAL 7 43002 OIL SEAL 33623 SHAFT.873, WIDTH.37, OD 2.68 K-3423 7 4300204 OIL SEAL 23394 SHAFT.873, WIDTH.37 7 4300798 OIL SEAL 23393 SHAFT.62, WIDTH.37 8 23964 SCREW 6 /6-8X.8 2 3368 SHIM.004 QUANTITY AS REQUIRED K-283 2 33682 SHIM.007 QUANTITY AS REQUIRED K-283 2 33683 SHIM.00 QUANTITY AS REQUIRED K-283 2 33684 SHIM.020 QUANTITY AS REQUIRED K-283 2 4300977 SHIM.040 23 X-2-207 PIPE PLUG X2 202 X2 206 3/4" MAGNETIC 24 X-2-20 PIPE PLUG X2 206 27 430607 C/S REAR BRG COVER 30 33660 SPEEDO ROTOR 6 TEETH 30 336283 SPEEDO DRIVE GEAR 6 TEETH 30 4300003 SPEEDO ROTOR 6 TEETH 30 86302 SPEEDO DRIVE GEAR TEETH 30 8630 NO LONGER AVAILABLE 6 TEETH 32 33662 SHIM.004 QUANTITY AS REQUIRED K-283 32 33663 SHIM.007 QUANTITY AS REQUIRED K-283 32 33664 SHIM.00 QUANTITY AS REQUIRED K-283 32 3366 SHIM.020 QUANTITY AS REQUIRED K-283 32 4300978 SHIM.040 33 290 NO LONGER AVAILABLE USE 43009 OIL SEAL 33 2947 REAR BRG COVER USE 43009 OIL SEAL 33 22020 REAR BRG COVER USE 43009 OIL SEAL 33 336278 REAR BRG COVER USE 43009 OIL SEAL 33 K-7044 REAR BRG COVER KIT 4302620 USE 43009 OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 33 K-704 REAR BRG COVER KIT 430262 USE 43009 OIL SEAL NOTE: PUSH-IN TYPE SPEEDO SENSOR 33 S-703 REAR BRG COVER ASSY 23248,430987 USE 43009 OIL SEAL NOTE: SENSOR SEAL REQUIRED 33 S-7036 REAR BRG COVER ASSY 2979,430200 USE 43009 OIL SEAL NOTE: 6
Item SENSOR SEAL REQUIRED 33 S-7037 REAR BRG COVER ASSY 3367,4302029 USE 43009 OIL SEAL NOTE: SENSOR SEAL REQUIRED 33 S-7038 REAR BRG COVER ASSY 4300746,430200 USE 43009 OIL SEAL NOTE: SENSOR SEAL REQUIRED 34 43009 OIL SEAL SHAFT 2.73, WIDTH. K-3423 36 K-34 NUT KIT 2937,430920,4304690 37 239436 WASHER 4 /2" 38 86D8 NUT 86D08 4 /2"-20 44 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 4 33622 SLEEVE 4 8647 SLEEVE 47 4373 MAGNET S-292 49 239433 STUD 4 /2"-20X2-/6" 0 X-2-40 PIPE PLUG 2 238370 LIFTING EYE 3 86303 SPEEDO DRIVEN GEAR TEETH 3 86304 NO LONGER AVAILABLE TEETH 3 86309 NO LONGER AVAILABLE 2 TEETH 3 8636 NO LONGER AVAILABLE 3 TEETH 4 43094 SENSOR SEAL S-703,S-7036,S- 7037,S-7038 K-344 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) 6 K-34 SPEED SENSOR KIT, DUAL A - 7046,A - 78 DUAL PICK-UP (4 PIN) 7 442 -O- RING K-7044,K-704 8 X-8C-409 CAPSCREW /4"-20X/8" RETAINER FOR SENSORS 9 23639 COVER USED ON LEFT OR RIGHT SIDE 60 X-3-400 LOCKWASHER 4E04 2 /4" 6 C408 CAPSCREW 2 /4"-20 7
Group: COUNTERSHAFT ASSY 8 6 7 2 3 2 0 9 00303-8/93 COUNTERSHAFT ASSY Item 33686 SNAP RING K-3422,K-3423 2 33687 WASHER K-3422 3 K-379 COUNTERSHAFT BRG KIT 3364, 79943 3372 SNAP RING 337 6 33743 DRIVE GEAR-CNTRSHFT 7 430478 TH GEAR-CNTRSHFT 8 4304097 4TH GEAR-CNTRSHFT 4304099 9 430406 3RD GEAR-CNTRSHFT 4304062 8
Item 0 230292 KEY 2 K-3422 4303238 COUNTERSHAFT 33740 2 K-4 BEARING KIT (C/S REAR) 6898, 6608 9
Group: INPUT SHAFT 3 0040-8/93 INPUT SHAFT Item K-42 BEARING KIT (INPUT SHAFT) K-49 BEARING KIT (INPUT SHAFT) 6720, 74229.7" INPUT 723, 4302047.0" INPUT 3 430402 INPUT SHAFT-.0" PULL USE 2893 FRONT BRG COVER 3 430403 INPUT SHAFT-.7" PULL USE 3367, 4300888 OR 43044 FRONT BRG COVER 3 430404 INPUT SHAFT-.0 USE 2982 FRONT BRG COVER 3 430408 INPUT SHAFT-.0" PUSH USE 33633 FRONT BRG COVER 3 430409 INPUT SHAFT-.0" PULL USE 430060 FRONT BRG COVER 3 43048 INPUT SHAFT-.7" PULL USE 3367 OR 43044 FRONT BRG COVER 0
KITS & ASSEMBLIES Item K-283 SHIM KIT K-3423 K-34 NUT KIT 2937,430920,4304690 K-342 SYNCHRONIZER KIT K - 7004 K-3422 SMALL PARTS KIT K-3423 BASIC REBUILD KIT K-379 COUNTERSHAFT BRG KIT 3364, 79943 K-7028 GASKET KIT K-3423 K-7044 REAR BRG COVER KIT 4302620 K-704 REAR BRG COVER KIT 430262 K-70 SYNCHRONIZER KIT -3/4 K-706 SHIFT LEVER HSG KIT 2407,43027,A - 6439 K-7062 SHIFT LEVER HSG KIT 233080,43027,A - 6440 K-706 SHIFT LEVER HSG KIT 4302704,43027,A - 6448 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-/8" ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-/2" ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" K-7069 REMOTE CONTROL KIT A - 403 LEVER HEIGHT 8MM (3.3") S-78 SHIFT LEVER ASSY 3- /2" S-827 SHIFT LEVER ASSY 3- /8" COMPLETE ASSY - ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-/2" 27-/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD S-7079 COMPLETE ASSY - ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-/8" 27-/2" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD S-286 SHIFT BAR HSG ASSY 4303606 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT S-292 CASE ASSY 336276,43028,4304643,43077 S-703 REAR BRG COVER ASSY 23248,430987 S-7036 REAR BRG COVER ASSY 2979,430200 S-7037 REAR BRG COVER ASSY 3367,4302029 S-7038 REAR BRG COVER ASSY 4300746,430200 S-704 SHIFT LEVER ASSY 2- COMPLETE ASSY - ALUMINUM HOUSING LOW - LEVER HEIGHT 2-
Item 7/8" 7/8" 33" STRAIGHT LEVER - "BEND TO SUIT" 3/8" X 24 THREAD 2
Group: LEVER ASSY 9 6 Height 4 3 8 8 8 0 2 2 2 7 007-3-94 LA LEVER ASSY Item K-7062 SHIFT LEVER HSG KIT 233080,43027,A - 6440 ALUMINUM HOUSING HIGH - LEVER HEIGHT 3-/2" 2 2004 PIN 2 FOR HSGS WITHOUT PIN SLEEVES 3
Item 2 2380 PIN 2 FOR HSGS WITH PIN SLEEVES K-706,K-7062,K- 706,S-78,S- 827,S-704 3 4300690 SPRING 229337 S-78,S-827,S- 704 4 238 WASHER S-78,S-827,S- 704 2722 SHIFT LEVER 27-/2" USE WITH K-7062 STRAIGHT LEVER - "BEND TO SUIT" S-78 228648 GEAR SHIFT LEVER USE WITH 233080 STRAIGHT LEVER - "BEND TO SUIT" 24076 SHIFT LEVER 27-/2" USE WITH K-706 STRAIGHT LEVER - "BEND TO SUIT" 4302823 SHIFT LEVER 33" USE WITH A-6448 STRAIGHT LEVER - "BEND TO SUIT" S-827 S-704 6 202484 DUST COVER S-78,S-827,S- 704 7 43098 GASKET K-7028,K-706,K- 7062,K-706,K- 7069,S-78,S- 827,S-704 8 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 9 2040 SHIFT KNOB 3/8"X24 THREAD S-78,S-704 0 K-706 SHIFT LEVER HSG KIT 2407,43027,A - 6439 K-706 SHIFT LEVER HSG KIT 4302704,43027,A - 6448 ALUMINUM HOUSING MEDIUM - LEVER HEIGHT 3-/8" ALUMINUM HOUSING LOW - LEVER HEIGHT 2-7/8" 4
Group: MAINSHAFT ASSY 6 7 8 9 9 0 2 3 3 4 6 4 4 7 8 9 9 20 28 22 2 28 3 3 3 24 3 33 23 34 3 2 26 27 36 00207-8-99 MS 64 MAINSHAFT ASSY Item 4 70787 BEARING CONE K-3423 430467 SYNCHRONIZER CUP /6 2 K-342 6 A-6608 SYNCHRONIZER ASSY /6 A - 637 K-342 7 430476 CLUTCH HUB /6 8 430477 TH GEAR-MAINSHAFT
Item 9 33737 BEARING 2 K-3423 0 33728 SNAP RING 33729 K-3422 33727 WASHER K-3422 2 4304098 4TH GEAR-MAINSHAFT 430440 3 42407 BEARING 2 K-3423 4 430466 SYNCHRONIZER CUP 3/4 2 K-70 3372 SNAP RING 2 K-3422,K-3423 6 A-636 SYNCHRONIZER ASSY 3/4 43047 430400,430442 K-70 7 43047 CLUTCH HUB 3/4 8 430407 3RD GEAR-MAINSHAFT 4304063 9 33722 BEARING 2 K-3423 20 3377 SNAP RING 3378 K-3422 2 3379 WASHER K-3422 22 430444 2ND GEAR-MAINSHAFT 43038,430394 23 A-7934 SYNCHRONIZER ASSY /2 4304,A - 680,A- 6932 24 43044 ST GEAR-MAINSHAFT 4303809,4303946 2 430447 REVERSE GEAR- MAINSHAFT 26 430474 CLUTCH HUB-REV 27 43040 SLIDING CLUTCH-REV 28 0J06 STEEL BALL 2 3/6" K-3422 3 33703 BEARING 4 K-3423 33 430449 MAINSHAFT 4303808 34 430492 WASHER K-3422 3 K-460 BEARING KIT (OUTPUT SHAFT) 7003, 723 36 4304 BEARING K-3423 6
MISCELLANEOUS Item 7203 SILICONE LUBE 8 OZ (236.9 CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 720 SEALANT 2 CC (SINGLE APPLICATION SIZE) 7206 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) 723 GASKET SEALANT 8 MILLILITER SIZE K-283 7232 THREAD ADHESIVE 0 MILLILITER SIZE 7
Group: REMOTE CONTROL 2 3 4 4 Indicates part of item 6 7 * * 9 8 3 0 2 999 * Use Lockwire at these positions 3 Lever Height 00-2-94 RCH REMOTE CONTROL Item 336308 CONTROL HOUSING ASSY A-37 CONTROL HOUSING ASSY A-739 CONTROL HOUSING ASSY 22 336309 23263 W/NEUTRAL SWITCH OPENING 336309 TWO DRILLED AND TAPPED HOLES A-74,A-6083 2 2F00 PLUG " A-739 3 33222 BUSHING 3 A-37 4 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 33948 BREATHER USE WITH 336308 HOUSING ASSY 430027 BREATHER A-739 6 336290 SHIFT FINGER A-74,A-6083 8
Item 7 33272 SCREW 2 A-74,A-6083 8 33274 WASHER A-6083 9 33837 SPRING A-6083 0 33222 OIL SEAL A-739 43098 GASKET K-7028,K-706,K- 7062,K-706,K- 7069,S-78,S- 827,S-704 2 334302 BOOT A-74,A-6083 3 A-273 SHAFT & LEVER ASSY LEVER HEIGHT 3-3/4" A-74,A-6083 3 A-32 SHAFT & LEVER ASSY LEVER HEIGHT 8MM (3.3") 3 A-877 NO LONGER AVAILABLE LEVER HEIGHT -/2" 4 2294 NEUTRAL LIGHT SWITCH 2639 SWITCH NORMALLY CLOSED 999 A-74 M/R SLAVE CONTROL ASSY LEVER HEIGHT 3-3/4" SPRING AND WASHER NOT INCLUDED 999 A-88 NO LONGER AVAILABLE LEVER HEIGHT -/2" 999 A-6083 M/R SLAVE CONTROL ASSY LEVER HEIGHT 3-3/4" SPRING AND WASHER INCLUDED 999 K-7069 REMOTE CONTROL KIT A - 403 LEVER HEIGHT 8MM (3.3") 9
Group: REVERSE IDLER GEAR ASSY 9 4 4 6 8 7 LATEST DESIGN 9 6 8 20 0043-8-93 REVERSE IDLER GEAR ASSY Item 4 33673 WASHER 2 K-3422 33674 BEARING 2 K-3423 6 33676 SPACER 7 K-328 REVERSE IDLER GEAR KIT 43049 8 33672 REVERSE IDLER SHAFT 9 0J06 STEEL BALL 3/6" K-3422 20 430438 REVERSE IDLER GEAR K-328 20
Group: SHIFT BAR HOUSING 46 47 46 47 44 4 7 3 2 4 6 30 9 27 2 29 34 24 34 3 23 22 2 26 34 3 3 34 3 3 34 28 999 3 40 6 32 33 43 39 4 36 3 37 34 43 4 43 39 4 0004-8/93 SBH 63 2
SHIFT BAR HOUSING Item A-6744 SHIFT BAR HSG ASSY 33760,4302947,4303606,A - 636,A - 637 2 430084 GASKET 33678 K-7028,S-286 3 X-8C-600 CAPSCREW 2396 4 3/8"-6X" 4 3376 SPRING 4 K-3423 0J4 STEEL BALL 3 7/6" K-3422 6 20044 PIN 2 7 43079 BALL RETAINER- REVERSE 9 2736 SNAP RING 2 336296 PLUNGER 22 336298 WASHER 23 2723 SPRING 24 2724 SPRING 2 33629 WASHER 26 336300 SHIFT BLOCK REV 27 430469 YOKE BAR REV 28 33897 YOKE ASSY REV 29 33778 SHIFT BLOCK ST/2ND 30 43046 YOKE BAR ST/2ND 430389 3 33772 YOKE ASSY ST/2ND 33770 32 43047 YOKE BAR 3RD/4TH 33 A-639 YOKE ASSY 3RD/4TH 430486 34 JM6028 PIN 6 3 JM328 PIN 6 36 430472 YOKE BAR TH/6TH 37 A-638 YOKE ASSY TH/6TH 430488 39 430279 SHIFT BAR RETAINER 3376 2 40 3377 SHIFT BAR RETAINER 4 233043 CAPSCREW 8 3/8"-6X" 43 22767 INSERT - YOKE PAD 6 A-638,A-639,K- 3422 22
Item 44 2302 CA PLUG 9/6-8 44 430366 PLUG 97 9/6-8, THREADED 4 900 GASKET K-7028,S-286 46 X-8-688 CAPSCREW 3 3/8"-6X" 47 238370 LIFTING EYE 3 999 S-286 SHIFT BAR HSG ASSY 4303606 COMPLETE REVERSE SWITCH POSITION - RIGHT FRONT 23
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