Expansion Signal (XSIG) Card Installation Instructions Introduction This publication describes the installation procedure for the Expansion Signal (XSIG) Card (4100-5116). This product is compatible with 4100U and 4100ES Fire Alarm Control Panels (FACP). IMPORTANT: Verify FACP System Programmer, Executive, and Slave Software compatibility when installing, or replacing system components. Refer to the Technical Support Information and Downloads website for compatibility information.. In this Publication This publication discusses the following topics: Topic See Page Cautions, Warnings, and Regulatory Information 2 Introduction to the Expansion Signal Card 3 Installing the Expansion Signal Card onto the PDI 6 Card Configuration 7 Wiring 9 Troubleshooting 16 2005,-2011 SimplexGrinnell LP. All rights reserved. Specifications and other information shown were current as of publication and are subject to change without notice. Simplex and the Simplex logo are trademarks of Tyco International Ltd. and its affiliates and are used under license. 579-516 Rev. E
Cautions, Warnings, and Regulatory Information Cautions and Warnings READ AND SAVE THESE INSTRUCTIONS- Follow the instructions in this installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depend upon proper installation. DO NOT INSTALL ANY SIMPLEX PRODUCT THAT APPEARS DAMAGED- Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex product supplier. ELECTRICAL HAZARD - Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be performed by a representative or authorized agent of your local Simplex product supplier. EYE SAFETY HAZARD - Under certain fiber optic application conditions, the optical output of this device may exceed eye safety limits. Do not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device. STATIC HAZARD - Static electricity can damage components. Handle as follows: Ground yourself before opening or installing components. Prior to installation, keep components wrapped in anti-static material at all times. FCC RULES AND REGULATIONS PART 15 - This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES - To ensure proper system operation, this product must be tested in accordance with NFPA 72 after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion of system components, or after any modification, repair or adjustment to system hardware or wiring. All components, circuits, system operations, or software functions known to be affected by a change must be 100% tested. In addition, to ensure that other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50 devices, must also be tested and proper system operation verified. NFPA 72 is a registered trademark of the National Fire Protection Association. 2
Introduction to the Expansion Signal Card Overview The Expansion Signal (XSIG) Card provides three additional NACs for use with either an Amplifier Audio NAC or a power supply card (SPS, RPS, and XPS). When an XSIG Card is added for audio NAC expansion, the card is programmed for operation with the specific amplifier that it is expanding. Each XSIG card must be dedicated to provide either all Audio or all DC notification; these operations cannot be mixed. Functions of the XSIG Card 1. Provides three 1.5 A Class B NACs for Audio or DC notification. 2. Switches between two power audio input sources (for example, Flex-35/Flex-50-style dual-channel power stage switching). 3. Accepts Class A Adapter and Class B Expander for a total of six Class B NACs or three Class A NACs per card that can be used with audio or DC signaling. 4. Accepts constant supervision audio NAC module for a total of three Constant Supervision NACs per card for use with audio signaling only. 5. When configured for use with non-alarm audio, quickly and automatically switches to an audio source when a signal is detected at either input. 6. Supports earth fault isolation in conjunction with the source NAC supplying the card input. The XSIG Card also supports the WALKTEST system test as long as the following programming guidelines are followed: Custom Control must be written to turn on the NACs when the WALKTEST Group Active pseudo turns ON. Lists can be created for the NACs to allow you to have them turn ON when different groups are activated. However, a Custom Control equation would be required for each WALKTEST group. Optional Equipment Optional equipment to accompany the XSIG card consists of the following: 4100-1266 Expansion Signal (XSIG) Card XNAC (increases the quantity of Class B NACs from three to six) 4100-1267 Expansion Signal (XSIG) Card Class A Adapter (upgrades the three oncard NACs to Class A) 4100-1268 Expansion Signal (XSIG) Constant Supervision NAC (replaces the on-card NACs with 3 Class A/B Constant Supervision NACs 3
Introduction to the Expansion Signal Card, Continued Expansion Signal (XSIG) Card Illustration Figure 1 is an illustration of the Expansion Signal (XSIG) card. NAC3 JUMPER FOR INPUT 1 (P3) P3 OUT IN IN1 P4 OUT IN JUMPER FOR INPUT 2 (P4) F1 F2 F3 2.5 A 250V 2.5 A 250V 2.5 A 250V LEDs (2 THROUGH 8) LED3 LED7 LED5 NAC3 LED2 LED4 LED6 LED8 COMM TBL > > >NAC3 BAUD MSB ADDRESS LSB ADDRESS CONFIGURATION DIP SWITCH (SW1) PDI CONNECTOR (reverse side) Figure 1. XSIG Card 4
Introduction to the Expansion Signal Card, Continued XSIG Card Receives Power and Communications from PDI XSIG Card LEDs The XSIG card is a 4100 Comm slave according to the 4100 slave architecture. The card plugs onto the Power Distribution Interface (PDI) that supplies card power and 4100 Comm communications. LEDs on the XSIG card are used to indicate card status. See Table 1. Table 1. Status LEDs *LED No. Use Interpretation Color 2 On when the amplifier is not ON Steadily during comm loss; flashing during communicating with the system CPU firmware failure. Yellow 3 Status of audio NAC 1 ON Steadily when NAC is ON; ON Steadily when NAC detects trouble. Yellow 4 routing relay status = routed to Input 2 (audio use only) ON Steadily when is routed to Input 2. Green 5 Status of audio NAC 3 ON Steadily when NAC is ON; ON Steadily when NAC detects trouble. Yellow 6 routing relay status = routed to Input 2 (audio use only) ON Steadily when is routed to Input 2. Green 7 Status of audio NAC 2 ON Steadily when NAC is ON; ON Steadily when NAC detects trouble. Yellow 8 NAC3 routing relay status = routed to Input 2 (audio use only) ON Steadily when NAC3 is routed to Input 2. Green *LED1 is not provided on the XSIG card. Requirements and Limitations Refer to Table 2 for electrical and environmental requirements. Table 2. Electrical and Environmental Specifications Electrical Specifications Voltage 24 VDC from FACP (19-32 VDC) Power Requirements Supervision Current Alarm Current 20 ma 52 ma Power Supply or 100 W Amplifier 80 ma Flex-35 or Flex-50 Amplifier NAC Specifications DC Use Audio Use 1.5 A maximum 1.5 A maximum, 50 W, OR 100 speakers (whichever comes first) Environmental Specifications Operating Temperature 32 to 120 F (0 to 49 C) Humidity Up to 93% relative humidity at 90 F (32 C) 5
Installing the Expansion Signal Card onto the PDI Overview The Expansion Signal (XSIG) card mounts on the Power Distribution Interface (PDI). The module can be mounted on any of the PDI connectors. Use connector P4, labeled on the backside of the given card, to connect to any of the eight PDI connectors as shown in Figure 2 below. Note: Figure 2 is a general-purpose illustration that applies to most 4-inch (102 mm) X 5-inch (127 mm) cards. WASHERS STANDOFFS XSIG CARD #6 SCREWS PDI CONNECTOR (reverse side) PDI Figure 2. Mounting onto the Power Distribution Interface (PDI) 6
Card Configuration Overview This section contains instructions on configuring the XSIG card via jumpers and DIP switches. Setting the Jumpers (P3 & P4) These jumpers are used to connect an end-of-line resistor to the inputs when the card is installed as the last in the line of XSIG cards. The default position is OUT (Positions 1-2). P3 Input 1: Position 2-3 (IN) when last in line of XSIG cards; otherwise, Position 1-2 (OUT). P4 Input 2: Position 2-3 (IN) when last in line of XSIG cards; otherwise, Position 1-2 (OUT). Setting the Device Address and Baud Rate (SW1) Switch SW1 on the XSIG card is an eight-position DIP switch. From left to right (see Figure 3 below) these switches are designated as SW1-1 through SW1-8. The function of these switches is as follows: SW1-1. This switch sets the baud rate for the internal 4100 communications line running between the card and the 4100 CPU. Set this switch to ON. SW1-2 through SW1-8. These switches set the card s address within the 4100 FACP. Refer to Table 3 for a complete list of the switch settings for all of the possible card addresses. Note: You must set these switches to the value assigned to the card by the Programmer. 4100 Comm. Baud Rate. Switch (SW1-1) Must Be Set to ON DIP Switches SW1-2 through SW1-8 set the Card Address. Figure 3 shows an Address of 3. ON OFF 1 2 3 4 5 6 7 8 Figure 3. DIP Switch SW1 7
Card Configuration, Continued Setting the Device Address and Baud Rate (SW1), (continued) Table 3. XSIG Card Addresses Address SW 1-2 SW 1-3 SW 1-4 SW 1-5 SW 1-6 SW 1-7 SW 1-8 Address SW 1-2 SW 1-3 SW 1-4 SW 1-5 SW 1-6 SW 1-7 SW 1-8 1 ON ON ON ON ON ON OFF 61 ON OFF OFF OFF OFF ON OFF 2 ON ON ON ON ON OFF ON 62 ON OFF OFF OFF OFF OFF ON 3 ON ON ON ON ON OFF OFF 63 ON OFF OFF OFF OFF OFF OFF 4 ON ON ON ON OFF ON ON 64 OFF ON ON ON ON ON ON 5 ON ON ON ON OFF ON OFF 65 OFF ON ON ON ON ON OFF 6 ON ON ON ON OFF OFF ON 66 OFF ON ON ON ON OFF ON 7 ON ON ON ON OFF OFF OFF 67 OFF ON ON ON ON OFF OFF 8 ON ON ON OFF ON ON ON 68 OFF ON ON ON OFF ON ON 9 ON ON ON OFF ON ON OFF 69 OFF ON ON ON OFF ON OFF 10 ON ON ON OFF ON OFF ON 70 OFF ON ON ON OFF OFF ON 11 ON ON ON OFF ON OFF OFF 71 OFF ON ON ON OFF OFF OFF 12 ON ON ON OFF OFF ON ON 72 OFF ON ON OFF ON ON ON 13 ON ON ON OFF OFF ON OFF 73 OFF ON ON OFF ON ON OFF 14 ON ON ON OFF OFF OFF ON 74 OFF ON ON OFF ON OFF ON 15 ON ON ON OFF OFF OFF OFF 75 OFF ON ON OFF ON OFF OFF 16 ON ON OFF ON ON ON ON 76 OFF ON ON OFF OFF ON ON 17 ON ON OFF ON ON ON OFF 77 OFF ON ON OFF OFF ON OFF 18 ON ON OFF ON ON OFF ON 78 OFF ON ON OFF OFF OFF ON 19 ON ON OFF ON ON OFF OFF 79 OFF ON ON OFF OFF OFF OFF 20 ON ON OFF ON OFF ON ON 80 OFF ON OFF ON ON ON ON 21 ON ON OFF ON OFF ON OFF 81 OFF ON OFF ON ON ON OFF 22 ON ON OFF ON OFF OFF ON 82 OFF ON OFF ON ON OFF ON 23 ON ON OFF ON OFF OFF OFF 83 OFF ON OFF ON ON OFF OFF 24 ON ON OFF OFF ON ON ON 84 OFF ON OFF ON OFF ON ON 25 ON ON OFF OFF ON ON OFF 85 OFF ON OFF ON OFF ON OFF 26 ON ON OFF OFF ON OFF ON 86 OFF ON OFF ON OFF OFF ON 27 ON ON OFF OFF ON OFF OFF 87 OFF ON OFF ON OFF OFF OFF 28 ON ON OFF OFF OFF ON ON 88 OFF ON OFF OFF ON ON ON 29 ON ON OFF OFF OFF ON OFF 89 OFF ON OFF OFF ON ON OFF 30 ON ON OFF OFF OFF OFF ON 90 OFF ON OFF OFF ON OFF ON 31 ON ON OFF OFF OFF OFF OFF 91 OFF ON OFF OFF ON OFF OFF 32 ON OFF ON ON ON ON ON 92 OFF ON OFF OFF OFF ON ON 33 ON OFF ON ON ON ON OFF 93 OFF ON OFF OFF OFF ON OFF 34 ON OFF ON ON ON OFF ON 94 OFF ON OFF OFF OFF OFF ON 35 ON OFF ON ON ON OFF OFF 95 OFF ON OFF OFF OFF OFF OFF 36 ON OFF ON ON OFF ON ON 96 OFF OFF ON ON ON ON ON 37 ON OFF ON ON OFF ON OFF 97 OFF OFF ON ON ON ON OFF 38 ON OFF ON ON OFF OFF ON 98 OFF OFF ON ON ON OFF ON 39 ON OFF ON ON OFF OFF OFF 99 OFF OFF ON ON ON OFF OFF 40 ON OFF ON OFF ON ON ON 100 OFF OFF ON ON OFF ON ON 41 ON OFF ON OFF ON ON OFF 101 OFF OFF ON ON OFF ON OFF 42 ON OFF ON OFF ON OFF ON 102 OFF OFF ON ON OFF OFF ON 43 ON OFF ON OFF ON OFF OFF 103 OFF OFF ON ON OFF OFF OFF 44 ON OFF ON OFF OFF ON ON 104 OFF OFF ON OFF ON ON ON 45 ON OFF ON OFF OFF ON OFF 105 OFF OFF ON OFF ON ON OFF 46 ON OFF ON OFF OFF OFF ON 106 OFF OFF ON OFF ON OFF ON 47 ON OFF ON OFF OFF OFF OFF 107 OFF OFF ON OFF ON OFF OFF 48 ON OFF OFF ON ON ON ON 108 OFF OFF ON OFF OFF ON ON 49 ON OFF OFF ON ON ON OFF 109 OFF OFF ON OFF OFF ON OFF 50 ON OFF OFF ON ON OFF ON 110 OFF OFF ON OFF OFF OFF ON 51 ON OFF OFF ON ON OFF OFF 111 OFF OFF ON OFF OFF OFF OFF 52 ON OFF OFF ON OFF ON ON 112 OFF OFF OFF ON ON ON ON 53 ON OFF OFF ON OFF ON OFF 113 OFF OFF OFF ON ON ON OFF 54 ON OFF OFF ON OFF OFF ON 114 OFF OFF OFF ON ON OFF ON 55 ON OFF OFF ON OFF OFF OFF 115 OFF OFF OFF ON ON OFF OFF 56 ON OFF OFF OFF ON ON ON 116 OFF OFF OFF ON OFF ON ON 57 ON OFF OFF OFF ON ON OFF 117 OFF OFF OFF ON OFF ON OFF 58 ON OFF OFF OFF ON OFF ON 118 OFF OFF OFF ON OFF OFF ON 59 ON OFF OFF OFF ON OFF OFF 119 OFF OFF OFF ON OFF OFF OFF 60 ON OFF OFF OFF OFF ON ON 8
Wiring Overview This section describes wiring for the XSIG card. Audio NAC, DC NAC, Amplifier (Constant and Non-Constant Supervision), and Power Supply Wiring are included. Wiring Guidelines Make sure these prerequisites are accounted for before installing the cards: Conductors must test free of all grounds. All wires must be between 18 AWG (0.8231 mm 2 ) and 12 AWG (3.309 mm 2 ), or as the local code dictates. T tapping is not permitted for any field wiring. 9
Wiring, Continued Audio NAC Wiring (without Constant Supervision) Provide Audio NAC wiring without Constant Supervision as shown in Figure 4. 4081-9008 EOL HARNESS 10 K 1/2 W 4081-9008 EOL HARNESS 10 K 1/2 W SHIELD SHIELD SHIELD CLASS B WIRING CLASS A WIRING NAC3 IN1 NAC3 IN1 NAC3 4100-1266 Class B Expander (option) NAC3 4100-1267 Class A Adapter To Source NAC(s) To Source NAC(s) 1. Leave the 10 K, ½ W resistors (378-030 brown/black/orange) on the and terminals of unused circuits. 2. All wiring is between 18 AWG (0.8231 mm 2 ) (minimum) and 12 AWG (3.309 mm 2 ) (maximum). 3. Field wiring is power-limited. 4. Maximum speaker load per NAC is 50 W. Maximum current per NAC is 1.5 A. Maximum number of speakers per NAC is 100. 5. Shields, when required, are normally connected to 0 V as shown. Alternate shield termination using earth ground is provided on amplifier chassis. 6. Signal wiring must test free of all grounds. Figure 4. Audio NAC Wiring (without Constant Supervision) 10
Wiring, Continued Audio NAC Wiring (with Constant Supervision) Provide Audio NAC wiring with Constant Supervision as shown in Figure 5. SHIELD CLASS B WIRING For 25 V Systems, use 4081-9008 EOL Harness 10 K 1/2 W For 70 V Systems, use 4081-9008 EOL Harness 10 K 1/2 W CLASS A WIRING NAC3 SHIELD 4100-1268: XSIG Constant Supervision NAC Adapter Card 4100-5116 XSIG CARD NAC3 4100-1268: XSIG Constant Supervision NAC Adapter Card 4100-5116 XSIG CARD 1. Leave the 10 K, ½ W resistors (378-030 brown/black/orange) on the and terminals of unused circuits. 2. Remove the 10 K resistors from the and terminals on the XSIG card. 3. All wiring is between 18 AWG (0.8231 mm 2 ) (minimum) and 12 AWG (3.309 mm 2 ) (maximum). 4. Field wiring is power-limited. 5. Maximum speaker load per NAC is 50 W. Maximum current per NAC is 1.4 A. Maximum number of speakers per NAC is 100. 6. Shields, when required, are normally connected to 0 V as shown. Alternate shield termination using earth ground is provided on amplifier chassis. 7. Signal wiring must test free of all grounds. Figure 5. Audio NAC Wiring (with Constant Supervision) 11
Wiring, Continued DC NAC Wiring Provide DC NAC wiring as shown in Figure 6. 4081-9008 EOL HARNESS 10 K 1/2 W 4081-9008 EOL HARNESS 10 K 1/2 W CLASS B WIRING CLASS A WIRING To Source NAC To Source NAC NAC3 IN1 NAC3 IN1 NAC3 NAC3 4100-1266 Class B Expander (option) 4100-1267 Class A Adapter 4100-1245 Class A Adapter 1. Leave the 10 K, ½ W resistors (378-030 brown/black/orange) on the and terminals of unused circuits. 2. All wiring is between 18 AWG (0.8231 mm 2 ) (minimum) and 12 AWG (3.309 mm 2 ) (maximum). 3. Field wiring is power-limited. 4. Maximum current is 1.5 A per NAC. Total NAC capacity is 3 A as limited by the source NAC rating. 5. Signal wiring must test free of all grounds. Figure 6. DC NAC Wiring 12
Wiring, Continued Wiring to Amplifiers (without Constant Supervision) Provide wiring to an amplifier (without constant supervision) as shown in Figure 7. Notes 2, 5 Notes 4,6 Note 4 Notes 2, 5 NAC3 IN1 P3 P4 OUT IN OUT IN IN1 Note 3 Note 1 NAC3 IN1 P3 P4 OUT IN OUT IN IN1 Note 3 Source NAC Flex-35 / Flex-50 Amplifier Note 1 NAC3 P3 IN1 P4 NAC3 P3 IN1 P4 Note 4 OUT IN OUT IN IN1 Note 3 OUT IN OUT IN IN1 Note 3 100W Amplifier Notes: 1. Up to 5 XSIG cards allowed per source NAC. 2. XSIG cards must be in same unit as the source NACs. 3. Last XSIG card in chain requires Jumpers P3 & P4 to be installed in the IN position (2-3); otherwise, jumpers are installed in OUT position. 4. The source NAC is wired in a Class B configuration even when the source NAC is configured as Class A. 5. Minimum wire gauge is 18 AWG (0.8231 mm 2 ). Figure 7. Wiring to an Amplifier (Without Constant Supervision) 13
Wiring, Continued Wiring to Amplifiers (with Constant Supervision NACs) Provide wiring to an amplifier (with Constant Supervision NACs) as shown in Figure 8. Notes 2, 5 Notes 4,6 NAC3 IN1 P3 P4 Note 1 NAC3 IN1 P3 P4 OUT IN OUT IN IN1 Note 3 OUT IN OUT IN IN1 Note 3 Notes 2, 5 Constant Supervision NAC card removed to install Source NAC wiring. Constant Supervision NACs 1&2 (if installed) are not available for use when configured as Source NACs. Flex-35 / Flex-50 Amplifier 25/70 V Analog/Digital Source NAC (Constant Supervision NAC removed to install Source NAC wiring) (Constant Supervision NAC removed to install Source NAC wiring) Notes 4,6 NAC3 IN1 P3 P4 Note 1 NAC3 IN1 P3 P4 OUT IN OUT IN IN1 Note 3 OUT IN OUT IN IN1 Note 3 Source NAC (Constant Supervision NAC removed to install Source NAC wiring) (Constant Supervision NAC removed to install Source NAC wiring) Constant Supervision NAC card removed to install Source NAC wiring. Constant Supervision NACs 1 (if installed) are not available for use when configured as Source NACs. Notes: 1. Up to 5 XSIG cards allowed per source NAC. 2. XSIG cards must be in same location as the source NACs. 3. Last XSIG card in chain requires Jumpers P3 & P4 to be installed in the IN position (2-3); otherwise, jumpers are installed in OUT position. 4. The source NAC is dedicated to providing a signal to the XSIG card and is wired in a Class B configuration. 5. Minimum wire gauge is 18 AWG (0.8231 mm2). 6. Remove the 10 k, 1/2W EOL resistors from the amplifiers and XSIG Cards that accept the Constant Supervision NAC modules. Figure 8. Wiring to an Amplifier (With Constant Supervision NACs) 14
Wiring, Continued Wiring to Power Supply NACs Provide wiring to power supply-mounted DC NACs as shown in Figure 9. Note 6 Notes 3, 5 NAC3 IN1 P3 OUT IN IN1 P4 Note 1 NAC3 IN1 P3 OUT IN IN1 P4 SOURCE NAC Notes 3, 5 Note 4 Note 4 SPS/RPS/XPS NAC Note 2 Note 2 1. Up to 5 XSIG cards are allowed per source NAC. 2. XSIG cards must be in same location as the source NAC. 3. The source NAC does not supervise for shorts during standby; short circuit supervision is provided by the XSIG NACs. 4. The Jumper P3 is installed in the IN position (2-3) for the last card in the chain. 5. The power supply source NAC is always wired in a Class B configuration even when the NAC is configured as Class A. 6. All wiring is between 18 AWG (0.8231 mm 2 ) (minimum) and 12 AWG (3.309 mm 2 ) (maximum). Figure 9. Wiring to Power Supply NACs 15
Troubleshooting Overview This section describes possible causes of trouble messages that can appear on the FACP display. Trouble messages appear on the left as titles, and possible causes are listed to the right in the text. Card Missing/Failed Trouble Wrong Card Trouble Trouble message appears when the XSIG card loses communications with the panel master. Trouble message appears when the XSIG card does not match the card type configured by the Programmer. Short/Open Circuit Trouble Open Circuit Troubles apply to opens on all wiring. Short Circuit Troubles apply to shorts on all wiring. 579-516 Rev. E