XL series Cable carrier with large inside height Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: tsubaki-kabelschlepp.com/trademarks
XL series Overview 1 Aluminum stays available in 1 mm width sections 2 Aluminum stays with screw-fi xing points for extreme loads 3 Aluminum hole stays 6 7 Plastic rolling stays Can be opened on the inside and the outside for installation of cables and hoses 6 Replaceable glide shoes 3 2 7 Sturdy end connectors made of steel Flange connection 1 tsubaki-kabelschlepp.com/xl XL series heights widths 200 1000 Features Sizes/dimensions Low intrinsic weight Optimum force transmission via the large-surface stroke system (2 disc principle) Plastic side bands in combination with aluminum stays Versions with aluminum stays available in 1 mm width sections up to 1000 mm inner width Can be opened on both sides Large selection of stay systems and separating options for cables Optionally with strain relief 1 mm Bolted stays for maximum stability even for large cable carrier widths Replaceable glide shoes for long service life for gliding applications Sturdy end connectors made of steel (different connection variants) Many separation options for the cables 33
XL series Key for abbreviations on page 12 XL series Overview Type XLC 160 Opening variant Stay variant h i h G B i B k B i- grid X mm t Additional load [kg/m] d max RM 10 200 1000 B i + 6 1 16 20 0 6 6 LG 110 10 200 1000 B i + 6 1 16 20 0 6 * Further information on request. Technical support: technik@kabelschlepp.de Design guidelines from page 3 RMR 10 200 1000 B i + 6 1 16 20 0 6 XLT series Also available as covered versions with covers system. More information can be found in chapter XLT series from page 10. 3
XL series Overview Unsupported arrangement Gliding arrangement distribution Installation variants Travel length [m] v max [m/s] a max [m/s 2 ] Travel length [m] v max [m/s] a max [m/s 2 ] TS0 TS1 TS2 TS3 vertical hanging or standing lying on the side rotating arrangement 11.7 2 30 2 2 3 3 11.7 2 30 2 2 3 * 11.7 2 30 2 2 3 * Page tsubaki-kabelschlepp.com/xl XL series heights widths 200 1000 3
Technical support: technik@kabelschlepp.de XL160 Key for abbreviations XL series on page 12 Design guidelines from page 3 XL160 Stay variants Overview Pitch 16 mm Stay variants height mm widths 200 1000 mm Bending radii 20 0 mm Aluminum stay RM... page 3 Frame stay, solid Aluminum profi le bars for heavy loads and maximum cable carrier widths. Double threaded joints on both sides Heavy Duty. Inside/outside: Threaded joints easy to release. Additional stay variants on request 36 Aluminum stay LG Optimum cable routing in the neutral bending line. Aluminum stay RMR Gentle cable guiding with rollers.
XL160 Installation dim. Unsupported Gliding Unsupported arrangement XL series L B U B t Fixed point L S L f L S/2 Driver H H z Load diagram for unsupported length depending on the additional load. Sagging of the cable carrier is technically permitted for extended travel lengths, depending on the specific application. Intrinsic cable carrier weight q k = 13 kg/m. For other inner widths, the maximum additional load changes. Velocity up to m/s Travel length up to 11.7 m Acceleration up to 2 m/s 2 Additional load up to 6 kg/m 60.0 30.0 10.0 6.0 3.0 H H z L B U B 20 60 70 90 03 300 70 0 1107 3 30 0 90 126 03 00 90 100 121 3 0 100 110 17 603 00 110 120 173 63 0 120 130 192 703 Additional load qz in kg/m L f in m L S in m 2.0.0 3.0 6.0.0.0.0 10.0 6.0 12.0 7.0 heights widths 200 1000 tsubaki-kabelschlepp.com/xl Gliding arrangement U B L S 2 R L S L B t Fixed point Driver H Velocity up to 2 m/s Travel length up to 30 m Acceleration up to 2 3 m/s2 Additional load up to 6 kg/m We recommend the use of glide shoes for gliding applications. The gliding cable carrier must be guided in a channel. See p. 6. Our technical support can provide help for gliding arrangements: technik@kabelschlepp.de 37
XL series Key for abbreviations on page 12 XLC160 RM Dimensions Technical data Aluminum stay RM Frame stay, solid Aluminum profi le bars for heavy loads and maximum cable carrier widths. Double threaded joints on both sides Heavy Duty. Available customized in 1 mm grid. Inside/outside: Threaded joints easy to release. Stay arrangement on every 2 nd chain link, standard (HS: half-stayed) Stay arrangement on each chain link (VS: fully-stayed) 1 mm B i 200 1000 mm in 1 mm width sections Design guidelines from page 3 Recommended max. Ø 6 mm 10 17 The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. Calculating the cable carrier length Cable carrier length L k Technical support: technik@kabelschlepp.de B i 3 B k Clip-on glide shoes for extended travel lengths L L k S + L B 2 Cable carrier length L k rounded to pitch t for odd number of chain links h i h G h G B i * B k q k [kg/m] 1017 200 1000 B i + 6 20 300 30 00 0 00 0 10. 1.3 * in 1 mm width sections Order example 3 XLC160. 600. RM. 30-12 Type B i Stay variant L k Our technical support can provide help for gliding arrangements: technik@kabelschlepp.de HS Stay arrangement
XLC160 RM distribution TS0 TS3 Divider systems The divider system is mounted on each crossbar as a standard on every 2 nd chain link for stay mounting (HS). Divider system TS0 without height separation As a standard, dividers or the complete divider system (dividers with height separations) are movable in the cross section (Version A). XL series heights Vers. min a x min a c min n T min A 6 2 17 The dividers can be moved in the cross section. Divider system TS3 with height separation consisting of plastic partitions Vers. min a x min a c min n T min A 1 16 / 2* 2 * For aluminum partitions The dividers are fi xed with the partitions. The entire divider system can be moved in the cross section. VD0 a x VD0 a x VD1 2 2 VD 2 0 VD2 9 a c VD3 a c VD 2 1 VD VD9 VD10 VD11 VD 0 2 9 17 7 3 66 7 17 66 3 3 2 3 VD6 31 73 VD167 31 17 17 31 VD7 73 31 10 6 2 1 3 7 9 11 10 6 2 1 3 7 9 11 widths 200 1000 Increments 1 mm tsubaki-kabelschlepp.com/xl a x a c 1 a x Aluminum partitions with 1 mm increments with a x > 2 mm are also available. Order example a x (center distance of dividers) a c (nominal width of inner chamber) 16 1 23 2 32 33 3 3 6 6 10 1 20 2 2 30 3 0 0 6 60 7 0 96 112 12 1 160 176 192 20 70 72 0 10 120 136 12 16 1 200 When using plastic partitions with a x > 112 mm, we recommend an additional center support with a twin divider (S T = mm). Twin dividers are also suitable for retrofi tting in the partition system. TS3. A. 3. K1. K9 Divider system Version n T Chamber. 3 -. 3 - a x VD1 VD239 Height separation Please state the designation of the divider system (TS0, TS3), the version, and the number of dividers per cross section [n T ]. In addition, please also enter the chambers [K] from left to right, as well as the assembly distances [ /a x ]. 39
XL series XL160 End connectors End connectors steel End connectors made of steel. The connection variants on the fixed point and on the driver an be combined and changed later on, if necessary. Key for abbreviations on page 12 Design guidelines from page 3 L k l 1 = 120 10 10 Connection surface outside Connection surface inside Connection type outside Connection type inside 0 0 120 13. 2 1 Bi 2 13. Bi + 103 110 10 Bi + 13 Technical support: technik@kabelschlepp.de L k s Assembly options FII FIA FFA FAI FAA l 1 = 0 MAI MAA MFA MII MIA Fixed point Driver Connection point F fixed point M driver B i + 103 B i + 13 2 Connection type A threaded joint outside (standard) I threaded joint inside F flange connection Connection surface I connection surface inside A connection surface outside 360 Order example Steel. F A I Steel. M A I End connector Connection point Connection type Connection surface We recommend the use of strain reliefs before driver and fixed point. See from p. 706.
200 1000 tsubaki-kabelschlepp.com/xl XL series heights widths 361