RVO STERN DRIVE 7 DRIVE SHFT HOUSING
Tle of ontents Pge Specifictions............................... -1 Torque Specifictions..................... -1 Specil Tools............................ -1 ering Prelods......................... -1 Luricnts, Selers, nd dhesives......... -1 Exploded Views............................. - rvo Drive Shft Housing................. - Exploded Views............................. - lutch.................................. - Shifter.................................. - U-joint ssemly......................... - Ger Rtios................................ - Letter Designtion Stmped on U-joint Retinter - Numer of Ger Teeth Per Rtio........... - Ressemle Drive Shft Housing.............. - - RVO DRIVE SHFT HOUSING -0 - RVO DRIVE SHFT HOUSING 90-8090
Specifictions Torque Specifictions Description Shift m ssemly U-joint ering Retiner Nut Shift m ssemly to Shifter Shft, Screw Shift Linkge to Shifter Shft, Screw Top over Screws ck over Screws Drive Shft Housing to Ger Housing, Nuts nd Screw Trim T Screw Specil Tools Torque 80 l. in. (9 N m) 200 l. ft. (271 N m) 110 l. in. (1 N m) 110 l. in. (1 N m) 20 l. ft. (27 N m) 20 l. ft. (27 N m) l. ft. (2 N m) 2 l. ft. (2 N m) ering Prelods Description U-joint erings (New) U-joint erings (Used)* Torque 10 l. in. (.07 1.1 N m) - l. in. (.-.7 N m) * erings re used if spun once under lod. Luricnts, Selers, nd dhesives Description Quicksilver 2-- Mrine Luricnt Prt Numer 92-82072 M rnd dhesive 92-22-1 Quicksilver ellows 92-81 dhesive Quicksilver Needle 92-8221 ering ssemly Luricnt Quicksilver Perfect Sel 92-227-1 Quicksilver Specil Luricnt 101 92-18721 Quicksilver High Performnce Ger 92-81021 Lue Description Prt Numer Torque Wrench (l. in.) 91-27 Slide Hmmer Puller 91-91 U-joint ering Retiner 91-172 Wrench lutch ssemly Stnd 91-17011 Shift Hndle Tool 91-1702 ering Removl Tool 91-1727 ering nd Sel Driver 91-18281 ssemly ering Driver 91-8988 Driver nd Puller ssemly 91-9121 U-joint Press dptor 91-87 Universl Puller Plte 91-721 90-8090 RVO DRIVE SHFT HOUSING - -1
TORQUE ONVERSION HRT FOR U-JOINT RETINER Torque Wrench Length in Inches (cm) 1 (81) 1 (0) 17 (2) 18 (7) 19 (8) 20 (08) 21 () 22 (9) 2 (8) 2 (10) 2 () 2 (0) 27 (8) 28 (711) 29 (77) 0 (72) 1 (787) 2 (81) (88) (8) (889) (91) Torque Wrench Reding in L. Ft. (N m) to chieve 200 l. ft. (271 N m) 111 (11) 11 (1) 117 (19) 120 (1) 12 (17) 12 (170) 127 (172) 129 (17) 11 (178) 1 (180) 1 (18) 1 (18) 18 (187) 10 (190) 11 (191) 1 (19) 1 (19) 1 (197) 17 (200) 18 (201) 19 (202) 10 (20) 12 2 - Torque Wrench Length -2 - RVO DRIVE SHFT HOUSING 90-8090
Exploded Views rvo Drive Shft Housing 2 - Screw () - Flt Wsher () - O-ring - ering Sleeve - Needle ering 7 - Thrust Rce (Shim) 8 - Thrust ering 9 - lutch ssemly 10 -Thrust ering 11-Thrust Rce (shim) 12 -Needle ering 1 -ering Sleeve 1 -O-ring 1 -O-ring 1 -O-ring 17 -Shifter Shft ushing 18 -Shifter Shft ushing 19 -Shifter Shft ushing 20 -Shifter Shft Sel 21 -Vent Plug Sel 22 -Vent Plug 2 -O-ring 2 -U-joint ssemly 2 -Drive Shft Housing 2 -Stud () 27 -Flt Wsher () 28 -Lock Nut () 29 -Plstic Plug 0 -Shifter ssemly 1 -O-ring 2 -ll Detent nister -ck over -Flt Wsher () -Screw () E 1 8 0 2 7 17 18 19 20 1 D 9 10 11 12 1 21 Torque Specifictions ft. l. (8 N m) 18-22 ft. l. (2-29 N m) 1 1 2 2 22 2 29 2 2 E 27 28 Luricnts, Selers, dhesives M rnd dhesive................. 92-22-1 D E Quicksilver Needle ering ssemly Luricnt................. 92-8221 Loctite 881....................... 92-82089-1 Quicksilver High Performnce Ger Lue (Use on ll ering surfces.).. 92-81021 Quicksilver Specil Luricnt 101.... 92-18721 78 90-8090 RVO DRIVE SHFT HOUSING - -
Exploded Views Shifter lutch D 2 1 2 1 8 7 10 9 7 11 8 9 1 - Keepers 2 - Thrust ollr - Upper Ger ssemly - Thrust ering - Thrust Rce - Grter Spring 7 - lutch 8 - Lower Ger ssemly 9 - Shft 720 1 1 - Socket Screws - Shifter Shft - Screws - Upper Shift m - Yoke - Spcers 7 - Lower Shift m 8 - Lock Nuts 9 - Link r 10 -Ltch 11-Shift Lever 12 -Flt Wsher 1 -otter Pin 12 7 Torque Specifictions 100 l. in. (11. N m) 110 l. in. (1 N m) Luricnts, Selers, dhesives Quicksilver 2-- Mrine Luricnt................ 92-82072 D Luricnts, Selers, dhesives Quicksilver High Performnce Ger Lue............................ 92-81021 Quicksilver Specil Luricnt 101...... 92-18721 Permlock 11................... Otin Loclly - - RVO DRIVE SHFT HOUSING 90-8090
Exploded View U-joint ssemly Prelod Specifiction -10 l in. (0.7-1.1 N m) Torque Specifiction 200 l. ft. (271 N m) 1 10 7 8 9 19 1 2 18 1 17 1 1 1 1 12 11 Luricnts, Selers, dhesives Loctite 881..................... 92-82089-1 Quicksilver Specil Luricnt 101.... 92-18721 Quicksilver 2-- Mrine Luricnt... 92-82072 1 - Lock Nut 2 - Wsher - Pinion Ger - ering (Smller OD) - ering up (Smller ID) - Spcer 7 - ering up (Lrger ID) 8 - ering (Lrger OD) 9 - Seling Ring 10 -O-ring 11-eveled Wsher 12 -Oil Sel 1 -Oil Sel rrier 1 -Ring Nut 1 -Yoke 1 -ross nd ering 17 -Socket 18 -Yoke 19 -O-rings () 7 90-8090 RVO DRIVE SHFT HOUSING - -
Ger Rtios Letter Designtion Stmped on U-joint Retinter RVO ONE =1.:1 F=1.0:1 H=1.:1 RVO TWO =2.20:1 F=2.00:1 H=1.81:1 Ressemle Drive Shft Housing lign clutch ger timing mrks so tht the + nd signs fce ech other. Mke sure the mrks sty ligned fter you instll the u-joint ssemly ring nut. Ensure the timing mrks remin ligned fter instlling u-joint ssemly ring nut (turn u-joint if necessry). RVO THREE =2.00:1 G (gs engine)=1.81:1 F=1.0:1 K=2.20:1 D (diesel engine)=1.81:1 =1.:1 Numer of Ger Teeth Per Rtio RVO ONE Rtio Drive Driven 1.:1 2 0 1.0:1 27 2 1.:1 27 29 RVO TWO Rtio Drive Driven 2.20:1 2 0 2.00:1 27 2 1.81;1 27 29 RVO THREE Rtio Drive Driven 2.20:1 2 0 2.00:1 27 2 1.81:1 27 29 1.0:1 27 2 1.:1 27 2 - Timing Mrks - + nd signs 00 - - RVO DRIVE SHFT HOUSING 90-8090
The two numers stmped on the ck of the drive shft housing re lso importnt. The top numer,, designtes top thrust ering rce thickness. The ottom numer,, designtes ottom thrust ering rce thickness (i.e. 9=.09 in.). - Upper Thrust ering Rce Thickness - ottom Thrust ering Rce Thickness Mesure thrust ering rce thickness with micrometer. 00 7209 90-8090 RVO DRIVE SHFT HOUSING - -7