Study on Rotorcraft Safety and Survivability

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Study on Rotorcraft Safety and Survivability International Helicopter Safety Symposium 3-4 October 2010 Mark Couch Institute for Defense Analyses Dennis Lindell Joint Aircraft Survivability Program Office

Congressional Language Section 1043 of the Duncan Hunter National Defense Authorization Act for FY09 For rotorcraft combat losses» Report loss rates from 1965-2008» Identify causal factors (weapon types) for the losses» Propose candidate solutions for survivability in a prioritized list, along with recommended funding adequate to achieve rates at least equal to the experience in the Vietnam conflict For rotorcraft losses in combat theater not related to hostile action (i.e., non-hostile)» Identify the causal factors of loss in a ranked list» Propose candidate solutions in a prioritized list, along with recommended funding adequate to achieve the Secretary s Mishap Reduction Initiative goal of 0.5 mishaps/100k flight hours For rotorcraft losses in training or other non-combat operations (i.e., non-combat)» Identify the causal factors of loss in a ranked list» Identify candidate solutions in a prioritized list, along with recommended funding adequate to achieve the goal of rotorcraft loss rates to non-combat causes being reduced to 1.0 Identify the key technical factors (not related to human factors) negatively impacting the rotorcraft mishap rates and survivability trends, to include reliability, availability, maintainability, and other logistical considerations Identify what TACAIR is and has done differently to have such a decrease in losses per sortie when compared to rotorcraft to include: examination of aircraft, aircraft maintenance, logistics, operations, and pilot and operator training; an emphasis on development of common service requirements; candidate solutions to mitigate each causal factor with recommended funding adequate to achieve the goal of rotorcraft loss rates stated above. Submit report to Congress by 1 August 2009 (Per AT&L request, deadline extended 60 days (1 Oct)) 2

Background Conducted in response to Section 1043 of 2009 National Defense Authorization Act Focused on losses of manned rotorcraft during flight occurring during OEF/OIF timeframe (October 2001 September 2009) Focused on near- to mid-term solutions up to 2020 Most comprehensive study conducted on rotorcraft combat and safety losses and included participation from key stakeholders Mishaps Combat Theater Loss Category Definition Congressional Goal Combat Hostile Action Combat Non- Hostile Non-Combat Threat weapon event with loss of aircraft or fatality Class A mishap in a combat theater with loss of aircraft or fatality Class A mishap outside a combat theater with loss of aircraft or fatality loss rate Vietnam mishap loss rate < 0.5 mishaps/100k flight hours mishap loss rate < 0.5 mishaps/100k flight hours 3

Rotorcraft Loss Data OEF-OIF Timeframe 375 rotorcraft losses with 496 fatalities Rotorcraft losses 19% combat hostile action 42% combat non-hostile (mishaps in a combat theater) 39% non-combat (mishaps out of theater) Fatality rates are 3-4x greater in a combat theater than out of theater Combat Hostile Action Combat Non-Hostile Losses Fatalities Fatality / Loss Ratio Flight Hours Loss Rate (/100K flight hours) Fatality Rate (/100K flight hours) 70 145 2.07 3,026,483 2.31 4.79 157 219 1.39 3,026,483 5.19 7.24 Non-Combat 148 132 0.89 8,176,645 1.81 1.61 4

Rotary Wing Combat Losses and Class A Mishaps FY02-09 5

Rotorcraft Combat Hostile Action Losses and Fatalities Attack & Observation Cargo & Utility Total Vietnam OEF/OIF Vietnam OEF/OIF Vietnam OEF/OIF Losses 757 35 1,309 35 2,066 70 Fatalities 644 33 2,421 112 3,065 145 Flight Hours 2,927,130 1,310,619 9,777,753 1,705,654 12,704,883 3,026,483 Combat Loss Rate (/100K flight hours) Combat Fatality Rate (/100K flight hours) 25.86 2.67 13.39 2.05 16.26 2.31 22.00 2.52 24.76 6.57 24.12 4.79 Combat loss rate is 7 times less and combat fatality rate is 5 times less than Vietnam Extensive vulnerability reduction efforts on UTTAS and AAH programs Changes in TTPs More night flights limited visual acquisition of aircraft» 76% of OEF/OIF shootdowns occurred during daylight hours 6

DoD Aviation Class A Mishaps (Combat Non-Hostile & Non-Combat FY02-09) 3-yr average trending downward Maturing of OIF infrastructure Maturing of combat TTPs Drawdown in combat type operations in FY08-09 reducing operational risk 7

Rotorcraft Mishap Losses and Fatalities (Combat Non-Hostile and Non-Combat) Human factors cruise flight Human Factors hover/low speed Non-human Factors Mechanical 8

TACAIR Lessons Learned Prevailing perception is that TACAIR s survivability improvement since Vietnam resulted from substantial and sustained R&D investment Low observable technology, precision stand-off weapons and sensors, countermeasures, and electronic warfare Not fully borne out in the data TACAIR Vietnam to Desert Storm Significant reduction in loss rate against significant peer IADS (Days 1-3) Loss rate after IADS was defeated (Days 4-43) was similar to South Vietnam TACAIR Losses in OEF/OIF Iraq never reestablished IADS after Desert Storm 3 losses: all to IR/RF SAMS in April 2003 New capability to support ground forces from altitude with PGMs Primary TACAIR lesson is value of TACAIR Combat Loss Comparison technology that allows tactics to be modified limiting exposure to most likely threats Low observables (IR, visual, acoustic) Standoff weapons and sensors Vulnerability reduction technologies * Per 1000 sorties 9

Top Priority Solutions for All Loss Causes (2010-2020) Mishaps Threat Weapons Loss Category Focus Areas Candidate Solutions Controlled Flight Into Terrain (cruise flight) Improved Awareness: Terrain Warning (w/ digital database) Real-time weather updates combined with a Terrain Avoidance Warning System Low-power radar for obstacle detection Decreased Pilot Workload: Advanced Flight Control Systems Degraded Visual Environment (low speed and hover) Guided Weapons (MANPADS, RF/IR Missiles) Ballistic Projectiles (RPGs, Rockets, & Small Arms/ Automatic Weapons) Improved Awareness: Decreased Pilot Workload: Improved Facilities: Improved Crashworthiness: Improved Awareness: Improved Countermeasures: Reduced Vulnerability: Improved Crashworthiness: Improved Awareness: Improved Countermeasures: Reduced Vulnerability: Improved Crashworthiness: Flight Displays w/ low Speed Flight Symbology Advanced Flight Control Systems Simulator & Training Area Realism & Availability Updated Crashworthiness Criteria Improved Occupant Seats and Restraints Missile Warning Integrated Aircraft Survivability Equipment Improved IR Countermeasures and Expendables (New research, more capacity) Fire Protection Updated Crashworthiness Criteria Improved Occupant Seats and Restraints Unguided Threat Detection Integrated Aircraft Survivability Equipment Optical Jamming/Dazzling Fire Protection Ballistic Protection Updated Crashworthiness Criteria Improved Occupant Seats and Restraints Addressing These Causes Would Significantly Reduce Rotorcraft Losses and Fatalities! 10

Conclusions Oct 01 Dec 08 Combat Hostile Action Combat Non-Hostile % of losses % of fatalities Loss Rate (/100,000 flight hours) Comparison to Goal Dominant Causes 19 29 2.31 7x better Hostile Fire 42 44 5.19 10x worse Non-Combat 39 27 1.81 4x worse Controlled Flight Into Terrain, Degraded Visual Environment, Object Strike, Engine & Power Train Failure Seven-fold reduction in RW combat hostile action losses from Vietnam to OEF/OIF Significant reduction in losses to small arms/automatic weapons (SA/AW) Aircraft design & tactics have mitigated threat from SA/AW Emerging threats RF guided weapons 81% of losses not due to hostile action CFIT, Brownout, Object/Wire Strike, Engine Failure 11

Recommendations (Part of Congressional Tasking) To further reduce combat losses: Increase rotorcraft investment to improve Situational awareness Threat detection and jamming Damage tolerance Effective guided and unguided threat detection and jamming for small and medium size rotorcraft are key technology requirements To address the goal of 0.5 mishaps or less per 100,000 flight hours: Increase investment in rotorcraft Positional and situational awareness to include weather alerts Warning for flight hazards, terrain and obstructions Rapid response to hazards once detected Improved component reliability Advanced flight control systems with modern control laws are key enabling technologies To reduce personnel injuries and fatalities for combat threat losses and mishaps: Improve airframe crashworthiness and crash protection for passengers Improve fire detection and suppression capabilities 12

Questions? 13