.. Jameco SKU Number: 24381 600W Single Output Charger B-600 series SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 2) OTHERS NOTE BOOST CHARGE VOLTAGE FLOAT CHARGE VOLTAGE RECOMMENDED BATTERY 135 ~ 400AH CAACITY(AM HOURS)(Note 3) BATTERY TYE OUTUT CURRENT VOLTAGE RANGE FREQUENCY RANGE EFFICIENCY (Typ.) OWER FACTOR (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVER VOLTAGE WORKING TEM. WORKING HUMIDITY STORAGE TEM., HUMIDITY TEM. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMI CONDUCTION & RADIATION HARMONIC CURRENT EMS IMMUNITY B-600-12 B-600-24 B-600-48 14.4V 28.8V 57.6V 13.8V Open & Sealed Lead Acid 40A 0 ~ 264VAC 127 ~ 370VDC 47 ~ 63Hz 86% 0.5/230VAC 6.8A/115VAC 25A/115VAC <3.5mA / 240VAC 0.8/115VAC at full load 3.4A/230VAC 50A/230VAC 27.6V 55.2V 70 ~ 2AH 35 ~ 5AH 21A.5A 87% 8% 16 ~ 18V 32 ~ 35V 64.5 ~ 6.5V rotection type : Shut down o/p voltage, re-power on to recover OVER TEMERATURE rotection type : Shut down o/p voltage, recovers automatically after temperature goes down REMOTE CONTROL Open: Normal work Short: Stop Charging LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA FAST CHARGE 2 / 8 stage selectable CHARGING OK Relay contact (RY15) OUTUT OK Relay contact (RY13) TEMERATURE SENSE By NTC -20 ~ +60 (refer to output load derating curve) 20 ~ 0% RH non-condensing -40 ~ +85, ~ 5% RH 0.05%/ (0 ~ 50 ) ~ 500Hz, 2G min./1cycle, 60min. each along X, Y, Z axes UL12, TUV EN60335-1, EN60335-2-2 (except for 48V) approved I/-O/:3KVAC I/-FG:1.5KVAC O/-FG:0.5KVAC I/-O/, I/-FG, O/-FG:0M Ohms / 500VDC / 25 Compliance to EN55022 (CISR22) Compliance to EN600-3-2,-3 / 70% RH Compliance to EN600-4-2,3,4,5,6,8,11; ENV50204, EN55024; light industry level, criteria A MTBF 135.6Khrs min. MIL-HDBK-217F (25 ) DIMENSION ACKING 230*158*67mm(L*W*H) 2.2Kg; 6pcs/14.2Kg/1.76CUFT File Name:B-600-SEC 200--06
ower Jameco SKU Number: 24381 600W Single Output Charger B-600 series Mechanical Specification Case No.805C Unit:mm 230 67 7 145 42.5 ON OFF ON/OFF SWITCH 158 67 33 48 Air flow direction AC INUT INLET 24.1 Charging Curve Start Charge Voltage Vboost Control in No. Assignment(CN0) : HRS DF11-D-2DS or equivalent in No. Assignment in No. Assignment Mating Housing Terminal 1,2 RY13 8 NTC(5K ) 3,4 NC RC- HRS DF11-DS HRS DF11-**SC 5,6 7 RY15 GND RC+ or equivalent or equivalent 0% RY13 : bank OK RY15 : Charging OK NTC / GND : Temperature sense RC+ / RC-: Remote ON/OFF Charge Current Constant Current Constant Voltage % stage 1 stage 2 Color of LED Orange ulse Soft Start Constant Current Constant Voltage Analysis Recond Float Maintain Charge Voltage Charge Current stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Color of LED Orange File Name:B-600-SEC 200--06
Jameco SKU Number: 24381 600W Single Output Charger B-600 series Block Diagram FC : 5KHz WM fosc : 60KHz I/ EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIER & FC OWER SWITCHING RECTIFIER & FILTER +V FC CONTROL AUX OWER WM CONTROL FAN OT CURRENT DETECTION MCU REVERSE DETECTION 2/8 STAGE SELECT REMOTE CONTROL RC Bank OK RY13 Charging OK RY15 Derating Curve 0 80 60 Static Characteristics 0 0 80 70 Ta=25 (%) 40 20 (%) 60 50 40-20 0 20 30 40 50 60 70 AMBIENT TEMERATURE ( ) Function Description of CN0 (HORIZONTAL) 0 5 0 115 264 INUT VOLTAGE (VAC) 60Hz The Function of LEDs in No. 1,2 5,6 7,8, Function Description Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery is full, RY13 "Open" when the battery is still charging Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, RY15 "Open" when the unit stop charging Temperature sensor comes along with the charger can be connected to the unit to allow GND / RTH temperature compensation of the charging voltage Turn the output on and off by electrical or dry contact between pin (RC+) and pin (RC-) RC- / RC+ Open : Normal work, Short : Stop charging Fail Charging Full Color of LED Red Orange File Name:B-600-SEC 200--06
Jameco SKU Number: 24381 600W Single Output Charger B-600 series Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin) and RC-(pin) SW Open SW Short Charging ON OFF ower 1 CN0 RY13 RY13 2 NC NC RY15 RY15 GND RTH RC- RC+ SW + - 2. 2 or 8 stage charging select The charger features user selectable 2 or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. Switch Turn right Turn left Charging mode 2 stage charging 8 stage charging ower 1 CN0 RY13 RY13 NC NC RY15 RY15 2 GND RC- RTH RC+ + - 3.Charging OK (RY15) CN0 Charger Normal work Failure or the protection function is activating Between pin5 and pin6(ry15) ON (Short) OFF (Open) ower 1 RY13 RY13 NC NC RY15 RY15 2 GND RTH RC- RC+ + - RY15 File Name:B-600-SEC 200--06
Jameco SKU Number: 24381 600W Single Output Charger B-600 series 4.Output OK (RY13) 1.Bank OK (RY13) Bank Between pin1 and pin2(ry13) Color of LED CN0 RY13 RY13 Full Charging ON (Short) OFF (Open) Orange ower NC NC RY15 RY15 GND RTH RC- RC+ + - RY13 5.Temperature compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the sensor is not used, the charger still works normally. ower CN0 1 RY13 RY13 2 NC NC RY15 RY15 GND RTH RC- RC+ + - NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. File Name:B-600-SEC 200--06
600W Single Output Charger B-600 series MODEL:B-600-12 OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 BOOST CHARGE VOLTAGE 14.4V + 0.3V I/: 230 VAC I/: 115 VAC O/: BAT 14.41 V/ 230 VAC 14.42 V/ 115 VAC 2 FLOAT CHARGE VOLTAGE 13.8V + 0.3V I/: 230 VAC I/: 115 VAC O/: BAT 3 OUTUT CURRENT 40A I/: 230 VAC O/: BAT 13. V/ 230 VAC 13. V/ 115 VAC 38.6 A/ 230 VAC INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 0VAC~264 VAC) I/:TESTING O/:FULL I/: LOW-LINE=80VAC (+8VAC,-4VAC) HIGH-LINE+15%=300 V O/:FULL/MIN ON: 30 Sec. OFF: 30 Sec MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 81V~264V 2 INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/: 0VAC ~ 264 VAC O/:FULL~MIN 3 OWER FACTOR 0.5 / 230 VAC (TY) I/: 230 VAC TEST: OK F= 0.6 / 230 VAC 0.8 / 115 VAC (TY) I/: 115 VAC O/:FULL F= 0. / 115 VAC 4 EFFICIENCY 86 % (TY) I/: 230 VAC 88% O/:FULL 5 INUT CURRENT 230V/ 3.4 A (TY) I/: 230 VAC I = 2.8 A/ 230 VAC 115V/ 6.8 A(TY) I/: 115 VAC I = 5.7 A/ 115 VAC O/:FULL 6 INRUSH CURRENT 230V/ 50 A (TY) I/: 230 VAC I = 40 A/ 230 VAC 115V/ 25 A (TY) I/: 115 VAC I = 20 A/ 115 VAC COLD START O/:FULL 7 LEAKAGE CURRENT < 3.5 ma / 240 VAC I/: 254 VAC O/: Min L-FG: 1.7 ma N-FG: 1.5 ma Model: B-600-12 Test Report 1 / 6
600W Single Output Charger B-600 series ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER VOLTAGE ROTECTION CH1:16V~18V NO CHARGE MODE TEST I/: 230 VAC I/: 115 VAC O/:TESTING 16.62V/ 230 VAC 16.66V/ 115 VAC ROTECTION RESULT (1) CHARGE OFF (2) RED LED LIGHT (3) RY13/ RY15 RELAY OINT OEN (4) FAN OFF (5) SHUT DOWN Re-OWER ON 2 OVER TEMERATURE ROTECTION Automatically dreate charge current until zero, recovers automatically after temperature goes down I/: 230 VAC O/:BAT. O.T.. Active ROTECTION RESULT (1) CHARGE OFF (2) RED LED LIGHT (3) RY13/ RY15 RELAY OINT OEN (4) FAN ON (5) Shut down o/p voltage,recovers automatically after temperature goes down 3 O/ SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR NO DAMAGE +V AND V SHORT I/: 264 VAC O/: NO ROTECTION RESULT (1) CHARGE OFF (2) RED LED LIGHT (3) RY13 RELAY OINT OEN (4) RY15 RELAY OINT SHORT (5) FAN OFF (6) SHUT DOWN Re-OWER ON 4 BATTERY REVERSE OLARITY Yes. rotected by internal circuit I/: 230 VAC O/:BAT. ROTECTION RESULT (1) CHARGE OFF (2) RED LED LIGHT (3) RY13 RELAY OINT OEN (4) RY15 RELAY OINT SHORT (5) FAN OFF (6) SHUT DOWN Re-OWER ON Model: B-600-12 Test Report 2 / 6
600W Single Output Charger B-600 series CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION 1 FAN SEED CONTROL 20% FAN VOLTAGE 40%~60% 80%~0% 7V~8.5V.5V~.5V.6V~11.5V I/:230 VAC O/:BAT RESULT FAN VOLTAGE 20% 40%~60% 80%~0% 8.15V.18V~.15V 11.08V~11.2V VERDICT 2 REMOTE CONTROL Rc+ / Rc- SHORT: CHARGING OFF OEN: CHARGING ON I/: 230 VAC O/:BAT. SHORT: CHARGING OFF OEN: CHARGING ON 3 CHARGING OK (RY15) RY15: SHORT: NORMAL WORK OEN: Failure or the protection function is activating I/: 230 VAC O/:BAT. RY15: SHORT: NORMAL WORK OEN: Failure or the protection function is Activating 4 OUTUT OK 1. OUTUT OK (RY13) Between in1&in2 (RY13) Color of LED I/: 230 VAC O/:BAT. 1. OUTUT OK (RY13) Between in1&in2 (RY13) Color of LED full On (short) full On (short) Charging Off (open) Orange Charging Off (open) Orange 5 TEMERATURE SENSE Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage If the sensor is not used,the charger still works normally 定電壓 I/: 230 VAC O/:BAT. 定電壓 Ta=0 Ta=25 Ta=50 14.77V 14.41V 13.V Ta=0 Ta=25 Ta=50 14.8±0.2V 14.4±0.2V 13.±0.2V 6 LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA I/: AC OFF O/: BAT 0.8 ma Model: B-600-12 Test Report 3 / 6
600W Single Output Charger B-600 series ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL: 1. HIGH AMBIENT BURN-IN:3HRS I/: 230VAC O/: BAT AH Ta= 48. SELECT:8STAGE 2. HIGH AMBIENT BURN-IN:8HRS I/: 264VAC O/: BAT AH Ta= 4. SELECT:8STAGE 3. HIGH AMBIENT BURN-IN:24HRS I/: 0VAC O/: BAT AH Ta= 45.4 SELECT:8STAGE 4. HIGH AMBIENT BURN-IN:22HRS I/: 0VAC O/: BAT AH Ta= 40.3 SELECT:8STAGE 5. HIGH AMBIENT BURN-IN:24HRS I/: 0VAC O/: BAT AH Ta= 45. SELECT:2STAGE 2 LOW TEMERATURE TURN ON TEST 3 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST 4 TEMERATURE COEFFICIENT TURN ON AFTER 2 HOUR AFTER 12 HOURS IN CHAMBER ON CONTROL 50 5 VIBRATION TEST 1 Carton & 1 Set I/: 230 VAC O/: BAT AH Ta= -25 I/: 272 VAC O/: BAT AH Ta= 50 NO DAMAGE HUMIDITY= 5 %R.H + 0.05 %(0~50 ) I/: 230 VAC (1) Waveform: Sine Wave (2) Frequency:~500Hz (3) Sweep Time:min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) O/: BAT AH TEST:OK TEST:OK + 0.02 %(0~50 ) TEST:OK SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-FG: 1.5 KVAC/min O/-FG: 0.5 KVAC/min I/-O/: 3.6 KVAC/min I/-FG: 1.8 KVAC/min O/-FG: 0.6 KVAC/min I/-O/: 14.12 ma I/-FG: 11.65 ma O/-FG: 0.003 ma NO DAMAGE 2 ISOLATION RESISTANCE I/-O/:500VDC>0MΩ I/-FG: 500VDC>0MΩ O/-FG:500VDC>0MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC I/-O/: 13.7 GΩ I/-FG: 13.7 GΩ O/-FG: 3.17 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 0 mω 4 AROVAL TUV: Certificate NO: UL: File NO: 40 A / 2min 27 mω N/A Model: B-600-12 Test Report 4 / 6
600W Single Output Charger B-600 series E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN600-3-2 CLASS D I/: 230 VAC (50HZ) O/:BAT. ASS 2 CONDUCTION EN55022 I/: 230 VAC (50HZ) ASS CLASS B O/:BAT. Test by certified Lab 3 RADIATION EN55022 I/: 230 VAC (50HZ) ASS CLASS B O/:BAT. Test by certified Lab 4 E.S.D EN600-4-2 I/: 230 VAC (50HZ) CRITERIA A LIGHT INDUSTRY AIR:8KV / Contact:4KV O/:BAT. 5 E.F.T EN600-4-4 I/: 230 VAC (50HZ) CRITERIA A LIGHT INDUSTRY INUT: 1KV O/:BAT. 6 SURGE IEC600-4-5 I/: 230 VAC (50HZ) CRITERIA A LIGHT INDUSTRY L-N :1KV O/:BAT. L,N-E:2KV 7 Test by certified Lab & Test Report repare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 CAACITOR B-600-24:SUOSE C5 IS THE MOST CRITICAL COMONENT LIFE CYCLE I/: 230VAC O/:FULL Ta= 25 LIFE TIME= 16823.4 HRS I/: 230VAC O/:FULL Ta= 50 LIFE TIME= 28605.6 HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 135.6KHRS Model: B-600-12 Test Report 5 / 6
600W Single Output Charger B-600 series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q 00 Rated 2 Diode eak Voltage D 0 Rated STF21NM60N :17A/600V ESAD83-006R :30A/60V 3 Input Capacitor Voltage C 5 Rated 330u/420V 5 I/:High-Line +3V = 267 V O/: (1) BAT INUT (2) Output Short I/:High-Line +3V = 267 V O/: (1) BAT INUT (2) Output Short I/:High-Line +3V = 267 V O/: (1) BAT (2) Output Short (1) 401 V (2) 38 V (1) 51.2 V (2) 0 V (1) 381 V (2) 383 V 4 Control IC Voltage Test U 150 Rated SG3525AN :8V~ 35 V I/:High-Line +3V = 267 V O/: (1) BAT (2) Output Short (1) 12.7 V (2) 12.8 V 5.F.C Transistor ( D to S) or (C to E) eak Voltage Q 1 Rated ST21NM60N: 17A/600V I/:High-Line +3V = 267 V O/: (1) BAT INUT (2) Output Short (1) (2) 430 430 V V DATE SAMLE TEST RESULT TESTER AROVAL 200/1/22 RD SMALE ASS SANFORD SU VINCENT TSENG 200/6/16 200/6/25 RODUCT SAMLE W003A42 RODUCT SAMLE W006A2 ASS SANFORD SU VINCENT TSENG ASS SANFORD SU VINCENT TSENG 2003/12/12 A50-F023 Model: B-600-12 Test Report 6 / 6