Common Rail System Tester CRS-5000 Catalog Injectronix Co., Ltd. 1/13
CRS-5000 is able to test the following common rail pumps and injectors Pumps Injectors Bosch CP1 Bosch CP2 BOSCH Truck BOSCH Automotive Bosch CP3 Delphi CRSP DENSO DENSO DENSO DELPHI Denso HP0 Denso HP3 Denso HP4 Siemens DCP SIEMENS Piezo BOSCH Piezo 2/13
Components of CRS-5000 P/N Name Photo Description 615500 CRS-5000 Controller The Main Electronics Simulator with 8 flat panel touch screen Industrial PC, Build-in database Capable of testing all kinds of common rail injectors and pumps 940200 CRS-FL Digital fuel flow meter Communicates with CRS-5000, to measure fuel flow quantity, for injection and return. It is a must to perform test automation. German flow gear sensor. 710101 Keyboard 710102 Mouse 710103 Stylus Touching pen 615006 User s operational manual For CRS-4000 3/13
716001 Main For Rail Pressure Sensor 716002 Extension For Bosch Pressure Sensor 716003 Extension For Denso Pressure Sensor 716004 Extension For Delphi Pressure Sensor 711035 Main For Pressure Regulation Valve of Bosch,Delphi, Denso HP3/HP4 Pump 715003 Extension 715004 Extension with Plug-Head Terminals For Bosch Pump Regulation Valve For Denso HP3/HP4,Delphi CRSP Pump 4/13
716009 Main To Drive 3 DRVs And for the 2 nd Regulator Valve on Siemens Pump 711003 To Control the Shut-Off Valve on Bosch CP1 Pump 716006 4 Piezo injector Main For Driving 4 Piezo Injectors 716007 Main For Denso HP0 Pump 716008 Timing Signal For Connecting Timing Sensor on Denso HP0 Pump. With Two Connectors for either a 2-pin Magnetic Sensor or a 3-pin Hall-Effect Sensor 5/13
711011 Extension For Delphi CR Injector 711012 Extension For Bosch CR Injector 711013 Main For Driving 6 Solenoid Injectors 711055 Extension 712004 Extension 711006 AC Power Cord With clamp terminal for CR injector For Denso CR Injector European CEE 7/4 711030 AC Power Cord Chinese 711031 AC Power Cord American NEMA 5-15 6/13
711032 AC Power Cord Australian AS/NZS 3112:2000 711034 AC Power Cord United Kingdom BS 1363 711007 Ground Wire Connect to CRS-4000 controller case and safety ground 711009 Fuse To protect pump drive channel #1#1 (5A) 716012 Fuse FOR AC power (15A) 615014 Fuse FOR AC power (10A) 7/13
Spare parts for Φ9mm Nozzle 900861 O-Ring adapter assembly (P/N 940308) 900846 Fitting For Bosch automotive CR injector fuel return port 710005 Nylon tube OD Φ6mm, 6m long 710017 High pressure fuel line M14 1.5 nuts on both ends, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) 710008 High pressure fuel line M14 1.5 nut on one end, M12 1.5 on the other end, OD 6mm, ID 2mm, 500mm long. Matching for Fuel rail assembly (P/N710010) 8/13
Recommend Optional Accessories P/N Name Photo Description 940164 DRV with Adapter Assembly SD-1000 RA-2000 Solenoid Diagnoser Rail Pressure Diagnoser Genuine Bosch DRV with a matching adapter. The assembly shall be mounted on a fuel rail with M14X1.5 port. The assembly has been tested under 1600bar rail pressure. Need 2 sets for testing CR Pumps.( Recommendable) Diagnose various solenoid problems on engine or off engine. Capable to find solenoid problems, which will not be detected by a multimeter. Find a failed solenoid early to avoid waste time. Build-in database, easy for user to add new parts in database. Measure fuel rail pressure for Bosch, Delphi, Denso pressure sensors. Useful tool to diagnose engine fuel system faults. 710080 Fuel return pipe Fuel return pipe (OD Φ6mm, 1.5.m long for each 940164 DRV adapter assembly) 710010 Fuel rail assembly Genuine Bosch Part, for CP2 system, including 8 M14 1.5 ports, 1 rail pressure sensor, 1 pressure relief valve (Recommendable) 710004 Solid plug For blocking M14 1.5 high pressure port on fuel rail. Matching for fuel rail assembly (P/N710010) P/N Name Photo Description 9/13
500630 Mounting Stand for Fuel Rail and Injectors 710047 Pump mounting frame Mounting fuel rail assembly and CR Injectors on the test bench Mounting CR pump on the test bench (Option) 710048 Flange For Bosch CP1/CP3.3 pump, matching for Pump mounting frame (P/N 710047) (Option) 710049 Flange For Bosch CP2 pump, matching for Pump mounting frame (P/N 710047) (Option) 500310 Installation adaptor For Bosch Denso heavy duty CR injector (Option) 500304 CR Tools II (Simple package) Simply package for CR injectors and CR pumps (Option) 10/13
500307 CR Tools III (Full package) Full package for CR injectors and CR pumps, Includes, 500303, 500305, 500306 (Option) 500303 Assembly fixture For Assembly CR injector and Disassembly CR injector (Option) 500305 CR Injector Tools (35pcs/set) (Option) 11/13
500306 CR Pump Tools (Option) 12/13