Owner's Manual Model: LS-PCO-00-GEM (5302043) (00 Gallon Skid-Mounted High Pressure Sprayer) Technical Specifications 00 Gallon Corrosion-Resistant PCO Tank 5.5 HP Honda Engine 990-D403GRGI Pump: (Maximun Flow = 0.6 GPM) (Maximun Pressure = 580 PSI) (Maximun Temperature = 40 F) "526-7-8" Manual Hose Reel 300 Feet of /2" [600 psi] (Handgun) Hose 43H-AL GunJet Spray Gun General Information Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your PCO sprayer. Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation. Warranty/Parts/Service For home usage, products are warranted for one year from date of purchase against manufacturer or workmanship defects. Commercial users have a 90 day warranty. Before Operating the Sprayer. Add gasoline to the engine, and oil to engine crankcase. Refer to engine manual for correct oil type. Add SAE 30 to the sight level in diaphragm pump. Fill the gear case with 90W gear lube until the gear lube runs out the side plug hole. 2. Add plain water to the tank and check the system for leaks. Open the suction line valve. Open the lever valve by the pressure regulator that is connected to the handgun line. DO NOT EXCEED RECOMMENDED PRESSURE ON PUMP OR SPRAYER, AS IT MAY CAUSE HOSES TO BURST AND WILL SHORTEN PUMP LIFE. Your authorized dealer is the best source of replacement parts and service. To obtain prompt, efficient service, always remember to give the following information... - Correct Part Description and/or part number. - Model number/serial number of your sprayer. Part descriptions and part numbers can be obtained from the illustrated parts list section(s) of this manual. For warranty work, always take your original sales slip, or other evidence of purchase date, to your distributor/dealer. www.fimcoindustries.com 000 FIMCO Lane, P.O. Box 700, North Sioux City, SD 57049 Toll Free Phone: 800-83-0027 : Toll Free Fax: 800-494-0440 Form No. 2042 [500837 (0/)] Printed in the U.S.A.
Regulator Tab Pressure Control Bypass Setting Pressure Regulator Adjustment Knob Regulator Tab Pressure Control Pressure Setting Pressure Gauge After Spraying After use, fill the sprayer tank part way with water. Start the sprayer, and allow the clear water to be pumped through the plumbing system and out through the handgun. Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner, and repeat cleaning instructions above. Flush the entire sprayer with the neutralizing/cleaning agent, then flush out one more time with plain water. Follow the chemical manufacturer's disposal instructions of all wash or rinsing water. WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use. Winter Storage Drain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These items are especially prone to damage from chemicals and freezing weather. Hose Barb Outlet(s) (One of these ports is not used on this unit) Operating the Sprayer. Rotate the regulator tab clockwise as far as possible (0 PSI). This aids in the starting of the engine. 2. Make sure handgun is in "off" position and start the engine. 3. Open the handgun. Water should start to flow from the handgun almost immediately. Leave the regulator tab in position (0 PSI) for about minute. Allow any air in the system to be worked out before attempting to spray. Rotate the tab in the opposite direction to increase the pressure. 4. The pressure regulator (red knob on top) may now be rotated to get the desired operating pressure. Operate the sprayer for a short time with plain water and inspect the system again for any leakage. The sprayer is ready to use. 5. The valve in the agitator line may be used to limit flow and pressure to the agitator. Maintenance Change the engine oil per the engine manufacturers specifications. Oil changes in the pump should be done after each 200 hours of use, or at least once a season. To fill the pump with oil, pour oil slowly into the sight tube while slowly turning the pump shaft. Turning the pump shaft purges all of the air from the crankcase. Use SAE 30 motor oil. Refer to the pump and motor owners manuals for their respective replacement parts and service recommendations. The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system. This antifreeze solution should remain in the plumbing system during the winter months. When spring time comes and you are preparing your sprayer for the spray season, rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and maintenance will prolong the life of your sprayer. ** NOTICE **. Be sure all guards covering exposed moving parts, such as shafts, are in place at all times. DO NOT USE the sprayer unless all guards are in place. 2. Test sprayer with plain water before adding chemicals to the tank. 3. DO NOT EXCEED recommended speed, pressure and temperature for the sprayer and pump. 4. High pressure spray can cause serious bodily injury. Handle with care. Grasp gun firmly before starting to spray. During spraying operation, hold gun firmly. 5. DO NOT put hands or fingers in front of the gun or point the gun at your body or anyone else. 6. Before working on, servicing or making adjustments to equipment, disengage power, shut off engine, make sure all moving parts have stopped, and all pressure in the system is relieved. 7. Perform periodic cleaning, maintenance and inspection of fittings and hoses for operator safety. Replace any fittings or hoses that are found to have defects. 8. DO NOT use sprayer for pumping water or other liquid for human or animal consumption. 9. If equipment is used in freezing or near freezing conditions, protect pump and plumbing on sprayer from freezing. Drain liquid from system and add RV antifreeze, as noted above. *** WARNING *** This product, when used, can be dangerous and can cause bodily harm, only if not properly used or guarded. * STAY AWAY FROM EQUIPMENT WHEN IT IS IN OPERATION * Read information and the full instructions furnished with the product before installing and operating. Page 2
Troubleshooting Guide Symptom Probable Cause(s) Corrective Action The pump does not draw water. One or more valves are seating improperly. Suction line is plugged or collapsed. Clogged Strainer. Examine the valve seatings and clean them. Examine suction line. Clean strainer. Pressure gauge fluctuates excessively. The pump is sucking in air through the suction line, or air has not entirely evacuated from the pump. Examine the suction hose and make sure it is firmly secured. Run the pump with the outlet line open to purge air from pump. The liquid flow is irregular. One or more valves are seating improperly. Examine the valve seatings and clean them. Output drops and the pump is noisy. Oil level is too low. Add oil to the proper level. Oil comes out of the discharge port. One or more diaphragms are split. Drain the pump of oil. Dismantle the heads and fit new diaphragms. Fill to correct oil level with motor oil (SAE 30). Refer to the engine and pump owner's manual(s) for further notes. 2.097 #563005 GunJet Spray Gun (Spraying Systems Part No: AA43H-AL6) Item Part List No. Number Qty Description Price ** Gasket, Nylon 2 ** Seat Plug, Seat Plate, Washer, & Core Sub-Assembly 3 ** Packing Washer, Type 302 Stainless Steel 4 5 ** 50003 3 Packing, Leather Inlet Body, Aluminum 29.6 6 7 8 9 0 50005 5006072 50068 5006244 5009080 Handle Body, Aluminum Stop Adjustment Nut, Steel - Zinc Plated Locknut, Steel - Zinc-Plated Stem Nut, Steel - Nickel Plated Tubing, Aluminum 55.44 4.67 2.89 5.54 37.94 50606 Washer, Stainless Steel.49 2 50607 Spring Guide Washer, Type 302 Stainless Steel 3 509069 Spring for Stop Adjustment Nut, Stainless Steel 2.49.59 4 5 509083 50907 Trigger Stop Spring, Stainless Steel Main Spring, Stainless Steel 2.99 5.06 6 7 8 9 20 2 5046033 506307 50727 50760 507705 508406 2 Cap, Aluminum Orifice Disc, Stainless Steel Gasket, Nylon Trigger Guard, Steel - Nickel Plated Guide Vane, Nylon Nozzle Housing, Aluminum.28.46.53 0.66 6.63 7.75 23 24 25 26 27 507 57070 5743 5765 5302 532039 2 Rivet, Steel - Zinc Plated Spring Screw, Steel - Zinc Plated Screw, Stainless Steel Packing Screw, Aluminum Trigger Stop, Steel - Nickel Plated Stem, Type 46 Stainless Steel.49 4.93.67 5.06 5.25 23.36 28 29 30 53400 56607 566026 Spring Stud, Stainless Steel Trigger Guide, Steel - Nickel Plated Trigger, Steel - Nickel Plated 3.57 5.79 5.98 6 7 2 2 Exploded View/Parts List: GunJet Spray Gun #563005 20 0 8 4 25 9 8 28 27 23 ** = Available in Spare Parts Kit (ONLY): #56890 (PK-AB43-AL-KIT) ($39.0) (Spraying Systems Part No: AA43H-AL6) 7 3 8 5 29 3 5 2 9 4 6 26 24 30 Page 3
Exploded View: LS-PCO-00-GEM (5302043) 2.4 2.3.2.3.2.3. 3.3 3.7 3.8 3. 3.5 3.8 Handgun Holder 2.2 2.3 2.4 2.4 4. Hose Reel Attachment 4.8 4.20 2. 4. 4.7 4.6 4.4 4.4 4.8 4.3 4.3 4.5 4.6 4.8 4. 4.9 4.7 4.4 4.4 Inlet/Strainer Detail 3. 3.6 3.5 3.2 4.5 4.4 4.3 4. 4.9 4.0 4.5 Hose Reel Attachment 4.2 Inlet/Strainer Detail 4.2. 3.6 4.2.3 4.2.4 4.2 4.2.2 3.0 Page 4 3.9 3.4
Parts List Model: LS-PCO-00-GEM (5302043) Item No Part Number Qty Description (List Prices are Subject to Change) List Price 527277 300 Ft. PVC High Pressure Hose Assembly 540.00. 553097 Hose, /2" PVC 600# (Yellow) x 300 Ft. 568.00.2 5067052 2 Steel Fitting, /2" MNPT x /2" HB 4.48.3 5054 2 Hose Clamp (3/8"-/2").63 2 530077 00 Gallon PCO Tank & Skid 789.00 2. 5274369 Frame Weldment 25.82 2.2 56999 00 Gallon PCO Tank w/lid 486.28 2.3 5034298 4 3/8" x 6" L-Head Hook Bolt 2.84 2.4 5006054 8 3/8"-6 Hex Nut.25 533232 2 Tank Strap (00 Gallon P.C.O. Tank ONLY) 6.86 3 530087 LRG Manual Hose Reel & Reel Mount 629.07 3. 5006306 4 /4"-20 Hex Whiz (Flange) Locknut.25 3.2 5006307 8 5/6"-8 Hex Whiz (Flange) Locknut.25 3.3 503497 2 Round U-Bolt, /4"-20 x " x 3/4" (3/4" Thread).90 3.4 5054 2 Hose Clamp (3/8"-/2").63 3.5 527495 Reel Mount Weldment 8.50 3.6 527282 Manual Hose Reel 529.00 3.7 5038637 Handgun Holder Bracket 4.29 3.8 507504 2 Rubber Grommet (Black) 2.79 3.9 5067052 Steel Fitting, /2" MNPT x /2" HB 4.48 3.0 502038 Hose, /2" Yellow PVC Hose x 30" 3.86 3. 5034038 8 H.H.C.S., 5/6"-8 x 3/4".55 4 530256 (5.5 HONDA ENG/990-D403GRGI/43H-AL/25ft_Hose) 2470.46 4. 5006307 9 5/6"-8 Hex Whiz (Flange) Locknut.25 4.2 5034065 2 Round U-Bolt, 5/6"-8 x /2" x 2 3/6".5 4.3 505024 2 Hose Clamp, 3/4".8 4.4 505025 4 Hose Clamp, ".9 4.5 50209 Hose, 3/4"- Brd. x 54" 4.94 4.6 5020338 Hose, "-2 Brd. x 36" 7.75 4.7 5020405 Hose, "-2 Brd. x 6" 3.27 4.8 552058 Engine, 5.5 HP (OHV) (Less Gear Reduction) 824.49 4.9 5274358 3-Diaphragm Pump 825.00 4.0 5038258 Strainer Bracket 3.99 4. 563005 GunJet Spray Gun (AA43H-AL6) 4.59 4.2 5636 Strainer 7.25 4.2. 504673 Strainer Cap.94 4.2.2 5058035 Strainer Bowl 5.55 4.2.3 507294 Viton Gasket 6.25 4.2.4 563 Screen (50 Mesh) 5.65 4.3 5040 Poly Close Nipple, 3/4" MNPT.85 4.4 543206 3/4" Single Union Ball Valve 2.25 4.5 506728 2 Poly Fitting, 3/4" MNPT x " HB.96 4.6 504028 Galv. Steel Reducing Bushing, /2" MNPT x /4" FNPT.84 4.7 50025 Poly Elbow, /4" MNPT x " HB 5.08 4.8 500209 Poly Elbow, 3/4" MNPT x 3/4" HB.37 4.9 5034042 H.H.C.S., 5/6"-8 x ".25 4.20 5034069 4 H.H.C.S., 5/6"-8 x /2" (Full Thread).25 Approximate Unit Dimensions 39.986 44.067 33.806 3.000 47.875 (Frame) 30.000 (Frame) 37.859 (Frame) Page 5