INSTLLTION MNULFOR RISEN SOLR MODULE 1. INTRODUCTION Risen energy has stepped into the forefront in development of polycrystalline solar modules many years. It began researching photovoltaics in 1999.The years of experience has produced good quality solar modules in a range of sizes to meet the energy needs of the growing solar market. 2. POWER MODULES Risen Poly series modules come in various sizes to satisfy a full range of applications. Each module is made of poly- crystalline cells manufactured by the "LZ" method. These cells are highest efficiency in the world. To protect the cells from the most severe-environmental conditions, they are encapsulated between a tempered glass cover and an E potted with TPT back sheet. The entire laminate is installed in an anodized aluminum frame for structural strength and ease of installation, the modules which are listed below table are applicable for this manual, the data is tested at STC. Modules Pmpp Impp mpp Isc oc FF% Max Serial Max pplicat system fuse serial ion voltage rating module SYP190P 190W 7.67 24.8 8 32.6 72.9% 1000 16 30 SYP195P 195W 7.68 25.4 8.04 32.6 74.4% 1000 16 30 SYP200P 200W 7.73 25.9 8.1 32.7 75.6% 1000 16 30 SYP205P 205W 7.75 26.46 8.2 32.9 76% 1000 16 30 SYP210P 210W 7.78 27.0 8.25 32.9 77.3% 1000 16 30 SYP215P 215W 7.94 27.1 8.43 33.0 77.4% 1000 16 30 SYP220P 220W 8.12 27.1 8.5 33.0 78.4% 1000 16 30 SYP225P 225W 8.25 27.2 8.5 33.5 78.8% 1000 16 29 SYP200S 200W 6.98 28.6 7.65 SYP210S 210W 7.24 29.0 7.88 SYP220S 220W 7.45 29.5 8.16 SYP230S 230W 7.73 29.8 8.22 SYP240S 240W 7.95 30.2 8.33 SYP250S 250W 7.23 34.6 7.87 36.5 71.5% 1000 16 27 36.5 72.7% 1000 16 27 37.0 72.8% 1000 16 27 37.0 75.7% 1000 16 27 37.2 77.4% 1000 16 26 43.8 72.6% 1000 16 22
SYP260S 260W 7.47 34.8 8.09 SYP270S 270W 7.71 35.0 8.20 SYP280S 280W 7.95 35.2 8.33 44.0 44.5 44.8 73% 1000 16 22 74% 1000 16 22 75% 1000 16 22 Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current and/or voltage than reported at STC. ccordingly, the values of Isc and oc marked on this module should be multiplied by a factor of 1.25 when determining component voltage ratings, conductor current ratings, fuse sizes, and size of controls connected to the P output. 3. PPLICTIONS The modules are a reliable, virtually maintenance free power supply, designed to operate efficiently in sunlight., Sunlight shall not be concentrated artificially on the module,these solar modules are ideal for charging storage batteries used to power remote homes, recreational vehicles, boats, telecommunication systems and other electric generation application. 4. MOUNTING SITE SELECTION The solar modules should be mounted in a location where they will receive maximum sunlight throughout the year and also to be mounted over a fire resistant roof covering rated for the application. In the Northern Hemisphere, the modules should face south, and in the Southern Hemisphere, the modules should face north. Modules facing 30 degrees away from true South (or North) will lose approximately 10 to 15 percent of their power output. If the module faces 60 degrees away from true South (or North), the power loss will be 20 to 30 percent. When choosing a site, avoid trees, buildings or obstructions which could cast shadows on the solar modules especially during the winter months when the arc of the sun is lowest over the horizon. 5. MODULE TILT TNGLE Solar modules produce the most power when they are pointed directly at the sun. For installations where the solar modules are mounted to a permanent structure, the solar modules should be tilted for optimum winter performance. s a rule, if the system power production is adequate in the winter, it will be satisfactory during the rest of the year. The module tilt angle is measured between the solar modules and the ground (Figure 1).
6. MOUNTING THE MODULE Figure 1 : Module Tilt angle The frame of each module has eight 9mm diameter mounting holes (Figure 2 and figure 3 and figrue4). These are used to secure the modules to the supporting structure. For installation safety,we recommend that the minimum torque of screw between 5~8N.m.the mounting method is as figure 4 below. The four holes close to the corners of the module are most often used for mounting. Clearance between the module frame and the mounting surface may be required to prevent the junction box from touching the surface, and to circulate cooling air around the back of the module. In case the modules will be mounted on the roof or wall of a building, the standoff method or the rack method are recommended. STNDOFF: The modules are supported parallel to the surface of the building wall or roof. Clearance between the module frames and surface of the wall or roof is required to pre- vent wiring damage and to allow air to circulate behind the module. The recommended standoff height is 4.5 in. (about 115 mm) If other mounting means are employed, this may affect the Listing For Fire Class Ratings. RCK: The supporting frame is used to mount modules at correct tilt angles. The modules are not designed for integral mounting as part of a roof or wall. The mounting design may have an impact on the fire resistance Figure 2: luminum frame :1640*992*50*35(mm)
Figure 3: luminum frame :1950*992*50*35(mm) Figure 4: luminum frame :1490*992*50*35(mm)
Figure5. Mounting method 7.WIRING For module wiring,when your P system includes other components (batteries, charge controllers, inverters, etc.), be sure to follow the safety recommendations of their manufactures. These modules contain factory installed bypass diodes. If these modules are incorrectly connected to each other, the bypass diodes or cable or junction box may be damaged. For array wiring,the term array is used to describe the assembly of several modules on a support structure with associated wiring.use copper wire that is sunlight resistant and is insulated to withstand the maximum possible system open circuit voltage. Check your local codes for requirements.
8. GROUNDING For grounding, there is a grounding label and two holes at the panel. Position refer to the figure 1.Size and earth the equipment grounding conductor in accordance with local requirements or the IEC. ttach the equipment grounding conductor to the module frame using the hole and hardware provided. Note that a stainless steel washer is used between the ground wire and the module frame (see figure 6). The diameter of hole on module is 4mm. The diameter of nut is 5mm.ccording to GB/T 97.1, d1 is 5.3mm,d2 is 10mm,h is 1mm.This washers are used to avoid corrosion due to dissimilar metals. Tighten the screw that the minimum torque of screw between 0.5~1N.m.We recommend you attach all module frames to an earthground. ttach a separate ground wire to one of the extra mounting holes on the module frame with a self-tapping screw. The racks must also be grounded unless they are mechanically connected by nuts and bolts to the grounded modules. Grounding is achieved by securing the array frame for both roof and field mounted applications. Please noted all washers and nut are stainless steel. Figure6: Grounding method 9. JUNCTION BOX
Junction Box Connector type Connector Bypass diodes Wire size and type Modules Type temperatrure ratings type SYP190P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP195P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP200P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP205P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP210P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP215P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP220P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP225P P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP200S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP210S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP220S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP230S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP240S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169
SYP250S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP260S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP270S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 SYP280S P-GZX0701 P-GZX0601-1 -40-85 10SQ050 2PfG 1169 1*4.0mm 2*900M By having a bypass diode, the forced current will bypass the shaded module in a series circuit, thereby minimizing module heating and array current losses. For 12-volt systems and higher: Each solar module junction box has a diagram illustrating the proper direction for the by- pass diode to be installed between two of the terminal screws. When the solar modules are connected as individual series strings first, and then these strings are connected in parallel,bypass diodes should be used in each junction box,this is the simplest wiring arrangement for most installations. t a minimum the bypass diodes must have the following electrical characteristics: Rated verage Forward Current bove maximum system current at highest operating temperature. Rated Repetitive Peak Reverse oltage bove maximum system voltage at lowest operating temperature. 10. MINTENNCE Solar modules require very little maintenance. It is not un- common for a remote site to be checked but once per year. Under most conditions, normal rainfall is sufficient to keep the module glass clean. If dirt build-up becomes excessive, clean the glass with a soft cloth using milddetergent and water. Modules that are mounted, flat should be cleaned more often, as they will not "self clean" as effectively as modules mounted at 15 degree or greater.once a year, check the tightness of terminal screws and the general condition of the wiring. lso, check to be sure that mounting hardware is tight. Loose bolts could result in a damaged module or array. 11. WRNINGS Solar modules are live electrical power sources when ex- posed to light. rrays of many modules can cause lethal shock and burn hazards. Solar modules should be covered with an opaque material during installation to avoid shocks or burns. Do not touch live terminals with bare hands. Use insulated tools for electrical connections. 12.PERMIT - Before installing your solar system, contact local authorities to determine the necessary permit, installation and inspection requirements. 13.INSTLLTION ND OPERTION Systems should be installed by qualified personnel only. The system involves electricity, and
can be dangerous if the personnel are not familiar with the appropriate safety procedures. Do not step on the module. lthough the modules are quite rugged, the glass can be broken (and the module will no longer work properly) if it is dropped or hit by tools or other objects. Sunlight shall not be concentrated on the module. The module frames is made of anodized aluminum, and therefore corrosion can occur if the module is subject to a salt water environment with contact to a rack of an- other type of metal.(electrolytic Corrosion) 14.INSPECTION Follow the requirements of applicable National and local electrical safety Codes. 15.BTTERY When solar modules are used to charge batteries, the battery must be installed in a manner which will protect the performance of the system and the safety of its users. The battery should be away from the main flow of people and animal traffic. Select a battery site that is protected from sunlight, rain, snow, debris, and is well ventilated. Most batteries generate hydrogen gas when charging, which is explosive. Do not light matches or create sparks near the battery bank. When a battery is installed outdoors, it should be placed in an insulated and ventilated battery case specifically designed for the purpose. 16.Contact Us: Manufacture: Risen Energy Co.,Ltd. Contact person: Zeng Xue Ren phone: 65295991 fax:65215991 Manufacture address: MeiLin Town,NingHai,NingBo,ZheJiang,P.R.china Website: http://www.risen-solar.com