Reproduction. Not for. Parts Manual. Models Mfg. No. Description BTPD22675, 22" 7.25GT Self-Propelled Walk Behind Mower (2012)

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Transcription:

Parts Manual Models Mfg. No. Description 7800882 BTPD22675, 22" 7.25GT Self-Propelled Walk Behind Mower (2012) Revision - Manual Part No. 1754654 Rev. Date: 2/21/2012

Table Of Contents PRODUCT COMPONENTS PAGES Handle & Controls Group... 4 Engine Group... 6 Transmission Group... 8 Wheels Group... 10 Decals Group... 12 Deck Group... 14 Torque Specification Chart... Inside Back Cover

Handle & Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

Handle & Controls Group REF NO PART NO. QTY. 0010 1931337SM 2 0020 7024649YP 4 0030 7076978SM 2 0040 7090391SM 4 0050 7090892YP 1 0060 7091189YP 2 0090 7300705AMA 1 0100 7301013AYP 1 0120 071530MA 1 0130 1101670MA 1 0140 7103975AYP 1 0150 7103977YP 1 0160 7035744YP 4 DESCRIPTION BOLT, Carriage, Short Neck, 5/16-18 x 1-1/2, G5 WIRE TIE, 11 Inch Std Blk Nylon NUT, Hex Lock, 1/4-20 WASHER, Internal Tooth Lock, 5/16 CAPSCREW, Hex Head, 1/4-20 x 2-1/4, GR 5 BOLT, Carriage, Curved Head, 5/16-18 x 2 HANDLE, Upper HANDLE, Lower GUIDE, Rope, 1/4-20 thread CONTROL, Drive, Single Speed BAIL, OPC Propelled CABLE, Bail KNOB, Wing, 5/16-18 Footnotes 5

Engine Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

Engine Group REF NO PART NO. QTY. 0010 26X313MA 1 0020 1101830MA 1 0030 025X11MA 3 0040 1101786MA 1 0050 7104074YP 1 0060 7104084YP 1 0070-10 128M02-0115-F1 1 0070-20 691138 2 0080 7103288YP 1 0090 7100763MA 1 0100 26X303MA 1 0110 7090167SM 1 0120 7012063SM 1 DESCRIPTION SCREW, #10-24 x 1.38 Black COVER, Belt, 22" Side Discharge, Front Wheel Drive BOLT, 3/8-16 x 2-1/2" Hex Washer Face ASSEMBLY, Engine Spacer, 2122FDTM BLADE HUB, 22" Front Wheel Drive BELT, Drive 22" WBM Single Speed * ENGINE, 7.25TP Briggs & Stratton (Engine Model: 128M02-0115-F1) SCREW, Pan HD Cross Recess, Tapping BLADE, Wave, Steel Deck PULLEY, Engine, 22 Deck, Single Speed SCREW, #8-11 Poly Thread x.63, Pan Head Cross Recess CAPSCREW, Hex Head, 3/8-16 x 2, GR 5 WASHER, Cone Footnotes Note* To verify your specific engine model, please reference the ID Tag located on your engine. See your local Briggs & Stratton distributor for parts and service. 7

Transmission Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

Transmission Group REF NO PART NO. QTY. 0010 7101206MA 1 0020 7101270YP 2 0030 7102671YP 1 0040 015X88MA 1 0050 164X27MA 1 0060 7091058YP 1 DESCRIPTION TRANSMISSION, 22 WBM Single Speed, Front Wheel Drive PIN, Drive SPACER, Drive Transmission NUT, Hex Flange Lock, 5/16-18 SPRING, Compression SCREW, Hex Head Cap, 5/16-18 x 3-3/4" GR 5 Footnotes 9

Wheels Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

Wheels Group REF NO PART NO. QTY. 0010 7014341YP 4 0020 7091585SM 4 0030 7101207YP 2 0040 7101402YP 2 0050 7103500YP 2 0060 7103539YP 4 0070 7103541YP 2 0100 001X85MA 2 0110 17X169MA 4 0140 7600116YP 1 0150 7600115YP 1 0160 7600114YP 1 0170 7600113YP 1 0180 7103542YP 4 DESCRIPTION RING, Retaining NUT, 3/8-16 Hex Center Lock, YZ GEAR, PINION, 22 WBM, FWD SHIELD, DUST, 22 WBM, FWD WHEEL, 8" x 2" Drive, w/db Tread P-290 Satin Black HUBCAP, 8"& 9" Wheel Spoked, P-391 St Yellow WHEEL, 8" X 2" Idle w/db Tread, Brute, Satin Black BOLT, Hex, 3/8-16 x 3/4 WASHER, FLAT, 1 OD X.387 ID KIT, RF, Height-Of-Cut, Front Wheel Drive, 2N1 KIT, LF, Height-Of-Cut, Front Wheel Drive, 2N1 KIT, RR, Height-Of-Cut, 22" WBM 2N1 KIT, LR, Height-Of-Cut, 22" WBM 2N1 GRIP, Height Latch, P-391-St, Yellow Footnotes 11

Decals Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

Decals Group REF NO PART NO. QTY. 0010 7013010SM 1 0020 7029782MA 1 0030 7101110YP 1 0050 7101908YP 1 0060 7102372YP 1 0070 7103545YP 1 0080 7104141YP 1 DESCRIPTION DECAL, Danger, Cut Finger DECAL, OPC Bail International Symbol DECAL, Danger, Deck, MY 07.5 DECAL, Warning, Walk-Behind Mower DECAL, Customer Service, Brute DECAL, Brute Walk-Behind Mower DECAL, 22" Front Wheel Drive Brute Footnotes 13

Deck Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

Deck Group REF NO PART NO. QTY. 0010 7091020YP 2 0020 7091286YP 3 0030 7300850AYP 1 0040 7300851AYP 1 0080 7900053MA 4 0090 7900067YP 2 0100 0166X5MA 1 0110 215X11ZMA 1 0120 672421MA 1 0130 672422ZMA 1 0140 672738MA 1 0150 7300852ZYP 1 0160 7300853ZYP 2 0170 7301115ZYP 1 DESCRIPTION NUT, Push, 1/4 SCREW, Self Tap, SEMS, #10-24 x 1/2 BRACKET, Handle, RH BRACKET, Handle, LH NUT, 3/8-16 Hex Flange Lock, GR 5 SCREW, Pan Head, Self Tap, Torx, 1/4-20 x 1/2 SPRING, Torsion, Chute ROD, Pivot, Mulch Cover CHUTE, Plastic Side Discharge PLATE, Mulch GUARD, Rear BRACKET, Chute BAFFLE, 22" Side Discharge DECK, 22" WBM, Side Discharge Footnotes 15

12/07 BRITISH COLUMBIA ALBERTA SASKATCHEWAN MANITOBA ONTARIO QUEBEC Small Engine Clinic HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES ZIPCODES Magneto Power (800) 733-7388 Atlantic Power (800) 456-5692 MWE (800) 683-8484 Preferred Power (800) 331-7164 Power Source Canada (905) 829-0006 Central Power SEDCO (800) 444-7774 (800) 346-4260

Briggs & Stratton Corporation INTEGRATED DISTRIBUTOR NETWORK Midwest Engines 700 Enterprise Rd Aurora, IL 60504 www.mwe.net (800) 683-8484 Central Power Systems 3700 Paragon Dr Columbus, OH 43228 www.centralpower.com (800) 444-7774 Atlantic Power 20 Empire Stat Rd Castleton, NY 12033 www.atlanticpowerinc.com (800) 456-5692 Preferred Power Inc 6509-A Northpark Blvd Charlotte, NC 28216 www.centralpower.com (800) 331-7164 Central Power Systems 3700 Paragon Dr Columbus, OH 43228 www.centralpower.com (800) 444-7774 Magneto Power LLC 1000 W. Donges Bay Rd Suite 100 Mequon, WI 53092 www.magnetopower.com (800) 733-7388 Sedco, Inc 225 Henry D. Robinson Blvd Pendergrass, GA 30567 www.sedcoinc.com (800) 346-4260 Power Source Canada, LTD 2815 Bristol Circle, Unit 1 Oakville, ON L6H 6X5 www.powersourcecanada.ca (905) 829-0006

Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class 5.6 8.8 10.9 12.9 Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M3 5.88.56 13.44 1.28 19.2 1.80 22.92 2.15 M4 13.44 1.28 30.72 2.90 43.44 4.10 52.56 4.95 M5 26.4 2.50 60.96 5.75 5.97 8.10 7.15 9.7 M6 44.64 4.3 7.3 9.9 10.3 14 12.1 16.5 M7 5.2 7.1 12.1 16.5 16.9 23 19.9 27 M8 7.7 10.5 17.7 24 25 34 29 40 M10 15 21 35 48 50 67 59 81 M12 26 36 61 83 86.2 117 103 140 M14 42 58 101 132 136 185 162 220 M16 64 88 147 200 210 285 250 340 M18 89 121 202 275 287 390 346 470 M20 126 171 290 390 405 550 486 660 M22 169 230 390 530 559 745 656 890 M24 217 295 497 375 708 960 840 1140 M27 320 435 733 995 1032 1400 1239 1680 M30 435 590 995 1350 1401 1900 1681 2280 M33 590 800 1349 1830 1902 2580 2278 3090 M36 759 1030 1740 2360 2441 3310 2935 3980 M39 988 1340 2249 3050 3163 4290 3798 5150 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 10 20 0 Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/4 1 30 40 1/4 1/2 3/4 50 60 Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/4 70 80 3 Body Diameter Nut, M8 Screw, M8-1.25 x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch 90 100 1/4 1/2 3/4 Body Length (mm) Body Length (in) 4 Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M8-1.25 x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS. BRUTE is a trademark of Briggs & Stratton Power Products. Copyright 2011 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group. Briggs & Stratton Power Products Group 12301 W. Wirth Street Wauwatosa, WI, 53222 USA www.brutepower.com Copyright 2012 by Briggs & Stratton Corporation