SA40 Parts List Model: 5604487 Form No. 5604653 /06 revised 7/06 REV B
PARTS LIST GENERAL VIEW 3 4 6 7 5 Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Recovery System Item Ref. No. Qty Description 5 Scrub System-0D 6 Solution System 7 Squeegee Assy ii SA40-5604653 /06
TABLE OF CONTENTS PARTS LIST DESCRIPTION PAGE Chassis System... -3 Drive Wheel Assembly... 4-5 Platform Assembly... 6-7 Control System... 8-9 Decal System... 0- Electrical System... -3 Recovery System... 4-5 Scrub System-0D... 6-7 Solution System... 8-9 Squeegee System... 0- Ladder Diagram-... -3 Ladder Diagram-... 4-5 Optional Kits and Accessories... 6 Recommended Spare Parts... 7-8 Brush Selector Guide-Disk... 9 Squeegee Blade Selector Guide... 30 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to find the Ref. No. for that kit. * Specify the model and serial number of the machine. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X /8 4 805 Chain-Cover 5 905 Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X.074 0 5630 Solution Tank 563034 Hinge Plate K 56303 Kit-Hardware Solution Tank * Use the space below to record the model and serial number for future reference. Model Serial No. /06 5604653 - SA40
SA40-5604653 /06 PARTS LIST 3 4 5 5 7 7 54 9 0 3 3 5 5 6 7 8 9 0 3 4 5 6 7 9 30 3 3 33 34 35 36 37 38 39 40 4 4 48 56 44 45 45 46 47 48 49 50 5 5 8 54 4 0 34 7 9 6 53 4 55 4 57 58 59 60 6 PARTS LIST CHASSIS SYSTEM
revised 7/06 CHASSIS SYSTEM PARTS LIST Kit Item Ref. No. Qty Description Kit Item Ref. No. Qty Description K,K4 # Washer 8x3x.5uni6593 0 Pcs K3 36 Bearing Cup K4 4 Screw, Hex Hd M8 x 45- K3 37 Bearing Cone K,K4 3 Screw, Hex Thd To Hd M8 x 0 SS K3 38 Seal, Shaft K4 4 9 Nut, Hex Nyl Loc Thin M6 39 563403 Block, Bearing K4 5 8 Nut, Hex Nyl Loc Thin M0 K3 40 Bearing Ball 6 Intentionally Omitted K4 4# Tie Cable 4.8x430 White Pcs K4 7 7 Washer, Flat 6,4 X,5 K4 4 Chain - Ball K4 8 4 Washer, Flat 8.4 X 6 X.6 K4 44 Screw Grub M5 x 0 Uni599 K4 9 4 Scr-Hex Hd Loc 3/8-6 x.6 K4 45 4 Scr, Pan Phil M5 x 6 K4 0 4 Scr-Hex M8-.5 X 6MM K4 46 3 Screw, Hex Thd To Hd M6 x 4 K3 Nut, Hex Nyl Loc-Thin -4 K4 47 5 Flat Tie Holder K4 Key-Wdf 5MM X 6.5MM X 6MM K4 48 5 Thread Rolling Scr 5 X 6 K4 3 8 Scr-Soc Shd M x 6mm x M0-.50 K4 49 3 Washer, Flat Xl K4 5 Wsh, Int Shprf #0 K4 50 4 Screw Flat Socket Head M6 x 5.0 K 6 Wheel K4 5 3 Scr, Pan Phil M6 x 6 7 560409 Mounting Tab K4 5 4 Washer, Flat Xl 9.5 X 7 X.5 8 Drive Wheel Assembly 53 909556000 Clamp 8 9 5604094 Bar Linkage K4 54 4 Washer Flat Xl Uni-6593 8 x 4 0 560405 Battery Tray 55 909996000 Spacer 5.5 X 8 X 3 560430 Steering Shaft K4 56 Scr 4.8 X 6 UNI6954 Thd Form 560435 Link Bar 57 56383857 Indicator-Charge Led W/Temp 3 560448 Steering Shaft Weldt 58 56383587 Adapter-Interlock Pin 4 56045 Spindle Mount Weldment 59 56383586 Adapter-Charger Delta-Q Power 5 560457 Collar 60 466344000 Clamp Black 6 5604448 Chassis Weldment 6 56384043 Strain Relief Kit K4 7 6 Bushing Link Arm [8] 560439 Harness-Drive Motor 9 560469 Sprocket- Tooth K 30 Universal Joint 3 Platform Assembly 3 560439 Tube-Steering Assembly K4 33 Screw Cap 34 560467 Bearing Flange 35 56383856 Charger-Onboard 4VDC 650W (E) NOTE SERVICE KITS K 560438 Universal Joint Kit K 560433 Rear Wheel Kit K3 560433 Bearing Block Kit K4 5604333 Chassis Hardware Kit [ ] = Not Shown # = Revised or new since last update NOTE = The onboard battery charger 56544 has been replaced in production by 56383856. If you need to replace 56544 please order Onboard Charger Kit 5638387. /06 5604653 - SA40 3
PARTS LIST DRIVE WHEEL ASSEMBLY 6 0 4 4 30 3 0 3 5 7 7 6 7 8 6 34 5 3 9 3 4 7 8 5 9 33 7 5 5 3 8 9 7 4 SA40-5604653 /06
DRIVE WHEEL ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description Drive Wheel Assembly K7 Sprocket Assy K7,K8 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 Scr-Soc Hd 5/6-8 X.50 K8 5 Nut, Hex Nyl Loc-Thin 5/6-8 K7,K8 6 Wsh-Flt Sae Ss 5/6 K5,K6,K7 7 Key-Wdf 5mmx6.5mmx6mm K6,K8,K9 8 4 Scr-Carriage Ss M8-.5 X 0mm K6 9 Drive Wheel 0 560443 Drive Wheel Frame Weldment K6 Axle K6,K9 Axle Bearing K5 3 Drive Wheel Motor (M) * 5638400 Electromagnetic Brake Kit NOTE 4 5604077 Spindle Weldt K5 5 Spacer 6 56045 Steering Plate K5,K6,K8,K9 7 8 Washer, Flat 8x7x.6 SS K7 8 Sprocket-5 Tooth K7 9 Sprocket- Tooth 0 560470 Chain-Roller K7 Chain-Roller K7 Weld t-idler Adjust K6 3 Key, 6mm Sq K7,K8 4 Screw, Hex Thd To Hd M6x35 SS K5,K6,K8,K9 5 5 Nut, Hex Nyl Loc Thin M8 SS K5,K6,K8 6 4 Screw, Hex Thd To Hd M6x5 SS K8 7 4 Screw, Hex Thd To Hd M8x30 SS K7,K8 8 Nut, Hex M6 SS K7,K8 9 Screw, Hex Thd To Hd M8x55 SS K8 30 4 Spacer K8 3 Spacer K6 3 33006059 Ring D 0 UNI7435 K6 33 56003959 Wsh-Flt A DIN90 0.5X30X.5 K6 34 56003533 Scr Hex SS M0-.50X0MM SERVICE KITS K5 5604336 Drive Wheel Motor Kit K6 5604338 Wheel And Bearing Kit K7 5604435 Sprocket And Chain Kit (used with 560443) K8 5604340 Drive Wheel Hardware Kit K9 5604384 Front Wheel Bearings Kit * = Optional, Not Included NOTE : Electromagnetic Brake Kit 5638400 can be used to replace Brake-Electromagnetic 56384098 as a separate repair part for the Drive Wheel Motor. /06 5604653 - SA40 5
PARTS LIST PLATFORM ASSEMBLY 6 4 7 0 5 9 3 8 3 6 SA40-5604653 /06
PLATFORM ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description Platform Assembly K 8 Washer K 6 Scr Pan Phil Plastit0-4x.6 K 3 Scr Pan Phil Plastite 0-4x K 4 4 Scr-Pan Phil Plast M5x.3x0mm 5 560405 Platform-Upper 6 560485 Pedal-Safety 7 56384567 Pedal-Foot 8 560487 Platform-Bottom 9 56384579 Spring-Compression-M/W-.480 OD NOTE 0 5604406 Switch Harness (S, S5) 5658690 Grommet 5633006 Grommet 3 56384568 Spring-Compression-SS-.480 OD NOTE SERVICE KITS K 560447 Platform Hardware Kit NOTE : All three springs should be replaced at the same time for these machines. /06 5604653 - SA40 7
PARTS LIST CONTROL SYSTEM 5 4 3 5 0 3 3 7 4 6 8 4 8 SA40-5604653 /06
CONT ROL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K3 Washer, Flat 3X4 K3 Key-Wdf 5mmX6.5mmX6mm 3 560449 Control Panel K3 4 Collar 5 560496 Shaft Steering 6 560465 Shaft Hex K 7 Universal Joint K 8 Hook Latch K3 0 Bearing-Flange 560440 Bracket-Prop Rod 5660060 Steering Wheel K3 3 Nut, Hex Nyl Loc Thin M K,K3 4 4 Scr, Pan Phil M5x0 Ss K3 5 Screw Grub M5x0 Uni599 SERVICE KITS K 560438 Universal Joint Kit K 560435 Draw Latch Kit K3 5604365 Control Hardware Kit /06 5604653 - SA40 9
PARTS LIST DECAL SYSTEM 4 5 7 4 3 0 SA40-5604653 6 /06
DECAL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K Decal, Caution K Decal-Chemical Ratio K 3 Decal-SA40 K 4 Decal-Clarke K 5 Decal-Charger Cord K 6 Decal-Error Codes K 7 Decal-Charger LED SERVICE KITS K 5604497 SA40 Decal Kit /06 5604653 - SA40
PARTS LIST ELECTRICAL SYSTEM 3 6 37 6 7 5 8 4 7 4 5 5 8 9 7 4 0 33 36 0 35 9 34 30 3 3 8 9 3 SA40-5604653 /06
revised 7/06 ELECTRICAL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description 560443 Circuit Breaker 50 Amp (CB) K 4 Washer, Flat 6,4x,5 K 3 3 Scr-Pan Phil /4-0 X.38 K 4 5 Nut, Hex W/ Shprf /4-0 K 5 3 Stud [6] 5604444 Harness-Main K 7 Interface Panel Assembly (A) 8 560476 Solid State Relay (K) 9 560493 Electrical Panel 0 560443 Speed Controller (E) 560447 Disconnect-Emergency [] 56048 Cable-Power Red [3] 560483 Cable-Power Black 4 563555 Circuit Breaker, 5 Amp (CB) 5-00-057 Bat Terminal Cover Red 6 Potentiometer, 00k (R / part of Main harness) 7 564089 Fuse, 50 Amp (F) 8 56438 Circuit Breaker, 0 Amp (CB3) 9 56469858 3 Electrical Mount 0 45054000 Clamp Black 5650963 Circuit Breaker-5 Amp (CB4) 566083 Contactor 4v, 00 Amp (K) K 3 Washer, Flat Xl 5,5x5x, Ss K 4 Viti Tcei/Scr, Soc Hd K 5 4 Scr, Pan Phil M5x6 6 46888000 Switch, Key With Water Proof Cup (S) * 46887000 Key PCS K 7 4 Cover For Screw Tcb 4.8mm 8 47A 3 Cable Battery Kit 466B K 9 Scr, Pan Phil M6x K 30 Scr, Pan Phil M4x0 3 5096A Knob, Speed Control K 3 Screw, Hex Thd To Hd M5x 33-00-0573 Bat Terminal Cover Blk 34 566503 Rectifier 35 Amp (D) 35 460497000 Screw Hex HD M4X6 SS 36 5638965 Rectifier Assy. (D) 37# 466337000 7 Tie Cable 4.8x430 White Pcs [ ] 560445 Wire Assy White [ ] 560444 Wire Assy Black SERVICE KITS K 560434 Electrical Hardware Kit K 5604499 Control Board Kit [ ] = Not Shown * = Optional, Not Included # = Revised or new since last update /06 5604653 - SA40 3
PARTS LIST RECOVERY SYSTEM 9 8 7 6 8 7 0 3 8 5 3 4 30 0 4 6 6 8 5 34 33 4 7 5 9 7 3 9 3 3 4 4 SA40-5604653 /06
revised 7/06 RECOVERY SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K Latch, Draw K7 3 Screw, Hex Thd To Hd M6x30 K7 3 3 Washer, Flat 6,4x,5 S.S. K,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.5) 6 560405 Recovery Tank K4 7 Debris Cage K4 8 Debris Tray Cover 9 560458 Back Panel 0 560464 Gasket-Recovery Tank 560458 Vac Hose Assy 560485 Drain Hose [3] 5604306 Jumper Harness 4 5604443 Guard-Splash-4X-Poly K8 5 Vacuum Motor Support Gasket K6 6 Gasket, Vacuum Motor 7 450543000 Hose Clamp 4/3-5 K3,K7 8 8 Washer, Flat Xl 5,5x5x, Ss 9 9000046 Cover Vacuum Motor K,K5,K7 0 3 Viti Tcei/Scr, Soc Hd K8 Insulation Tube K8 Panel, Acoustic Insulation K7 3 3 Plate Cover 4 909 667 000 Filter K6 5 Vacuum Motor 3 Stage 4v (M4) K3 6 Gasket Float Support K3 7 Float Cage-Complete K,K5,K7 8 3 Nut, Hex Nyl Loc Thin M4 Ss K3,K7 9 6 Scr,Pan Phil M5x6 Ss K5 30 Clamp, Hose D.50 3# 466337000 Tie Cable 4.8x430 White Pcs 3 9096595000 Flat Tie Holder 33 909799000 Screw Cyl Hd 5X6 Self L. Plas SERVICE KITS K 560435 Draw Latch Kit K3 5604359 Float Cage Kit K4 5604360 Debris Cage Kit K5 560436 Hose Clamp Kit K6 5604363 Vacuum Motor Kit K7 5604364 Recovery Hardware Kit K8 5604383 Vacuum Motor Insulation Kit [ ] = Not Shown # = Revised or new since last update /06 5604653 - SA40 5
PARTS LIST SCRUB SYSTEM-0D 6 3 5 5 38 3 4 5 8 4 36 8 7 3 40 4 7 40 8 4 34 0 34 35 3 9 6 3 30 33g 6 7 39 9 37 9 33 33c 33f 33d 33b 0 33e 33a 33h 6 SA40-5604653 /06
revised 7/06 SCRUB SYSTEM-0D PARTS LIST Kit Item Ref. No. Qty Description K # Washer 8x3x.5uni6593 0 Pcs K Screw, Hex Thd To Hd M6x50 K 3 4 Screw, Flat Socket Head K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6# 3 Washer M8 Uni75b 0 Pcs Set K 7 3 Washer, Flat 8.4X6X.6 K 8 Rivet, Nylon Tree Push-In (.5) K 9 Key, Square.5 X.44 K 0 Scr-Soc Hd 5/6-8 X.5 Zinc K Scr-Hex Thd Form M6 X 0mm K Scr-Soc Shd M6xmm X M5-0.8 K 3 Scr-Soc Shd M8x6mm X M6-.00 K 4 Scr-Hex Plastic M8-.5 X 6MM K 5 Wsh, Bowed.66x.500x.060 6 560407 Disc Brush Motor (A-F) (M5) 7 5604095 Shaft Disc Brush Motor 8 56047 Deck Lift Plate Weldment 9 56040 Lower Deck Plate 0 5604 Brush Housing 56046 Squeegee Link Weldment K Squeegee Pivot Block K 3 Bearing Flange K 4 Squeegee Pivot Washer 5 560437 Spacer Motor 6 560469 Solenoid Valve Assy (L) 7 560440 Skirt Brush 8 56044 Double Scrub Brkt 9 5634983 Tee Assembly 30 5638683 Barbed Elbow 90 3 56384076 Hose-Pvc-.50x3.50 3 563977 Hose, Pvc Clear SERVICE KITS K 5604344 Squeegee Pivot Kit K 5604346 Disc Deck Hardware Kit Kit Item Ref. No. Qty Description 33 5660733 Brush Plate Assy Rt 33a 56366455 Plate, Stop K 33b Wsh, Flt Std #0 K 33c Wsh, Flt.66 X.906 X.060 K 33d 4 Scr, Pan Phil Plastite 0-4 X.38 33e 5609653 Spring Retainer 33f 565 Gimbal-Collar Assembly 33g 5660056 Spring, Brush Holder 33h 56608 Brush Plate K 34 Scr, Pan Hd Thd Form K 35 Washer, Flat Xl 5,5X5X, Ss K 36 Key 37 9095483000 Hose Holder K 38 Screw, Hex Thd To Hd M8x6 Loctite K 39 3 Screw, Hex Thd To Hd M8x30 Ss K 40 3 Nut, Hex Nyl Loc Thin M6 Ss K 4 Washer, Flat Xl Ss K 4 Screw Cyl Hd M5x Kit Item Ref. No. Qty Description A 560497 Motovario Gearbox 5/ B 560498 Motor C 5604300 Brush Housing Assembly D 5660588 Cover And Screws E 5660508 Plastic Cover F 5660534 Carbon Brushes () 6 F # = Revised or new since last update F E A Key C B Cover and Screws D /06 5604653 - SA40 7
PARTS LIST SOLUTION SYSTEM revised 7/06 c b 6 44 4 0 30 3 33 9 5 a d 6 4 4 6 8 7 9 8 5 9 3 4 34 4 8 33 35 37 34 3 3 36 8 43 0 38 4 3 4 6 3 7 6 45 5 7 40 8 SA40-5604653 /06
revised 7/06 SOLUTION SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K Clamp, Hose 09/- K5,K7 Screw M0 x 50 Hex Hd F/Thd ISO407 K5,K7 3 Nut, Hex Nyl Loc Thin M8 K6,K7 4 8 Washer, Flat 8.4 x 6 x.6 K7 5 Nut, Hex Nyl Loc-Thin SS 3/8-6 K7 6 0 Scr-Hex M8-.5 X 6mm K5,K7 7 Scr-Soc Shd M0 x 50mm x M8-.5 K7 8 3 Wsh, Flt.66 x.906 x.060 K6 9 Tip Pad 0 560465 Filter Bracket Hinge Assembly a 560406 Hinge Pin b 560407 Hinge Weldment c 560408 Hinge Bracket d 560449 Bearing Flange 56049 Grommet 3 560434 Actuator Brkt K5 4 Actuator Assembly (M3) 5 5604308 Pivot Block K5 6 Spacer Actuator K4 7 Rubber Solution Cap 8 5604390 Insert-Brass M8 9 560439 Adjustment Pad 0 5604409 Prop Rod K Hose Solution 5604445 Bracket-Tank Support 3 5604490 Solution Tank-Blue K8 4# DELETED K4 5 Clip, Panel K7 6 Bushing 7 5639338 Hose-PVC Clear Kit Item Ref. No. Qty Description K,K 8 Hose, Spiral.500 9 565044 Cap-Extra Vent K7 30 Screw M6 x 5 Hex Hd F/Thd SS ISO407 K7 3 3 Washer Flat Xl 5.5 x 5.0 x.6 SS K,K 3 4 Clamp, Hose 8/9-6 K7 33 6 Scr, Pan Phil M5 x SS K,K 34 Gasket 35 90966000 Buzzer 5-3V (H) K 36 Ball Valve 90 K 37 Ball Valve K3 38 Filter Water K8 39# DELETED 40 556A Hosebarb, 90 Degree K6,K7 4 8 Screw M8 x 30 Hex Hd F/Thd SS ISO407 K7 4 Nut, Hex Nyl Loc Thin M6 SS K3,K7 43 Scr, Pan Phil M4 x 0 SS K7 44 Washer Flat Xl 6 x 8 x.5 - SS K7 45 Scr, Pan Phil M5 x 6 SS SERVICE KITS K 5604349 Solution Drain Kit K 5604350 Solution Hose Kit K3 560435 Solution Filter Kit K4 5604354 Solution Cap Kit K5 5604356 Actuator Kit K6 5604357 Tip Pad Kit K7 5604358 Solution Hardware Kit K8# DELETED # = Revised or new since last update /06 5604653 - SA40 9
PARTS LIST SQUEEGEE SYSTEM 4 9 6 3 7 8 8 9 3 5 0 3 7 7 4 9 3 6 4 5 5 9 6 30 3 9 0 9 4 5 8 9 3 8 3 0 SA40-5604653 /06
SQUEEGEE SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K3,K4,K6 7 Washer, Flat 6,4X,5 S.S. K4,K6 Pin-Cotter /8 X.75 K4,K6 3 Nut-Hex Jam Ss 3/8-6 K4,K5 4 4 Wsh-Flt.38 X.563 X.03 K4 5 Squeegee Casting NOTE K4 6 56044 Squeegee Cover K4 7 Squeegee Lift Bracket K4,K8 8 Squeegee Bracket Weldment K4 9 Squeegee Plate K,K4 0 Blade-Squeegee Red Gum Front NOTE K * Blade-Squeegee Pu Front NOTE K,K4 Blade-Squeegee Red Gum Rear NOTE K * Blade-Squeegee Pu Rear NOTE K4,K6 Caster Wheel K4,K6 3 Roller Wheel K4,K8 4 Squeegee Mount Brkt K4,K8 5 Pivot Pin K4,K5 6 4 Retaining Ring K4,K7 7 Strap-Squeegee Rear K4,K5 8 4 Knob K4,K7 9 Latch-T Tab Assy K4,K6 0 Roller Wheel K4,K6 Pin-Clevis.3 X.84 K4,K8 Pin Cover-6mm K4,K7 3 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 4 3 Washer 8x4x Uni 6593 Ss K3,K4 5 6 Screw, Hex Thd To Hd M6x6 Ss K4,K8 6 Spring Acc. Lid Lh K4,K6 7 Screw Soc. Hd M6X45 K3,K4 8 Washer, Flat 5.3X0X Ss K3,K4,K6 9 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 Scr, Pan Phil M4x0 Ss K3,K4 3 Screw, Hex Thd To Hd M5x0 SS K4,K5 3 L08603689 4 Flat Washer M6 X 8 SS SERVICE KITS K 560435 PU Squeegee Blade Kit K 5604483 Red Gum Squeegee Blade Kit K3 560437 Squeegee Hardware Kit K4 5604378 Squeegee Assy Kit K5 560449 Squeegee Knobs Kit K6 5604385 Squeegee Wheels Kit K7 5604386 Squeegee Strap Kit K8 5604387 Squeegee Mount Brkt Kit * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace it please order the Squeegee Assy Kit 5604378. /06 5604653 - SA40
PARTS LIST LADDER DIAGRAM- PIN 4 - BRAKE + PIN 5 - KSI B+ E CURTIS 0 SPEED CONTROLLER CIRCUIT BREAKER, 50A. X00 A B CHARGER OPTIONAL SEE PAGE 3 WHEN CHARGER IS NOT INSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS PIN 6 - BRAKE - BLK BRN/ORN RED RED 3 WHT/BRN BLU BLK X004 PIN - INHIBIT RED BRN/BLK ORN YEL/ORN PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH J3- B+ J3-8 B+ PIN 3 - HIGH PIN 8 - SPEED LIMIT PIN 3 - POT. LOW RED BLK BRN/VIO PIN 4 - GO SWITCH X00 BRN/VIO B- ORN M F FUSE, 50A. S X6C X6C SW, SPST KEY M B- BRN/WHT DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH YEL/BLK X43B RED/GRN X43A BLK YEL/BLK X57B BRN RED/GRN X57A RED/WHT A (CONTROL BOARD) MAIN MACHINE CONTROLLER X006 X003 RED/WHT RED/WHT MOTION J3-6 J3-3 BRUSH CONTACTOR WHT/RED BRN RED/YEL INHIBIT SPC J-7 ORN/BLU STATUS J3-7 BLU/BLK RED/BRN REV. ALARM J3-5 DRIVE SWITCH J3-3 YEL J3- SOLUTION SOLENOID VIO/BLK GRN/ORG VIO YEL J3-0 HORN + ORN/RED GRA BLU BLK J3-9 HORN - GRN/BLK J- + DETERGENT PUMP RED/YEL BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- OPTIONAL DETERGENT PUMP J-3 - DETERGENT PUMP BLU/GRY YEL/ORN RED BRN B+ X58A M M - MOTOR, WHEEL DRIVE BT BATTERY, 4 Vdc + - CB X6D DEADMAN SWITCH S EMERGENCY STOP S4 CIRCUIT BREAKER, 5 AMP CB X6D X44A Y BRAKE X6E X6E X44B D X58B K CONTACTOR, BRUSH VALVE, SOLENOID L R 00K POT H 3 - + GO SWITCH S5 HORN X6A X6B X6B M + X6A M SA40-5604653 /06
revised 7/06 Item Ref. No. Qty Description LADDER DIAGRAM- PARTS LIST A BT Control Board Battery CB 560443 Circuit Breaker 50A (Drive Wheel) CB 563555 Circuit Breaker 5 Amp (Control Circuit) CB3 56438 Circuit Breaker 0 Amp (Vacuum Motor) CB4 5650963 Circuit Breaker-5 Amp (Brush Motor) D 5638965 Rectifier Assy. D 566503 Rectifier 35 Amp E 560443 Speed Controller E 56383856 Battery Charger 4v 5a F 564089 Fuse 50 Amp H 90966000 Buzzer 5-3v K 560476 Solid State Relay K 566083 Contactor 4v 00 Amp L 560469 Solenoid Valve Assembly M Drive Wheel Motor M 56354 Pump Chemical M3 5604356 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 Motor Vacuum 3st 4v 40w M5 560407 Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S 46888000 Switch Key with Cap * 46887000 Key PCS S Switch-Sealed (part of Switch Harness 5604406) S4 560447 Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness 5604406) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow /06 5604653 - SA40 3
PARTS LIST LADDER DIAGRAM- YEL/ORN SOLID STATE "RELAY" J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D C RED/VIO B INLINE FUSE 3A P/N 56383587 3 RED BLK B+ BRN GRA/BLK BLU/ORN WHT BRN/YEL MOTOR, BRUSH LIFT ACTUACTOR BLU YEL/BLK M3 + POS BLK/WHT F ORN/BLK M4 M MOTOR, VAC RED BLK B- - M CIRCUIT BREAKER, 0 AMP CB3 K CIRCUIT BREAKER, 5 AMP CB4 TOP LIMIT POS BOTTOM LIMIT FLY-BACK DIODE D + ~ ~ - M5 M + MOTOR, BRUSH E4 ~ GND B+ B- CHARGER DELTA Q - + - 3+ 4- K 4 3 CONTACTOR, BRUSH X005 A B ~ GND B+ B- 3 CHARGER S.P.E. 4 SA40-5604653 /06
revised 7/06 Item Ref. No. Qty Description LADDER DIAGRAM- PARTS LIST A BT Control Board Battery CB 560443 Circuit Breaker 50A (Drive Wheel) CB 563555 Circuit Breaker 5 Amp (Control Circuit) CB3 56438 Circuit Breaker 0 Amp (Vacuum Motor) CB4 5650963 Circuit Breaker-5 Amp (Brush Motor) D 5638965 Rectifier Assy. D 566503 Rectifier 35 Amp E 560443 Speed Controller E 56383856 Battery Charger 4V 5A F 564089 Fuse 50 Amp H 90966000 Buzzer 5-3V K 560476 Solid State Relay K 566083 Contactor 4V 00 Amp L 560469 Solenoid Valve Assembly M 5604074 Drive Wheel Motor M 56354 Pump Chemical M3 5604356 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 Motor Vacuum 3st 4v 40w M5 560407 Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S 46888000 Switch Key with Cap * 46887000 Key PCS S Switch-Sealed (part of Switch Harness 5604406) S4 560447 Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness 5604406) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow /06 5604653 - SA40 5
PARTS LIST OPTIONAL KITS AND ACCESSORIES Item Ref. No. Qty Description Kits * 5604374 Shelf Charger US Kit * 5604437 Shelf Charger Adapter Kit * 5604499 Control Board Kit Squeegee Blade Kits (See Squeegee Blade Selector Guide) 560435 PU Squeegee Blade Kit NOTE * 5604483 Red Gum Squeegee Blade Kit NOTE Accessories * 56397453 Indicator Battery Level * 5638357 Programmer-User * 5638357 Programmer Cable-Molex * 560490 Ecoflex Bottle Assy * 56044709 Literature Pack 0 Disk Scrub Brushes (See Brush Selector Guide) * 56505790 Pad Holder-0 3 Lug * 5650579 Disc Brush-0 Magnagrit 3 Lug * 5650579 Disc Brush-0 Dyna Grit 3 Lug * 56505793 Disc Brush-0 Aglite 3 Lug * 56505794 Disc Brush-0 Prolene 3 Lug * 56505795 Disc Brush-0 Prolite 3 Lug * 56505796 Disc Brush-0 Union Mix 3 Lug * 56505797 Disc Brush-0 Midgrit 3 Lug * 56505798 Disc Brush-0 Midlite 3 Lug * 97670 Pads Cs 0 Black Thin (Qty 5) * 976070 Pads Cs 0 Brown 5 (Qty 5) * 976069 Pads Cs 0 Blue 5 (Qty 5) * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. 6 SA40-5604653 /06
PARTS LIST RECOMMENDED SPARE PARTS Item Ref. No. Qty Description CHASSIS SYSTEM Ordinary Maintenance O 560439 Harness-Drive Motor O 560469 Sprocket- Tooth O 5604407 Bearing-Flange O 560433 Rear Wheel Kit O 5604338 Wheel And Bearing Kit O 5604435 Sprocket And Chain Kit (used w/560443) O 5604339 Sprocket And Chain Kit (used w/5604058) Extra-Ordinary Maintenance E 560409 Mounting Tab E 5604094 Bar Linkage E 560405 Battery Tray E 560430 Steering Shaft E 560435 Link Bar E 560448 Steering Shaft Weldt E 56045 Spindle Mount Weldment E 560457 Collar E 5604448 Chassis Weldment E 563403 Block, Bearing E 56544 Battery Charger 4v 5a E 560438 Universal Joint Kit E 560433 Bearing Block Kit E 5604333 Chassis Hardware Kit E 5604336 Drive Wheel Motor Kit E 5604340 Drive Wheel Hardware Kit E 5604384 Front Wheel Bearings Kit CONTROL SYSTEM Normal Wear W 560470 Chain-Roller Extra-Ordinary Maintenance E 5604053 Control Panel E 560496 Shaft Steering E 560465 Shaft Hex E 560440 Bracket-Prop Rod E 5660060 Steering Wheel E 5604058 Drive Wheel Frame Weldt E 5604077 Spindle Weldt E 56045 Steering Plate E 560438 Universal Joint Kit E 560435 Draw Latch Kit E 5604365 Control Hardware Kit ELECTRICAL SYSTEM Extra-Ordinary Maintenance E 560443 Circuit Breaker 50 Amp E 5604444 Harness-Main E 560476 Solid State Relay E 560493 Electrical Panel E 560443 Speed Controller E 560447 Disconnect-Emergency E 56048 Cable-Power E 56354 Handle E 563555 Circuit Breaker, 5 Amp E 56409485 Cable, Battery E 564089 Fuse, 50 Amp E 56438 Circuit Breaker, 0 Amp E 56469858 Electrical Mount E 5650963 Circuit Breaker-5 Amp E 56607 Connector Assy E 566083 Contactor 4v, 00 Amp E 46888000 Switch, Key With Water Proof Cup E 46887000 Key PCS E L088063 Terminal Clamp Batt E L088064 Terminal Clamp Batt E 5096A Knob, Speed Control E -00-057 Boot, Protective (Red) Item Ref. No. Qty Description ELECTRICAL SYSTEM CONTINUED Extra-Ordinary Maintenance E -00-0573 Battery Insulator E 56048 Cable-Power Red E 560483 Cable-Power Black E 5637673 Boot-Battery Post E 5647846 Tie, Cable E 47A Cable Battery Kit 466B E 560434 Electrical Hardware Kit E 5604499 Control Board Kit E 560437 Interface Panel Kit PLATFORM ASSEMBLY Ordinary Maintenance O 5604406 Switch Harness Extra-Ordinary Maintenance E 560405 Platform-Upper E 560485 Pedal-Safety E 560486 Foot Pedal E 560487 Platform-Bottom E 560477 Compression Spring E 5658690 Grommet E 5633006 Grommet E 560447 Platform Hardware Kit RECOVERY SYSTEM Ordinary Maintenance O 560464 Gasket-Recovery Tank O 560458 Vac Hose Assy O 560485 Drain Hose O 909667000 Filter Extra-Ordinary Maintenance E 560405 Recovery Tank E 560458 Back Panel E 5604306 Jumper Harness E 5604443 Guard-Splash-4X-Poly E 450543000 Clamp, Hose 4/3-5 E 9000046 Cover, Vac E 560435 Draw Latch Kit E 5604359 Float Cage Kit E 5604360 Debris Cage Kit E 560436 Hose Clamp Kit E 5604363 Vacuum Motor Kit E 5604364 Recovery Hardware Kit E 5604383 Vacuum Motor Insulation Kit SCRUB SYSTEM-0D Ordinary Maintenance O 9095483000 Hose Holder O 5660534 Carbon Brushes () Extra-Ordinary Maintenance E 560407 Disc Brush Motor E 5604095 Shaft Disc Brush Motor E 56047 Deck Lift Plate Weldment E 56040 Lower Deck Plate E 5604 Brush Housing E 56046 Squeegee Link Weldment E 560437 Spacer Motor E 560469 Solenoid Valve Assy E 560440 Skirt Brush E 56044 Double Scrub Brkt E 5634983 Tee Assembly E 5638683 Barbed Elbow 90 E 56384076 Hose-Pvc-.50x3.50 E 563977 Hose, Pvc Clear E 5660733 Brush Plate Assy Rt E 56366455 Plate, Stop E 5609653 Spring Retainer E 565 Gimbal-Collar Assembly E 5660056 Spring, Brush Holder E 56608 Brush Plate /06 5604653 - SA40 7
PARTS LIST RECOMMENDED SPARE PARTS CONTINUED Item Ref. No. Qty Description SCRUB SYSTEM-0D CONTINUED E 560497 Motovario Gearbox 5/ E 560498 Motor E 5604300 Brush Housing Assembly E 5660588 Cover And Screws E 5660508 Plastic Cover E 5604344 Squeegee Pivot Kit E 5604346 Disc Deck Hardware Kit E 5604347 Disc Deck Assy 0 Kit SOLUTION SYSTEM Extra-Ordinary Maintenance E 5604050 Solution Tank E 560465 Filter Bracket E 560494 Support Brkt E 560406 Hinge Pin E 560407 Hinge Weldment E 560408 Hinge Bracket E 560449 Bearing Flange E 56049 Grommet E 556A Hosebarb 3/8 X 90 Deg E 560434 Actuator Brkt E 5604308 Pivot Block E 5604390 Insert-Brass M8 E 560439 Adjustment Pad E 5604409 Prop Rod E 5639338 Hose-Pvc Clear E 5647763 Tie, Cable E 5660599 Cap - Raw With Tether E 90966000 Buzzer 5-3v E 560489 Insert-Dry Break E 5604408 Chemical Bottle Assembly E 563494 Hose, Chem Resistant E 563499 Hose, Chem Resistant 4 E 56354 Pump, Chemical E 56383385 Cord Charger Yellow US E 563557 Cap, Raw E 563553 Cap, Dry Break, /8 Barb, 90 E 909549000 Cable Support E 5604349 Solution Drain Kit E 5604350 Solution Hose Kit E 560435 Solution Filter Kit E 5604354 Solution Cap Kit E 5604356 Actuator Kit E 5604357 Tip Pad Kit E 5604358 Solution Hardware Kit Item Ref. No. Qty Description SQUEEGEE SYSTEM Normal Wear W 560435 PU Squeegee Blade Kit W 5604483 Red Gum Squeegee Blade Kit W 5604385 Squeegee Wheels Kit Extra-Ordinary Maintenance E 560437 Squeegee Hardware Kit E 5604378 Squeegee Assy Kit E 560449 Squeegee Knobs Kit E 5604386 Squeegee Strap Kit E 5604387 Squeegee Mount Brkt Kit DECAL SYSTEM Extra-Ordinary Maintenance E 5604497 SA40 Decal Kit ACCESSORY / OPTIONS Extra-Ordinary Maintenance E 5604374 Shelf Charger US Kit 8 SA40-5604653 /06
BRUSH SELECTOR GUIDE PARTS LIST We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. 0" Disk Scrub Brushes 56505790 - Pad Holder 5650579 - Magnagrit 5650579 - Dyna Grit 56505793 - Aglite 56505794 - Prolene 56505795 - Prolite 56505796 - Union Mix 56505797 - Midgrit 56505798 - Midlite 97670 - Pads Cs 0 Black Thin (Qty 5) 976070 - Pads Cs 0 Brown 5 (Qty 5) 976069 - Pads Cs 0 Blue 5 (Qty 5) DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X /06 5604653 - SA40 9
PARTS LIST SQUEEGEE BLADE SELECTOR GUIDE Red Gum Rubber: Polyurethane: Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. Performance Traits Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Tear Strength X X Abrasion Resistance X X Applications Oil Resistant Applications X Appearance Red Translucent 30 SA40-5604653 /06
A Nilfisk Brand 9435 Winnetka Ave North Minneapolis, MN 55445 www.clarkeus.com Phone: 800-53-0367 Fax: 800-85-753 06 Nilfi sk, Inc.