nsuy A WYSONG... IT'S MILES AHEAD" CATALOG NO. PS 333

nsuy A WYSONG... IT'S MILES AHEAD" -- = CATALOG NO. PS 333

UNSURPASSED ACCURACY Here are four major factors affecting the accuracy of any Power Shear Deflection of Knife Bar or Table. If there is any deflection of the knife bar or table, the blade settings are disturbed and must be corrected if subsequent cuts are to be accurate. There must be maximum rigidity of these parts to prevent deflection and loss of accuracy. End frames must be rigid and accurately fitted to the table. The mating surfaces of end frames and tables on Wysong Shears are accurately machined and exceptionally large in area. CONTENTS Complete line, Wysong Power Shears.. 2-9 Standard Equipment............... 10 Hinged Back Gauge............... 1 1 Power Back Gauge.................. 11 Deflection of Back Gauge. Accurate measurement from the cutting line cannot be maintained if the back gauge ang Ie is forced out of true by the repeated blows of positioning stock or by excessive vibration of the knife bar to which it is attached. An efficient back gauge must not only be sufficiently rugged to resist these impacts but solidly mounted and supported to prevent the loosening and wear that is caused by the vibration of the knife bar on some makes of shears. Improper Clearance of Knife Bar Ways. If the clearance between the knife bar and the ways in which it travels is too great, the knife bar may float or wobble. Unless it travels in a true path, accuracy, is lost. It is essential that the knife bar have ample bearing surfaces-both front and back-with means for adjusting and maintaining the clearances between these surfaces and the wear plates between which they travel. Magnetic Sheet Support............ 12 Side Extension Squaring Arms.... 12 Embedded Steel Scale..... " 12 Hand Operated Back Gauges.... 12 Disappearing Stops for Front Gauging.. 12 Clutch and Drive Unit............. 13 Brake Assembly................... 13 Holddowns....................... 14 Safety Features.................. 15-16 Creeping of Stock. If the metal or stock is not held firmly in position during the cutting cycle, it may move from its gauged position. The loss of accuracy would correspond with the amount of movement the stock had made. The holddowns provide sufficient hold down power and are equipped with spring activated feet to compensate for varying thicknesses of stock. Satisfaction with and praise for Wysong Holddowns have been expressed by users of Wysong Shears throughout the country. To secure unsurpassed accuracy, it is necessary to know the conditions which cause inaccuracies, and how to overcome the loss of accuracy inevitably resulting from prolonged use of any shear. Wysong Shears will not only cut to as close tolerances as shears of any other make... they will maintain their accuracy longer than most other makes. Lubrication..................... 16 Operation and Adjustment........... 17 Nodular Iron....................... 18 Precision........................... 19 Users' Comments....... 20

WYSONG MODEL NO. 1038 Illustrates the Design and features of the FolI~wing Machines: Rear view shows massive tables, knife bars and end frames. -- MACHINE NUMBER 638 838 1038 1238 650 850 1050 1250 CAPACITY, MILD STEEl 3fa" 3fa" 3fa" 3/a " Y2" Y2" Y2" Y2" CAPACITY, STAINLESS STEEl l.4" l.4" l.4" l.4" 0/16" 0/16" 0/16" 0/16" - NOMINAL CUTTING LENGTH 72" 96" 120" 144/1 72" 96/1 120" 144/1 - MOTOR, 1800 RPM, HP. 10 15 15 20 15 15 20 20 SHIPPING WEIGHT, LBS. 25,740 31,500 34,930 37,000 30,000 34,000 35,900 38,000 Standard Equipment on Models Listed Above Includes: Fully automatic, metered lubrication Mechanically Powered Holddowns Front Operated Precision Back Gauge Hinged Back Gauge with 36/1 range Holddown Finger Guards Power Operated Back Gauge standard on l!2" models only 2

WYSONG MODEL NO. 1025 Illustrates the Design and Features of the Following Machines: MACHINE NUMBER 425 625 825 1025 1225 430 630 830 1030 CAPACITY, MILD STEel 1,4" 1,4" 1,4" 1,4" 1,4" Y16" Y16" Y16" Y16" CAPACITY, STAINLESS STEel 9 Ga. 9 Ga. 9 Ga. 9 Ga. 9 Ga.?':J2"?':J2"?':J2"?':J2" MINAL TTING LENGTH 48" 72" 96" 120" 144" 48" 72" 96" 120" MOTOR, 1800 RPM, HP. 5 7!12 10 10 15 5 7!12 10 10 SHIPPING WEIGHT, LBS. 13,805 16,570 17,400 19,850 24,900 14,350 17,150 21,200 23,200 Standard Equipment Includes: Holddown Finger Guards Front Operated Precision Back Gauge Fully Automatic Metered lubrication Mechanically Powered Holddowns WYSONG MODEL NO. 625 [ 3

WYSONG MODEL NO. 1010HD WYSONG MODEL NO. 772 Standard Equipment for Models Listed Below Includes: Illustrates the Design and Features of the Following Machines: Holddown Finger Guards Fully Automatic Metered Lubri Front Operated Precision Back cation Gauge Mechanically Powered Hold- downs 4 MACHINE NUMBER 101 O-HD 110-144 I 748 772--t 796 7-120 7-144 - --- - - - - --j- CAPACITY, MILD STEEL 10 Ga.* 10 Ga. I VJ6" VJ" 16 VJ" 16 VJ6" VJ6" - ------ -._.,--- CAPACITY, STAINLESS STEEL 14 Ga. 14 Ga. 12 Ga. 12 Ga. 12 Ga. 12 Ga. 12 Ga. - -- - - -- --- - 1-- NOMINAL CUTTING LENGTH 12O" 144" ~8"=r-72" 96" 12O" 144" - - -- -- - -- - - -- - - MOTOR, 1800 RPM, HP. 5 7Y2 5 7Y2 7Y2 7Y2 10 -- - - - -I ---I --f----- - SHIPPING WEIGHT, LBS. 18,075 20,650 10,535 12,535 14,300 19,010 I 23,600 For heavy duty, co"tinuou~ shearing of 10 gauge and intermittent shearing 11." mild Iteel.

~ ~ ~ WYSONG MODEL NO. 1010RD WYSONG MODEL NO. 1072 Illustrates the Design and Features of the Following Machines: Standard Equipment Includes: Metal Finger Guards Rear Operated Precision Back Gauge One-Shot Lubrication Spring Actuated Holddowns 1010-RD* 1096 1072 1052 - - - - MACHINE NUMBER --- -- - - --._._- CAPACITY, MILD STEEL 10 Ga. 10 Ga. 10 Ga. 10 Ga. -- - -- --- _.... -~ - - - - -- --- CAPACITY, STAINLESS STEEL 14 Ga. 14 Ga. 14'Ga. 14 Ga. --.. --- --- - - -- - - --.- NOMINAL CUTTING LENGTH 120" 96" 72" 52".. ~- _. - --..' ~- --._ MOTOR, 1800 RPM, HP. 5 5 5 3 -._ --.-- -.. - -- --_. - - - SHIPPING WEIGHT, LBS. 12,300 10,850 7,100 5,700 -For general purpose shearing of mil,! steel sheets not exceeding 10 gauge thickness. 5

WYSONG MODEL NO. 1210 Illustrates the Design and Features of the Following Machines: Standard Equipment Includes: Metal Finger Guards Rear Operated Precision Back Gauge One-Shot lubrication Spring Actuated Holddowns MACHINE NUMBER 1252 1272 1296 1210 12-144 CAPACITY, MILD STEEL 12 Ga. 12 Ga. 12 Ga. 12 Ga. 12 Ga. ---- - -- CAPACITY, STAINLESS STEEL 16 Ga. 16 Ga. 16 Ga. 16 Ga. 16 Ga. ----- --- -.- ---- -! NOMINAL CUTTING LENGTH 52" 72" 96" 120" 144" --- - - - -- - - - - - -- MOTOR, 1800 RPM, HP. 3 3 5 5 5 - - ---------- - - ---f- - - SHIPPING WEIGHT, LBS. 4,400 5,100 8,420 11,325 15,200 WYSONG MODEL NO. 1252 6 nbuy A WYSONG..

WYSONG MODEL NO. 1410 Illustrates the Design and Features of the Following Machines: Standard Equipment for Models Listed Below Includes: - Metal Finger Guards - One-Shot Lubrication - Rear Operated Precision Back _ Spring Actuated Holddowns Gauge MACHINE NUMBER 14-144 1410 1496 1472 1016 816 CAPACITY, MILD STEEL 14 Go. 14 Go. 14 Go. 14 Go. 16 Go. 16 Go. CAPACITY, STAINLESS STEEL 18 Go. 18 Go. 18 Go. 18 Go. 20 Go. 20 Go. NOMINAL CUTTING LENGTH 144" 120" 96" 72" 120" 96" - MOTOR, 1800 RPM, HP. 5 5 3 2 3 2 SHIPPING WEIGHT, LBS. 13,200 10,150 6,185 4,600 8,400 6,025 WYSONG MODEL NO. 1472... IT'S MILES AHEAD" 7

WYSONG MODEL NO. 1452 Illustrates the Design and Features of the Following Machines: MACHINE NUMBER 1224 1452 I 1436 I 616 CAPACITY, MILD STEEL 12 Ga. 14 Ga. 14 Ga. 16 Ga. CAPACITY, STAINLESS STEEL 16 Ga. 1 18 Ga. 18 Ga.1 20 Ga. NOMINAL CUTTING LENGTH 24" 52" 36" 72" MOTOR, 1800 RPM, HP. Standard Equipment Includes: Metal Finger Guards Rear Operated Precision Back Gauge One-Shot lubrication Spring Actuated Holddowns SHIPPING WEIGHT, LBS. 4,200 2,500 8

- ---------------~ WYSONG MODEL NO. HS-1252 Standard Equipment for Models Listed Below Includes: Metal Finger Guards Air Clutch Air Brake One-Shot Lubrication Spring Actuated Holddowns Illustrates the Design and Features of the Following Machines: MACHINE NUMBER HS 1224 HS 1252 HS 1272 HS 1436 HS 1452 HS 1472 HS 1052 HS 1072 CAPACITY, MILD STEEL 14 Ga. 14 Ga. 14 Ga. 16 Ga. 16 Ga. 16 Ga. 12 Ga. 12 Ga. CAPACITY, STAINLESS STEEL 18 Ga. 18 Ga. 18 Ga. 20 Ga. 20 Ga. 20 Ga. 16 Ga. 16 Ga. NOMINAL CUTTING LENGTH 24" 52" 72" 36" 52" 72" 52" 72" MOTOR, 1800 RPM, H.P. 3 5 5 3 3 5 7Y2 7Y2 MAXIMUM STROKES, per min. 200 200 200 200 200 200 200 200 SHIPPING WEIGHT 2,610 4,100 5,900 2,150 2,625 4,300 5,500 6,800 9

STANDARD EQUIPMENT ON ALL WYSONG POWER SQUARING SHEARS FOR ACCURACY Ball-Bearing Precision Back Gauge. Adjustable to 1/128 of an inch. Front operation on 1010-HD, 10-144, all YJ6", all \14", all 1'16", all Ye" and all \12" models. Back gauge range on Ye" and \12" models is 36 ", with hinged back stop. Back gauge range on all smaller models is 24 inches. Solid, 4-Edge Standard Alloy Blades... Each edge is a cutting edge. Automatic hold down with spring activated compensating plungers. Cam operated power holddown on models 101 O-H D, 10-144, YJ6" models, Y4" models, 1'16" models, Ye" models and \12" models. Side and Bevel Gauges. Disappearing stops for front gauging. Accurately machined T-slots across beds of all models. Full length of bed on all models except 1272, 1252, 1224, 1472, 1452, 1436, 1016 and 616, and HS models. Adjustable stainless steel scales embedded in table give accurate measure from cutting line. Front extension arms. FOR GREATER CAPACITY Motor and Magnetic Starter. Sufficient power for continuous capacity operations. 9-Jaw Clutch made from highest grade alloy forgings. Scientifically heat-treated and accurately machined for long, trouble-free service. Counter balanced knife bar on all models except 1072, 1048, 1272, 1252, 1224, 1472, 1452, 1436, and 616, and HS series. FOR SAFETY Built-in Non-Repeat Unit. Conveniently located... simple and easy to set for single stroke or continuous operation. Adjustable, stationary metal finger guard on all models. Maximum safety for operator. Steel plate covers for cored pockets on 101 O-HO, 10-144, all YJ6", all \14", 0111'16", all Ye" and all Y2" shea rs. Flywheel and brake fully enclosed by metal guards. Safety treadle lock. FOR LONGER LIFE Straddle mounted gears on all models except 1224, 1452, 1436, 616, and HS models assure proper meshing and eliminate deaection. Constant oil bath assures long life. Spherical RolI~r Bearings are used on drive gear and intermediate gear mountings. Self-energizing brake. Cam operation activates brake at top of stroke only. Eliminates drag during cutting cycle. Fully automatic metered lubrication on models 1010-HD, 10-144, all YJ6", all 14", 0111'16", all %" and all \12" models. One-shot lubrication on model 101 O-RD and all smaller models. Finger guards for holddown feet on mode11010-hd and larger models. OPTIONAL EQUIPMENT AT EXTRA COST Front operated back gauge for smaller shears. 2-Speed Power operated back gauge, 24 inch and 36 inch ranges. (36" standard on V2 inch models.) 36 inch range in lieu of standard 24 inch range back gauge, 48 inch in lieu of standard 36 inch range. Remote control. Buyer's choice of solenoid and foot switch, or electro-pneumatic with foot switch. Steel plate covers for cored packets (standard on larger models). Extension Squaring Gauges in lengths of 4, 6, 8, 10 and 12 feet from cutting edge. Automatic lubrication in place of one-shot lubrication. Special rake of top blade. High carbon, high chrome blades (4 cutting edges on each blade). Shock resistant blades on Y2 inch models. Rubber inserts for holddown feet to prevent marring of polished stock. Light beam for shearing to a scribed line. Finger guards for holddown feet on model 1010-RD and smaller models. Magnetic Sheet Support. 10

WYSONG HINGED ~~~BACK GAUGE An exceptionally rugged, hinged back gauge (36 inch range) is standard equipment on all 3/8 " and V2" models. On these models 48" range available at extra cost. The hinged back gauge is also available at extra cost on models 1010 HO, 10-144, all 3;16",1,4", and 5;16" models. The back gauge can be swung up and easily secured to permit shearing beyond back gauge range. FRONT OPERATED POWER BACK GAUGE Any Wysong Power Shear can be equipped with a front-operated 2-speed Power Back Gauge as optional equipment. (Standard on V2" models only.) Fast speed as back stop travels away from cutting edge and 2 speeds as it travels toward cutting edge. Push button controls make setting of Power Back Gauge fast and accurate. Where frequent changes of gauge setting are required, this feature will soon pay for itself. 11

WYSONG'S MAGNETIC SHEET SUPPORT When shearing sheets up to 14 gauge the normal sag between the cutting line and the back gauge angle is eliminated. The picture at left shows a sheet of 16 gauge mild steel held in a straight plane with its leading edge in contact with the back gauge angle. The channels which hold the magnetic rollers can be readily lifted and locked in position when support of a sheet is not required. Ball Bearing Precision Back Gauges (hand operated) are standard on all Wysong Power Shears except Y2" models. Front Operated Back Gauge is standard on Models 10 ~ 0 HD, 10-144, all 3116" models, all 1,4" models, all 5116" models, and 7's" models. Rear Operated Back Gauge on all smaller models. 2 speed power back gauge standard on Y2" models. SQUARING ARMS Available in ranges of 4, 6, 8, 10 and 12 feet from cutting edge for use on either right or left hand side of machine, as specified. Illustration above shows arm as attached to shear. The embedded stainless steel scale is adjustable to give accurate measure from cutting edge. The scale is machine graduated. Each squaring arm is equipped with two swing stops, with extra stops available. DISAPPEARING STOPS for front gauging. These stops fit snugly in accurately machined T-Slots to make front gauging easier and more accurate. ACCURATE STAINLESS STEEL SCALES are imbedded in tables of all power shears. This feature aids in measuring accurately from cutting line. 12

RUGGED 9-JAW CLUTCH AND DRIVE UNIT FOR WYSONG POWER SHEARS [ Illustration shows rugged 9-jaw Wysong Clutch built of highest grade forged, alloy steel... scientifically heat-treated and accurately machined. Simple in design and operation, the clutch can be set for single stroke or continuous shearing. This timeproven clutch is standard equipment on all Wysong Power Shears. High Speed Gears, accurately machined are straddle mounted on all models except 1224, 1452, 1436 and 616, and HS Models. This insures proper meshing and eliminates deflection. long life Spherical Roller bearings are used on intermediate and drive gear mountings. CAM OPERATED BRAKE ASSEMBLY Standard on all Wysong Power Shears is a highly effective cam-operated brake. All drag on the down stroke is completely eliminated. Activated at the top of the stroke only, this brake assures you of years of trouble-free operation. 13

HOLDDOWNS SPRING ACTIVATED HOLDDOWN-a powerful, automatic, Counter balancing springs with guard removed as used on Modell 010 RD and smaller compensating holddown is standard equipment on all Wysong Power Shears. Inset shows the compression springs which models where counterbalancing is desirable. adjust pressure for varying thicknesses of sheets, or for shearing metals of different gauges simultaneously. /' \./'-, /' ' / / > 14 POWERFUL, AUTOMATIC HOLDDOWN-Powerful, automatic holddown with finger guard for operator's protection is pictured above. Quieter, with no oil leakage, no valves to adjust, less cost of maintenance. Holddowns can be masked to prevent marring of material to be sheared. Can be adjusted to provide pressure best suited for the job. A simple bolt adjustment is all that's needed to regulate holddown pressure. Standard on 1010 HD, 10-144,3116",1,4",5116", 3fa" and Y2" Shears. Wysong Power Holddowns are activated by split-type, heat treated cams located on the main drive shaft. Note heavy counter ba lancing springs which return massive knife bar to top position. Roller and cam (see arrows) mechanically operate the holddown on larger models.

SAFETY FEATURES TREADLE LOCK This safety feature prevents accidental tripping of treadle and possible injury to the operator or a bystander. Stationary holddown guard makes it impossible to get fingers under holddown feet. Stationary finger guard makes it impossible for fingers to reach cutting line. 15

p- -- ~,gpecif~ WYSONG POWER SQUARING SHEARS 0 :; I -.. ",,, 0.....,.. " -.... - :r -u.., "'.:.,!: D ~ ~ u ~ 0 -li!.,!: "'.. ~ '" :i.e -,;; " "' ". a... "... 0_ -..,..," - ~.. -u... " i.~~ '" -'" -.. D '"."... :::E.,!:.. 0 L " ~.. "0..., 0 " -go -..... ::>u ;: "" a_ "'" "'" :!'!... ~".. a ~o " 0 ", '"... a a '" " - - u. o _....:.. "'" ~" a", " -" -.., "" ::...,,'".......l!... ~f ~ -" :::E ::> aa " "..." '"... "..." 0" u u a.!!.. a 0 a a! a-...:~ 'u..,0 ~" Z u" U " "'......'"...... :::E ii:~ '"... :r "'... 616 16 72 5/16 36 24",; I 1'11 85 33'1..102'1. 75'1..102'1. 46 4,200 Ball BearlftCJ... Rear Operated 816 16 96 3/8 36 Preclsloft 24" " I 2 60 48.138 85.138 52 6,025-1016 16 120 3/8 36 24" I 3 60 49.163 84.163 52 8,400 1436 14 36 5/16 36 " 24" I I'll 85 33'1..66'1_ 75'1..66'1_ 46 2,950 1452 14 52 5/16 36 " 24" I I'll 85 33'1_.82'1. 75'1..82'1_ 46 3,440,; 1472 14 72 5/16 36 " 24" I 2 60 48.114 85.114 52 4,600 " 1496 14 96 3/8 36 " 24" I 3 60 48.138 85.138 52 6,185-1410 14 120 ~ 36 " 24" I 5 60 49.163 84.163 52 10,150,; " 14 144 14 144 3/8 36 " 24" I 5 60 55.192 90.192 53 13,200 1224 12 24 7/16 36 " 24" I I'll 85 33'1..55 75'1..55 46 2,865 1252 12 52 5/16 36 " 24" I 3 60 48d4 85.94 52 4,400 1272 12 72 3/8 36 " 24" I 3 60 48.114 86.114 52 5,100 ::! 1296 12 96 3/0 36 " 24" I 5 60 50.142 85.142 52 8,420 1210 12 120 3/8 36 " 24" I 5 60 55.168 90.168 53 11,325 12-144 12 144 3/8 41 " 24" I 5 60 55.192 90.192 53 15,200 1048 10 48 3/8 36 " 24" I 3 60 50 4 85.94 50 5,550 1072 10 72 3/8 36 " 24" I 5 60 50.118 85.118 52 7,100 - '" 1096 1;) 96 3/8 41 " 24" I 5 60 55.144 90.144 54 10,850 a lo10rd 10 120 3/8 41 " 24" I 5 60 55.168 90.168 53 12,300 " ~ 1010HD 10 120 19/64 ~ Ball BearlftCJ 24" 5 60 57.192 90.192 61 18,075 Preclsloft 10 144 10 144 5/16 41 FrOftt 24" 7'/1 55 57>220 9h220 61 20,650 Operated 748 3/16" 48 3/8 41 " 24" 5 60 57.124 9h124 61 10,535,... 7 120 3/16" 120 3/8 41 " 24" 7'/, 60 57.196 9h196 61 19,010 - -- ---- 772 3/16" 72 3/8 41 " 24" 7'/1 60 57.148 9h148 61 12,535... 796 3/16" 96 3/8 41 " 24" 7'1> 60 51.172 9h172 61 14,300 7 144 3/16" 144 19/64 41 " 24" 10 55 62>219 92>219 63 23,600 425 1/4" 48 3/8 41 " 24" 5 55 62.126 92.126 62 13,805 _. 625 1/4" 72 3/8 41 " 24" 7'1> 55 62.149 92.149 63 16,570 825 1/4" 96 3/8 41 " 24" 10 55 62.173 92.173 63 17,400 ~ 1025 1/4" 120 3/8 41.. 24" 10 55 62.197 92.197 63 19,850 1225 1/4" 144 3/8 41 " 24" 15 55 62>221 92.221 66 24,900 430 5/16" 48 3/8 41 " 24" I 5 55 62.127 92.127 62 14,350-630 5/16" 72 3/8 41 " 24" I 7'1> 55 62.151 92.151 63 17,150...- " 830 5/16" 96 3/8 41 " 24" I 10 55 62.175 92.175 63 21,200 '" 1030 5/16" 120 3/8 41 " 24" I 10 55 62>202 92.202 63 23,200 638 3/8" 72 3/B 48 HlftCJed 36" I 10 50 78.166 127.166 64 25,740 838 3/8" 96 3/8 48 " 36" I 15 50 78.190 127.190 66 31,500 Go " ---... 1038 3/8" 120 3/8 48 " 36" 15 50 78x216 127.216 68 34,930 -iih I 1238 3/8" 144 3/8 48 " 36" 20 50 78.240 127>240 68 37,000 650 1/2" 72 48 " 36" I 15 50 78.166 127.166 64 30,000... 850 1/2" 96 13/32 4~_ " 36" I 15 40 79.190 133.190 72 34,000 ~ 1050 1/2" 120 13/32 " 36" ~ I 20 40 79.216 133>216 72 35,900 ([ - 1250 1/2" 144 13/32 48 " 36" I 20 40 79.238 200.238 72 38,000 I For shipping weights on high speed models, see page 9 nbuy A WYSONG... IT'S MILES AHEAD" -...