Micafil transformer oil-sf 6 bushings GARIP / RTKG 72.5 55 kv Power and productivity for a better world TM ABB
Design and accessories The design of the main RIP insulating body includes a solid, non-removable conductor, resulting in a perfectly reliable structure which meets today s stringent electrical, thermal and mechanical requirements. Main features of the SF 6 interface The dimensions and physical properties of GARIP type bushings fully comply with all standard requirements according to the latest IEC Publication 61639. This ensures complete compatibility of the interface for manufacturers of transformers and GIS (gas insulated switchgear). The specially shaped head acts as both a silver-coated terminal with tapped holes and an epoxy-coated high-voltage electrode. Additional shields are therefore not necessary. Only adjacent conductor parts must be designed to suit the bushing terminal. Intended for the entire range of rated voltages from 72.5 to 55 kv, Micafil s GARIP bushings are specified for working pressure up to 75 kpa of SF 6 in the GIS. Our series of GARIP bushings require minimum functional SF 6 gas pressures of 35 kpa (72.5 4 kv) or 39 kpa (55 kv). Flange design All flanges are made of corrosion-proof aluminum alloys. Standard equipment includes a test tap, four threads at the transformer side flange plate either for grounding or as forcing threads plus a deaeration screw on the transformer side. Very advanced seals between the main insulating RIP body and the flange guarantee permanent gas and oil tightness during operation. Test tap All GARIP bushings include a self-grounded test tap connected to the outer control layer of the RIP body for on-site measurement of capacitance and tan δ. Main features of the transformer interface The range of GARIP bushings offers CT spaces of, and mm as standard (note: dimension 6 min. = 1 mm for 17 kv types). Special shields, which are removable for better handling, are supplied for all bushings with a rated voltage greater than 72.5 kv. Customized designs for every oil / SF 6 application are available on request. 1 SF6 interface 2 Test tap 1 2 2 Micafil transformer oil-sf6 bushings
Technology leadership thanks to RIP bushings Micafil is the worldwide leader in RIP (Resin Impregnated Paper) technology for oil-free, dry bushings. These are extremely safe, protect the environment and lead to noticeable cost reductions. RIP technology in detail RIP technology is the core element of a Micafil bushing: resin impregnated paper insulation with capacitor inserts for electrical field control. Our materials meet today s requirements for a high-grade insulating system as concerns free from partial discharge. Through a complex production process, a compact, liquid- and gas-tight insulation core is manufactured. 1. RIP condenser core with inserted aluminum layers 2. Flange with test tap 3. SF 6 interface (GIS) 4. Oil interface (transformer) 3 1 2 4 RIP bushing technology In modern metal-enclosed switchgear, SF 6 gas is used as an extinguishing and insulating medium, ensuring the highest level of safety for operating staff and residents, especially in very confined and densely populated areas. To meet this requirement, today s space-saving designs require excellent mechanical and electrical performance of all the components involved. Micafil s contribution to this worldwide development is its GARIP line of bushings. These have been designed for the direct single-phase connection between power transformers and gas insulated switchgear (GIS) for rated voltages of 72.5 up to 55 kv. Main advantages of Micafil RIP technology Free of partial discharge up to double service voltage High thermal strength (class E, 1 C) ow dielectric losses (tan δ <.35 %) Adaptable to different transformer and installation designs Compact, space-saving configuration Installation, transportation and operation in any position allowed ow weight Gas tight (in oil-gas bushings, the transformer is not threatened by penetrating gas) No explosion risk for outdoor SF 6 bushings (pressure-free bushings) Free of maintenance and monitoring We are proud of our leading position in this field. Our customers benefit from our extensive expertise in state-of-theart technology, which is based upon more than 1 RIP bushings successfully in operation. The insulation body of the GARIP condenser bushing consists of a robust and solid core. It is made of wound crepe paper with inserted aluminum foils for field control, carefully vacuum dried and subsequently impregnated with a special epoxy resin. Micafil transformer oil-sf6 bushings 3
Technical data and dimensions Dimension drawings Flange dimensions 4 x M12 25 deep D13 D14 Aluminium, silver plated RTKG 72.5 35 / RTKG 72.5 35 / 25 RTKG 123 55 / RTKG 123 55 / 25 RTKG 145 65 / RTKG 17 75 / 8 View A: SF 6 side D1 D13 D13 D13 4 x M12 Sealing D14 4 x M12 area Aluminium, D14 Aluminium, 4 x M12 D14 Aluminium, A 25 deep Ra D13 25 = deep 1.6 (N7) silver D13 plated silver D13 plated 25 deep silver plated 4 D8 x M12 D14 4 x M12 Aluminium, D144 x M12 Aluminium, D14 Aluminium, 25 deep 25 deep silver plated 25 deep silver plated silver plated B Test tap D1 D1 D1 Sealing area n11 x Øw A D1 D1 Sealing D1 area Sealing area D1 Sealing area A Ra = 1.6 (N7) Ra = 1.6 (N7) A Ra = 1.6 (N7) Ra D8 = 3.2 (N8) Sealing D8 area Sealing area Sealing area D8 A A Grounded Ra = 1.6 (N7) A Ra = 1.6 (N7) Ra = 1.6 D2 View (N7) B: Oil side length B D8 B D8 D8 B D5 Test tap Test tap Deaeration of transformer Test tap opposite the test tap B B B D7 Removable Test tap shieldstest tap Test tap n11 x Øw n11 x Øw D1 Sealing area Ø18 D1 Sealing area D1 Sealing area Types Ra = 123 3.2 kv (N8) 245 kv Ra = 3.2 (N8) Ra = 3.2 (N8) n11 x Øw n11 x Øw n11 x Øw Grounded D2 Grounded D1 Types Sealing D1 362 kv area 55 Sealing kv D1area Sealing area Grounded length Ra D2 Ra = 3.2 (N8) Ra = 3.2 (N8) D2 D5 length = 3.2 (N8) length Copper, d4 D5 D5 Grounded Grounded Grounded M12 (2 x 18º) M12 (2 x 18º) thickness d5 D2 D2 D2 length 3 mm d6 D7 length length D5 D5 D7 Removable D5 shields D7 Removable shields Removable shields Ø18 D7 Ø18 D7 Types 123 kv D7 245 Types kv123 kv 245 kv Ø18 Removable shields Removable shieldsremovable shields Types 123 kv 245 kv Ø18 Types 362 kv 55 kv Ø18 Types Ø18123 kv Types 362 kv 55 kv Types Types 245 kv123 362 kv kv 245 55 Types kv kv 123 kv 245 kv M12 (2 x 18º) M12 (2 x 18º) Copper, d4 M12 (2 x 18º) M12 (2 x 18º) Copper, d4 Types 362 kv d4 thickness d5 Types 55 kv362 kv 55 Types kvcopper, 362 kv 55 kv d5 thickness d5 Flange dimensions thickness 3 mm d6 M12 (2 x 18º) M12 (2 x 18º) M12 (2 x 18º) Copper, d4 d4 d6 Copper, d4 3 mm M12 (2 d6x 18º) M12 (2 x 18º) Copper, 3 mm thickness thickness d5 d5thickness d5 RTKG 17 753 / mm 25 3 d6mm d63 mm RTKG 245 d6 15 / RTKG 362 1 / RTKG 245 15 / 25 RTKG 4 155 / RTKG 55 18 / View A: SF 6 side F 115 6 F F 115 115 6 6 F F 4 8 6 115 115 8 4 4 F 8 115 6 4 8 4 4 n11 x Øw n11 x Øw n11 x Øw n11 x Øw n11 x Øwn11 x Øw n11 x Øw n11 x Øw n11 x Øw n11 x Øw n11 x Øwn11 x Øw n11 x Øw n11 x Øwn11 x Øw n11 x Øw n11 x Øw F 115 6 8 M1 6 8 4 View B: Oil side Deaeration of transformer opposite the test tap M12 (2 x 18º) M12 (2 x 18º) M12 (2 x 18º) M12 (2 x 18º) M12 (2 x 18º) M12 (2 (2 x 18º) M12 (2 x M12 18º) (2 x M12 18º) (2 x 18º) M12 M12 (2 (2 x 18º) x 18º) M12 (2 x 18º) M1 M12 (2 x 18º) M12 (2 (2 x x 18º) M12 M12 (2 (2 x x 18º) M12 (2 M12 x 18º) (2 x 18º) M12 (2 (2 x x 18º) M12 M12 (2 (2 x x M12 18º) (2 x M12 18º) (2 x M12 18º) (2 (2 x x 18º) M12 M12 (2 (2 x x 18º) M12 (2 x 18º) 4 Micafil transformer oil-sf6 bushings
1 2 3 4 5 6 7 8 9 1 11 12 13 14 15 16 17 18 19 21 22 Type Dielectric data Conductor loading Mechanical design Adjacent GIS Dimensions of the bushings IEC 6137 IEEE C57.19.1 Core, oil side Condenser bushing, oil SF 6, for transformers GARIP RTKG Rated voltage Ur Ur / 3 AC test voltage BI 1.2 / 5μs SI 25 / 25μs System voltage Rated max. lineto-ground voltage AC test voltage BI 1.2 / 5μs SI 25 / 25μs Max. operating current Rated thermal short-time current, 2s Weight Cantilever test load, 1 min. Max. operating bending moment on the flange SF 6 min. operating pressure at º C kv kv kv kv kv kv kv kv kv kv A ka kg kn knm kpa (abs) RTKG 72.5 35 / 72.5 42 14 325 69 44 16 35 24 2 RTKG 72.5 35 / 25 72.5 42 14 325 69 44 16 35 27 245 RTKG 123 55 / 123 71 23 55 92 73 1 45 2 4 19 RTKG 123 55 / 25 123 71 23 55 92 73 1 45 2 265 25 RTKG 145 65 / 145 84 275 65 138 88 31 65 21 19 RTKG 17 75 / 17 98 325 75 161 12 365 75 21 19 6 37 48 58 75 45 6 75 55 49 59 69 71 65 8 95 53 51 61 71 53 55 62 72 D GIS 4 5 35 25 77 17 137 4 5 35 25 77 17 137 4 1 35 118 148 178 4 1 35 118 148 178 4 1 35 123 153 183 4 1 35 139 159 189 min. 6 D1 mm mm mm mm mm 1 175 475 775 175 475 775 31 61 91 31 61 91 36 66 96 5 7 1 13 13 13 13 13 13 RTKG 17 75 / 25 17 98 325 75 161 12 365 75 2 25 24 RTKG 245 15 / 245 141 46 15 23 146 425 9 19 175 65 75 1 5 95 11 123 4 1 35 139 159 189 4 35 45 174 4 234 1 5 7 1 59 89 119 152 172 RTKG 245 15 / 25 245 141 46 15 23 146 425 9 2 25 24 RTKG 362 1 / 362 9 57 1 15 345 2 5 1175 825 21 19 RTKG 4 155 / 4 242 68 155 1175 21 19 RTKG 55 18 / 55 318 79 18 1 5 318 75 1675 1175 19 18 65 132 154 173 53 23 26 29 53 24 27 5 335 375 4 35 45 174 4 234 4 4 35 54 211 241 271 4 4 35 54 218 248 278 4 4 39 54 231 261 291 59 89 119 65 95 125 7 1 13 115 145 282 282 342 Explanation of the columns: 5 ightning impulse withstand voltage according to IEC 6137 6 Switching impulse withstand voltage according to IEC 6137 1 ightning impulse withstand voltage according to IEEE C57.19.1 11 Switching impulse withstand voltage according to IEEE C57.19.1 12 Conductor loading according to IEC 6137 & IEEE C57.19.1 (max. daily means: oil 95 C, SF 6 gas 75 C) 13 Short-time current after operation with rated current CT extention 6 as standard, other lenghts on request. Note: 6 min = 1 mm for 17 kv types Micafil transformer oil-sf6 bushings 5
23 24 25 26 27 28 29 3 31 32 33 34 35 36 37 38 39 4 41 42 43 44 Oil-side terminal and shield Flange Flange, oil side Flange, SF 6 side Core, SF 6 side Terminal, SF 6 side D7 d4 d5 d6 F D2 D5 D1 D8 D13 D14 mm mm mm mm mm mm mm mm mm mm mm mm n x mm mm mm mm mm n x mm mm mm mm mm n11 x Øw 9 52 15 165 25 29 2 8 x Ø16 26 2 315 8 x Ø16 33 13 99 7 11 52 15 165 25 29 2 8 x Ø16 26 2 315 8 x Ø16 33 13 99 7 9 2 52 17 16 15 165 25 29 2 8 x Ø16 2 28 35 335 8 x Ø16 5 13 99 7 11 2 52 14 18 15 165 25 29 2 8 x Ø16 2 28 35 335 8 x Ø16 5 13 99 7 9 2 52 17 16 15 165 25 29 2 8 x Ø16 2 28 35 335 8 x Ø16 5 13 99 7 9 2 52 Variante 1: 17 / 16 Variante 2: 14 / 18 15 165 25 29 2 8 x Ø16 2 28 35 335 8 x Ø16 5 13 99 7 11 2 52 14 18 15 19 29 335 26 12 x Ø16 2 28 35 335 8 x Ø16 5 152 99 7 9 2 52 Variante 1: 17 / 16 Variante 2: 14 / 18 18 25 25 21 29 335 26 12 x Ø16 45 51 535 565 16 x Ø16 77 172 139 11 11 2 52 14 18 18 25 25 24 4 45 37 12 x Ø16 45 51 535 565 16 x Ø16 77 139 11 14 25 52 176 292 18 3 3 34 6 68 58 16 x Ø 54 64 69 16 x Ø 15 282 139 11 14 25 52 176 292 18 3 3 34 6 68 58 16 x Ø 54 64 69 16 x Ø 15 282 139 11 15 25 52 176 292 18 3 3 4 6 68 58 16 x Ø 54 64 69 16 x Ø 15 342 139 11 25 The copper terminal is flat with two holes, Ø18 mm 26 Bushings Ur > 72.5 kv are equipped with an oil-end shield that is epoxy-coated 27 For better handling, the shield is removable. Note: For the 17 kv / A and 245 kv / A types, two different shield sizes are available depending on the transformer current Subject to change Micafil transformer oil-sf6 bushings 5/6
1 2 3 1 automated winding machine 2 final curing vessel 3 machining of condenser body 7 Micafil transformer oil-sf6 bushings Micafil transformer oil-sf6 bushings 7
General information Conductor loading The rated current depends on the bushing lower length (see the section «Technical data and dimensions» on pages 5 and 6, column 12 and ). Bushings selected with Ir not less than 1 % of the rated current of the transformer are considered to be able to withstand the overload conditions according to IEC Publication 6354 (loading guide). Recommendations for bushing installation Transformer The field strength in the oil on the surface of the shield insulation must be limited to values normal for insulated components. As a guideline, minimum distances A to grounded transformer parts are given below: Type RTKG AC test voltage [kv] A [mm] 13 145 17 21 23 123 1 23 145 275 31 17 325 365 245 46 362 57 4 4 63 45 68 5 55 75 55 79 GIS Observe the minimum enclosure diameter DGIS as well as the minimum operating SF 6 gas pressure (see the section «Technical data and dimensions» on pages 5 and 6, columns 17 and 18). Adjacent conductor parts should be designed to suit the bushing terminal. General Because the bushing is completely dry, it can be operated vertically, horizontally or in any other position. Bushing testing Before leaving the factory, each bushing undergoes routine testing according to either IEC 6137 or IEEE C57.19.1. The standard tests include: Measurement of tan δ, capacitance and partial discharge Power frequency test ightning impulse test (if applicable) eakage test Ordering details When ordering, please state: Type and catalog no. (see the table below) CT extension (see the section «Technical data and dimensions» on pages 5 and 6, column ) For 17 kv / A or 245 kv / A only: choose the size of oil-side shield depending on transformer current (see the section «Technical data and dimensions» on pages 5 and 6, columns 26 and 27) Bushing type Catalog no. GARIP RTKG 72.5 35 / HJM 154484 GARIP RTKG 72.5 35 / 25 HJM 154964 GARIP RTKG 123 55 / HJM 15454 GARIP RTKG 123 55 / 25 HJM 154514 GARIP RTKG 145 65 / HJM 154524 GARIP RTKG 17 75 / HJM 154534 GARIP RTKG 17 75 / 25 HJM 154544 GARIP RTKG 245 15 / HJM 154554 GARIP RTKG 245 15 / 25 HJM 154564 GARIP RTKG 362 1 / HJM 154574 GARIP RTKG 4 155 / HJM 154584 GARIP RTKG 55 18 / HJM 154594 Type Designation The type designation is included in an overall system. An example of nomenclature used to designate our GARIP bushings: RTKG 245 15 / Nominal current (A) ightning impulse voltage (kv) Rated voltage (kv) R = RIP insulation T = Transformer application K (Kurz in German) = short oil-side part G (Gas in German) = SF 6 gas application 8 Micafil transformer oil-sf6 bushings
Other Micafil bushings In addition to the transfomer high current bushings described here, Micafil offers other transformer bushings, GIS bushings, wall bushings and railway bushings, as well as customer tailored bushings. Our bushings are developed and approved for mineral oil applications. Transformer bushings Oil-air bushings 24 55 kv up to 5 A SeismicRIP bushing according to IEEE 693-5 69 55 kv up to 5 A Oil-SF 6 bushings 36 55 kv up to 4 A Oil-oil bushings 24 55 kv up to 4 A GIS bushings SF 6-air bushings 245 55 kv up to 4 A Wall bushings 24 362 kv up to 4 A Railway bushings 12 52 kv up to A Disclaimer of warranties and limitation of liability There are no understandings, agreements representations, or warranties, expressed of implied, including warranties of merchantability of fitness for a particular purpose other than those specifically set out by an existing contract states the entire obligation of seller. The contents of the document shall not become part of or modify any prior or existing agreement, commitment, or relationship. The information, recommendations, description, and safety notations in this document are based on our experience and judgement. This information should not be considered to be all-inclusive of covering all contingencies. If further information is required, ABB Switzerland td, Micafil should be consulted. No warranties, expressed, or implied, including warranties of fitness a particular purpose or merchantability, or warranties arising from course of dealing or usage of trade, are made regarding the information, recommendations, descriptions and safety notations contained herein. In no event will ABB Switzerland td, Micafil be responsible to the user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever including but not limited to damage to or loss or use equipment, plant or power system, cost of capital, loss of profits or revenues, cost of replacement power, additional expenses in the use of existing power facilities, or claims against the user by its customers resulting from the use of the information, recommendations, description, and safety notations contained herein. Micafil transformer oil-sf6 bushings 9
Contact us ABB Switzerland td Badenerstrasse 78 CH-848 Zurich, Switzerland Phone +41 ()58 586 3 33 Fax +41 ()58 586 4 44 E-mail info.micafil@ch.abb.com www.abb.com/electricalcomponents Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB td. does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB dt. Copyright 12 ABB All rights reserved 1ZCD66579AA EN. November 12. Subject to change. Power and productivity for a better world TM ABB