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Transcription:

Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-501 RETURN TO MAIN INDEX PARTS LIST FOR P-501

P-501-A P-501-A ILLUSTRATION OF SUB-ASSEMBLIES 3 2 4 1 03-30-2004

Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-501-A.1 P-501-A.1 For Codes: 11075, 11076, 11077, 11209, 11210 & 11211 11227, 11290, 11291, 11292 & 11293 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. Optional Equipment Listing Control Box, Center Panel & Case Shell Assembly P-501-B.1 P-501-C RETURN TO MAIN INDEX 11075 (Base Unit) 1 1 1 (K2327-1) 11076 (Bench) 1 1 1 1 (K2327-2) 11077 (HD Bench) 1 1 1 1 (K2327-3) 11209 (Base Unit) 1 2 1 (K2327-1) 11210 (Bench) 1 2 1 1 (K2327-2) 11211 (HD Bench) 1 2 1 1 (K2327-3) 11227 (Base, Int l) 1 2 1 (K2327-4) 11290 (Base Unit) 1 3 2 (K2327-1) 11291 (Bench) 1 3 2 1 (K2327-2) 1 2 Wire Drive Assembly P-501-D 3 K2328-1 Wire Reel Stand P-501-E 4 K1524-3 Wire Reel Stand & Base P-501-F 05-02-2005

Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-501-A.2 For Codes:11075, 11076, 11077, 11209, 11210 & 11211 11227, 11290, 11291, 11292 & 11293 Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. P-501-A.2 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. Optional Equipment Listing Control Box, Center Panel & Case Shell Assembly P-501-B.1 P-501-C RETURN TO MAIN INDEX 11292 (HD Bench) 1 3 2 1 (K2327-3) 11293 (Base, Int l) 1 3 2 (K2327-4) 1 2 Wire Drive Assembly P-501-D 3 K2328-1 Wire Reel Stand P-501-E 4 K1524-3 Wire Reel Stand & Base P-501-F 04-26-2005

P-501-B.1 OPTIONAL EQUIPMENT LISTING Miscellaneous Options Available for your machine are listed below: ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 101112 Remote Voltage Control Kit K2329-1 1 X Timer Kit K2330-1 1 X Standard Duty WIre Reel Stand K2328-1 1 X Lift Bail (for use w/std Duty Bench Models) K2331-1 1 X Swivel Kit (for use w/std Duty Bench Models) K2332-1 1 X Co-Axial Power Cable K1796-[ ] 1 X Work and Feeder Cables Package K1803-1 1 X Weld Power Cable, Twist-Mate to Lug K1840-[ ] 1 X Weld Power Cable, Twist-Mate to Twist-Mate K1841-[ ] 1 X Weld Power Cable, Lug to Lug K1842-[ ] 1 X Control Cable K1797-[ ] 1 X Adapter for Miller Power Sources K2335-1 1 X 42 Volt Transformer Kit K1520-1 1 X Adapter Cable (For Control Cable to K1798 1 X Terminal Strip Power Sources) Ground Clamp K910-1 1 X Ground Clamp K910-2 1 X Gun Receiver Bushing (for guns w/k466-1 K1500-1 1 X Lincoln gun connectors; Innershield and Subarc guns) Gun Receiver Bushing (for guns w/k466-2 & -10 K1500-2 * 1 X Lincoln gun connectors; Magnum 200/300/400 guns and compatible with Tweco #4) Gun Receiver Bushing (for guns w/k613-7 K1500-3 1 X Lincoln gun connectors; Magnum 550 guns and compatible with Tweco #5) Gun Receiver Bushing (for guns w/k466-3 K1500-4 1 X Lincoln gun connectors; compatible with Miller guns) Gun Receiver Bushing (compatible with Oxo guns) K1500-5 1 X Gun Receiver Bushing (for Lincoln Fast-Mate Guns) K489-7 1 X Magnum 200/300/400 to K1500-2 Adapter K466-2 1 X Magnum 550 to K1500-3 Adapter K613-7 1 X Incoming Bushing K1546-1 1 X For Lincoln Conduit.025-1/16 (0.6-1.6mm) wire Incoming Bushing K1546-2 1 X For Lincoln Conduit 1/16-1/8 (1.6-3.2mm) wire Spindle Adapter - For mounting 14 lb. (6.4kg) K435 1 X Innershield Coils on 2 in (51mm) spindles Spindle Adapter - For mounting 8 in (203mm) K468 1 X diameter spools on 2 in (51mm) spindles Readi-Reel Adapter - For mounting 23-30 lb. K363P 1 X (10.4-13.6 kg) reels to 2 in (51mm) spindles Readi-Reel Adapter - For mounting 50-60 lb. K438 1 X (22.7-27.2 kg) reels to 2 in (51mm) spindles For use with Heavy Duty Bench models Coil Adapter - For mounting 50-60 lb. (22.7-27.2 kg) K1504-1 1 X coils to 2 in (51mm) spindles For use with Heavy Duty Bench models Note: When ordering Cable, the dash number is the length of cable ordered. * Standard on all s. P-501-B.1 # Indicates a change this printing. 03-30-2004

P-501-B.2 ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 101112 Drive Roll Kits, Steel Wires (Includes: 2 V groove drive rolls & inner wire guide.).023-.030 (0.6-0.8mm) KP1696-030S 1 X.035 (0.9mm) KP1696-035S 1 X.045 (1.2mm) KP1696-045S 1 X.052 (1.4mm) KP1696-052S 1 X 1/16 (1.6mm) KP1696-1/16S 1 X.035,.045 (0.9, 1.2mm) KP1696-1 1 X.040 (1.0mm) KP1696-2 1 X Drive Roll Kits, Cored Wires (Includes: 2 Knurled drive rolls & inner wire guide.).030-.035 (0.8-0.9mm) KP1697-035C 1 X.040-.045 (1.0-1.2mm) KP1697-045C 1 X.052 (1.4mm) KP1697-052C 1 X 1/16 (1.6mm) KP1697-1/16C 1 X.068-.072 (1.7-1.8mm) KP1697-068 1 X 5/64 (2.0mm) KP1697-5/64 1 X Drive Roll Kits, Aluminum Wire (Includes: 2 polished U groove drive rolls, outer wire guide & inner wire guide.) OPTIONAL EQUIPMENT LISTING Miscellaneous Options Available for your machine are listed below:.035 (0.9mm) KP1695-035A 1 X.040 (1.0mm) KP1695-040A 1 X 3/64 (1.2mm) KP1695-3/64A 1 X 1/16 (1.6mm) KP1695-1/16A 1 X P-501-B.2 # Indicates a change this printing. 03-30-2004

P-501-C P-501-C Part Numbers Part Numbers Part Numbers Part Numbers Center Panel & Case Shell Assembly 20A 26 19A 25 27A 23 27D 27E 14A 13A 13B 14B 27F 3 15 1 15B 12 or 15A 10 3 11 22A 22B Part of Item 6A 6B 2A 37 1A 2B 11-18-2005

P-501-C.1 P-501-C.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1 Center Panel & Case Shell Assembly L12100 1 X X 1 Center Panel & Case Shell Assembly L12100-1 1 X 2A Bumper T14882-4 4 X X X 2B #10-24x.50 HHCS CF000371 4 X X X 3 Bushing T12380-1 2 X X X 4 Bushing (Not Shown) T12380-3 1 X X X 5 Common Analog P.C. Board (Not Shown) S26049-[ ] 1 X X 5 Common Analog P.C. Board (Not Shown) S26355-[ ] 1 X 5A #10-24 HLN (Not Shown) T9187-13 4 X X X 6A Harness (Not Shown) G4471 1 X 6A Harness (Not Shown) G4471-1 1 X 6A Harness (Not Shown) G4910 1 X 6B Self Tapping Screws S8025-96 6 X X X 7 Diode - Bridge (Not Shown) T13637-1 1 X X X 7A #10-24 HLN (Not Shown) T9187-13 1 X X X 8 Solenoid Valve Assembly (Not Shown) M17294-8 1 X X X 8A Plain Washer (Not Shown) S9262-149 1 X X X 8B Conduit Locknut (Not Shown) T14370-1 1 X X X 9A Flex Tube (Not Shown) T10642-179 1 X X 9A Flex Tube (Not Shown) T10642-267 1 X 9B Hose Clamp (Not Shown) T13777-8 2 X X X 10 Toggle Switch T10800-38 1 X X X 11 Toggle Switch T10800-49 1 X X X 12 Potentiometer Knob T10491 1 X X X 13A Timer Kit Panel S25706 1 X X X 13B #10-24x.50 HHCS CF000371 2 X X X 14A Remote Kit Panel S25707 1 X X X 14B #10-24x.50 HHCS CF000371 2 X X X 15 Ball Bushing Assembly M18947-1 1 X X X 15A Retaining Ring S9776-18 1 X 15B O Ring T13483-37 1 X X 19A Wraparound L12095 1 X X X 19B #10-24x.50 HHCS (Not Shown) CF000371 5 X X X 20A Door & Hinge Assembly L12097 1 X X X 20B #10-24x.50 HHCS (Not Shown) CF000371 3 X X X 22A LED, Lens for Panel Mount S23093-1 1 X X X 22B Retaining O Ring (Not Shown) S23094-1 1 X X X 23 Door Latch S21033-1 1 X X X 24A 5/16x.75 HHCS (Not Shown) CF000040 4 X X X 24B Lock Washer (Not Shown) E106A-3 4 X X X 24C Plain Washer (Not Shown) S9262-121 4 X X X 25 Decal, Logo S11893-2 2 X X X 26 Decal, Door M20411 1 X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank as to eliminate errors, confusion and updates. 04-05-2006

P-501-C.2 P-501-C.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Nameplate, Includes: (27A thru 27G) L12136 1 X X X 27A Decal, Door L12136-2 1 X X X 27B Decal, Tighten/Loosen (Not Shown) L12136-3 1 X X X 27C Decal, Gas Inlet (Not Shown) L12136-4 1 X X X 27D Decal, Timer Panel L12136-5 1 X X X 27E Decal, Remote Control L12136-6 1 X X X 27F Decal, Door Latch (Not Shown) L12136-7 1 X X X 27G Decal, Over Current Protection L12136-8 1 X 32 Warning Decal (Not Shown) S20601 1 X X X 33 Warning Decal (Not Shown) S25536 1 X X X 34 Decal, Pressure Arm (Not Shown) S25890 1 X X X 36 Wiring Diagram (Not Shown) L12146 1 X 36 Wiring Diagram (Not Shown) L12146-1 1 X 36 Wiring Diagram (Not Shown) L12146-2 1 X 37 CCC Decal T13086-191 1 X 38 Country of Origin Decal (Not Shown) S24727-1 1 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 04-05-2006

NOTES

P-501-D P-501-D Part Numbers Part Numbers Part Numbers Part Numbers Wire Drive Assembly 2T 2U 2V 3 3B 15 2B 2H 2G 2F 5A 5B 1 2L 2 16 2R 2S 8A 8 10 2E 9C 2C 9B 4A 2D 9A 4B 4D 4C 03-30-2004

P-501-D.1 P-501-D.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Wire Drive Assembly, Includes: M20280-1 1 X Wire Drive Assembly, Includes: M20280-2 1 X 1 Gearbox Mounting Panel L12091 1 X X 2 Feed Plate Assembly: Includes: M19932-3 1 X X 2A Feed Plate NSS 1 X X 2B Connection Bar M19611-3 1 X X 2C Socket Head Cap Screw T9447-112 1 X X 2D Plain Washer S9262-167 1 X X 2E Retaining Ring S9776-69 1 X X 2F 12/13X1.00 HHCS CF000021 1 X X 2G Lock Washer E106A-15 1 X X 2H Plain Washer S9262-1 1 X X 2J Idle Arm NSS 1 X X 2K Dowel Pin NSS 1 X X 2L Adjustment Arm Assembly: Includes Roll Pin M19179-1 1 X X 2M Roll Pin (Not Shown) NSS 1 X X 2N Roll Pin (Not Shown) NSS 1 X X 2P Wire Guide Retaining Pin NSS 1 X X 2Q Shaft NSS 2 X X 2R Mold Drive Roll Shaft Assembly S25638 2 X X 2S Retainer S25403 2 X X 2T 1/4-20 x.625 HHCS CF000012 4 X X 2U Lock Washer E106A-2 4 X X 2V Plain Washer S9262-23 4 X X 3 Motor Gearbox Assembly, Includes: L12073 1 X 3 Motor Gearbox Assembly, Includes: L12081 1 X 3A Plug Housing (Not Shown) S24018-8 1 X X 3B Snap Ring S9776-27 1 X X 3C Woodruff Key (Not Shown) S24170-1 1 X X 4A Drive Gear M19870 1 X X 4B Collar S25414 1 X X 4C Metric Screw T14731-47 1 X X 4D Lock Washer T4291-A 1 X X 5A Lock Washer E106A-2 3 X X 5B M6 x 1.00 Phillips Pan Head Screw T14731-18 3 X X 8 Wire Guide Assembly (Outer) S22737-2 1 X X 8A Wire Guide, Inner M18970-6 1 X X 9A Cover M19999 1 X X 9B 1/4-20 x.50 HHCS CF000012 1 X X 9C Lock Washer E106A-2 1 X X 10 Screw Stud T13858 1 X X 15 Gun Adapter S22905-2 1 X X 16 Set Screw S11604-21 1 X X 17 Brush & Spring Assembly (Not Shown) L12073-G 2 X 18 Ball Housing (Not Shown) M18946 1 X X 19 Maxtrac Decal (Not Shown) S26310 1 X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 NSS - Not Sold Separately 08-22-2006 #

P-501-E P-501-E Part Numbers Part Numbers Part Numbers Part Numbers Wire Stand Assembly 9K 9C 10 9E 9H 9D 9B 7 7B 7A 9B 9J 9G 6 3 6A 3A 3B 1 4A 4 5 03-30-2004

P-501-E.1 P-501-E.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Wire Stand Assembly, Includes: L12268 1 X 1 Wire Stand Welded Assembly G4449 1 X 3 PLain Washer S9262-1 1 X 3A Lock Washer E106A-15 1 X 3B Hex Head Cap Screw T8833-65 1 X 4 Cable Clamp S22523 1 X 4A Thread Forming Screw S9225-68 1 X 5 Bushing T12380-1 2 X 6 Bumper T14882-4 2 X 6A #10-24x.50 HHCS CF000371 2 X 7 Holster G3581 1 X 7A Thread Forming Screw S9225-68 1 X 7B Lock Washer T9860-6 1 X 8 Steel Tubing (Not Shown) S10153-80 1 X 9 Spindle Ref. Assembly, Includes: M14935-2 1 X 9B Friction Washer S17435-4 2 X 9C Spindle L10560 1 X 9D Spindle Shaft S22975 1 X 9E Keyed Washer T12965-2 1 X 9F Compression Spring (Not Shown) T11862-14 1 X 9G Brake Plate Lock S23968 1 X 9H Thumb Screw T14813-B 1 X 9J Brake Plate S23972 1 X 9K Friction Washer S17435-3 1 X 10 Retaining Collar Assembly S23811 1 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 03-30-2004

P-501-F P-501-F Part Numbers Part Numbers Part Numbers Part Numbers K1524-3 Wire Reel Stand & Base Assembly 4 3K 3G 3M 3E 3F 3D 3J 2N 3L 3D 5C 5B 2 5A 2P 2A 2C 2B 2K 2J 2Q 2R 1 2U 2D 2F 2T 2H 2G 2S 2E 03-30-2004

P501-F.1 P-501-F.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Reel Stand & Base Assembly, Includes: L10229-2 1 X 1 Base M18320-2 1 X 2 Mast Welded Assembly, Includes: M18745 1 X 2A 5/16-18x1.00 HHCS CF000062 4 X 2B Plain Washer S9262-121 4 X 2C Lock Washer E106A-14 4 X 2D 5/16-18 HN CF000029 4 X 2E Rubber Isolator S20979 4 X 2F 3/8-16x.75 HHCS CF000034 4 X 2G PLain Washer S9262-120 4 X 2H Lock Washer E106A-16 4 X 2J Cable Clamp S22523 1 X 2K Thread Forming Screw S9225-68 1 X 2N Support Bracket S22957 1 X 2P Thread Forming Screw S9225-68 4 X 2Q Insulation S23721 1 X 2R Fastener Button T14659-3 4 X 2S Support Bracket M18746-1 1 X 2T Thread Forming Screw S9225-68 2 X 2U Plug Button T10397-23 4 X 3 Spindle Assembly, Includes: M14935-2 1 X 3D Friction Washer S17435-4 2 X 3E Spindle L10560 1 X 3F Spindle Shaft S22975 1 X 3G Keyed Washer T12965-2 1 X 3H Compression Spring (Not Shown) T11862-14 1 X 3J Brake Plate Lock S23968 1 X 3K Thumb Screw T14813-B 1 X 3L Brake Plate S23972 1 X 3M Friction Washer S17435-3 1 X 4 Retaining Collar Assembly S23811 1 X 5A 1/2-13 x 5.25 HHCS T8833-59 1 X 5B Plain Washer S9262-1 1 X 5C Lock Washer E106A-15 1 X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 11-16-2004 #

NOTES