KOMATECH Co., Ltd. Head office Factory 45, 2saneopdanji 3gil, Waegwaneup, Chilgokgun, Gyeongsangbukdo, Korea Tel : 82549705000 Fax : 82549705005 http : //www.komatech.kr The specification of this catalog are subject to change without prior notice.(2014.04.03)
tapping center TAP/MACHINING CENTER Product LineUp www.komatech.kr
KOMATECH machine tools provides a world class machining capability and production speed to your production line. TABLE of CONTENTS 04. CONTROLLER 05. STD & OPT ACCESSORIES 06. KT 420 Series 08. GMT 400D 10. KM 450(L) 12. GMT 500MS 14. GMT 500MD 16. MACHINE DIMENSION 17. SPINDLE MOTOR POWER & TORQUE DIAGRAM 18. MACHINE SPECIFICATIONS
KOMATECH Machine tools lineup HIGH SPEED TAPPING CENTER BT30 / BBT30 KT420(L) KT420A(L) GMT 400D CNC MACHINING CENTER BT40 / BBT40 KM 450 KM 450L GMT 500MS GMT 500MD KOMATECH tapping / tapmachining center 2 3
CONTROLLER Easy operation SIEMENS SINUMERIC 828D Minimum block cycle time of 2ms, Minimum input unit 0.0001, CNC Memory 3MB(extension by USB,CIF card), powerful machining software and convenient prograing Convenient extended interface 80bit NANO ACCURACY Ethernet USB CF CARD Full Qwety keyboard Userfriendly shotcut key Loaded with feed shaft motor and Highperformance controller, it has a capacity of 0.001nm Hyperfine control. These outstanding features enable high accuracy processing. High speed & accuracy machining fucntion High speed&accuracy cutting fucntion Advanced surface reduces machining time and excellent in a mold machining. No more illumination problem caused by uneven CAM data because speed and acceleration are controlled by a new concept filter Conventiol CNC Velocity Machining time: 48 min with advanced surface Machining time : 33 min Covenient prograing method Dialogue type program input method for beginners and cycle type program for advanced users are provided for easy and fast prograing. Moreover, as ISO Code is supported, users familiar with FANUC NC can work with it easily. Shop Mill Program guide Supporting of ISO code
STD / OPT ACCESSORIES STANDARD ACCESSORIES Indicator light LED work light Bed shower Auto lubricator unit Tool life / Work counter Coolant tank OPTIONAL ACCESSORIES Coolant through spindle (20/30/70 bar) Tool presetter Auto door (Automatic open and close door) High column (150 / 200) Transformer Spindle cooler unit Index / Additional axis Chip conveyor & bucket Oil mist cleaner KOMATECH tapping / tapmachining center 4 5
HIGH SPEED TAPPING CENTER KT 420(L) The best inclass performance tapping center with powerful function X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 520(700) x 420 x 300 BT30[BBT30] 10,000 [Opt.15,000 / 24,000] 14 [Opt. 21] KT 420A(L) The best inclass performance tapping center which is applicable for powerful spindle motor with max.torque of 100 Nm X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 520(700) x 420 x 430 BT30[BBT30] 10,000 [Opt.15,000 / 24,000] 20 [Opt. 26]
HIGH SPEED TAPPING CENTER Features High rigidity base structure This is a highrigidity base structure designed through 3D structure analysis, and performs stable processing by minimizing deformation and impact and vibration coming from transfer and cutting, and secures excellent chip discharging capability due to highslant structure of bed. High performance spindle M/C KT 420(L) KT 420A(L) STD. 10,000 rpm 10,000 rpm 15,000 rpm 15,000 rpm Hightorque motor (Opt) With its highly efficient direct c o n n e c t i o n s p i n d l e a n d head allin one structure, i t m a t e r i a l i z e s o p t i m u m processing by minimization of the vibration spindle and coolant through spindle and BT dual contact system (Big plus) are available. OPT. 24,000 rpm 24,000 rpm 10,000 rpm(high torque) Rapid feedrate technology KT420A(L) can adopt hightorque motor expanding a p p l i c a t i o n t h r o u g h machining such as big hole, big size tap etc. It even exceeds beyond BT30 class machining area Application of high power traverse motor, high precise ball screw, and high response linear motion guide realized rapid traverse rate of 56 m/ min and super speed transfer of 1G acceleration, and so minimized noncutting time. And, adoption of the rink structure slide cover suitable for high speed transfer minimized impact and noise. High speed tool changer High accuracy machining Komatech s unique thermal displacement compensation was realized through analysis of thermal deformation in the actual operation/nonoperation hours. And, precise position control differentiated from other company s products enables excellent performance in processing high precision parts. Turret type tool changer realized high speed tool change of precise control & TT (1.1 sec), CC (1.9 sec),maximum distance (1 to 11) and tool change in 1.6 sec, and saved noncutting time by applying Servo motor. ATC TYPE TURRET TWIN ARM STD. 14 TOOLS 20 TOOLS OPT. 21 TOOLS 26 TOOLS TT / CC 1.1 / 1.9 1.1 / 1.8 Discription Table size Max.loading capacity Travels(X/Y/Z) Spindle speed Spindle motor power (1min / Cont.) Rapid feedrate (X/Y/Z) Tool storage T T Tool change time C C CNC System [ ] Opt. Unit kg BT (BBT) rpm kw m / min pcs sec KT 420(L) 600(800) x 400 200 520(700) / 420 / 300 14 [21] 1.1 1.9 BT30 [BBT30] 10,000 [15,000 / 24,000] 12.0 / 4.8 (Std. 10,000 rpm) 56 / 56 / 56 (48 / 48 / 56) KT 420A(L) 600(800) x 400 200 520(700) / 420 / 430 20 [26] 1.1 1.8 Siemens 828D [Mitsubishi M70V / Fanuc OiMD] Standard specification Splash guard Work light Indicator light Work counter Sub. Operation panel Coolant tank Instruction manual Std.toolkit Optional speficiation Chip conveyor & bucket Auto door Tool presetter Broken tool detector Rotary table Spindle cooler unit Air blow Oil mist cleaner Coolant through spindle Air conditioner Hyd. Unit KOMATECH tapping / tapmachining center 6 7
HIGH SPEED TAPPING CENTER KT GMT 400D(A) Column traverse type high productivity tapping center with dual table 400DA X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 520 x 400 x 300 (410) BT30[BBT30] 10,000 [Opt.15,000 / 24,000] 14[Opt. 20 / 26]
HIGH SPEED TAPPING CENTER Features High reliability dual table High rigidity base structure Base structure optimized for Column traverse type, it minimized vibration caused from cutting feedrate, its high slant structure s e c u r e s c h i p d i s c h a r g i n g capability High reliability dual table is fastened by Cubic & Coupling method which shows no precision change while rotating, so that stable and quick rotation of table can be done without troubles. (Pallet change time : 4.8sec) High performance spindle motor Rapid feedrate technology High performance spindle in direct connection realizes optimal cutting by minimizing vibration of spindle. Coolant through spindle and BT dual contact system (Big plus) are available. M /C GMT 400D(A) STD. OPT. 10,000 rpm 15,000 rpm 24,000 rpm High speed tool changer High power transfer motor connected with high precise ball screw in direct connection, and application of high response linear motion guide materialzed rapid feedrate of 56 m/min(zaxis) and high speed transfer of 1G acceleration, and so minimized noncutting time. A jet for Jig hose A jet for jig hose installed on the center of the dual table can be easily attached without a separate rotary joint in the oil/air pressure line for jig operation, and a rotary joint can be applied as an OPTION if requested separately. Turret type tool chager has a fixed position sensor to prevent tool no. error and high speed tool change time minimize noncutting time. ATC TYPE TURRET TWIN ARM STD. 14 TOOLS 20 TOOLS OPT. 26 TOOLS TT / CC 1.1 / 1.9 1.1 / 1.8 Discription Unit GMT 400D GMT 400DA Standard specification Optional speficiation 650 X 1000 Splash guard Chip conveyor & bucket kg 200 X 2 Work light Auto door sec 4.8 Indicator light Tool presetter 520, 400, 300 520, 400, 410 Work counter Broken tool detector BT (BBT) BT30 [BBT30] Sub. Operation panel Rotary table rpm 10,000 [15,000 / 24,000] Coolant tank Spindle cooler unit kw 12.0 / 4.8 (Std. 10,000 rpm) Instruction manual Air blow m / min 48 / 48 / 56 Std.toolkit Oil mist cleaner pcs 14 20 [26] Hyd. Unit Coolant through spindle Air conditioner Table size Max.loading capacity Pallet change time Travels(X/Y/Z) Spindle speed Spindle motor power (1min / Cont.) Rapid feedrate (X/Y/Z) Tool storage T T Tool change time C C CNC System [ ] Opt. sec 1.1 1.9 1.1 1.8 Siemens 828D [Mitsubishi M70V / Fanuc OiMD] KOMATECH tapping / tapmachining center 8 9
CNC MACHINING CENTER KM 450 Table traverse type high accuracy machining center with high power spinle motor and stable structure X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 780 x 450 x 580 BT40[BBT40] 15,000 30 KM 450L High performance machining center with expanded xaxis work area X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 1,100 x 450 x 580 BT40[BBT40] 15,000 30
CNC MACHINING CENTER Features A large work area High rigidity base structure The high rigidity base structure of table traverse type through stable design can materialize powerful and precise cutting by minimizing vibration in traverse and cutting. Wide work space of 780(1,100) in the xaxis and 450 in the yaxis is secured to accoodate large size object, and the large internal space minimizes Jig interference. * ( ): KM 450L High accuracy machining High performance direct drive spindle Mass 30tools magazine T h e d i r e c t c o n n e c t i o n t y p e h i g h performance spindle does not generate vibration and noise during high speed cutting unlike the previous belt type, and realizes powerful performance of continuous power 11kW, maximum torque 200 Nm, and maximum 15,000 rpm, and is applicable for both heavy cutting and high speed, high precision cutting. Also, BT dual contect system(bigplus)spindle is available. High speed tool changer which can store 30 tools exhibits excellent effect in multiprocess fabrication, and the closed type magazine protects internal circuits from chips and cutting oil and prevents chip adhesion to tool TAPER parts, to keep stable working. Komatech s unique thermal displacement compensation was realized through analysis of thermal deformation in the actual operation/nonoperation hours. And, precise position control differentiated from other company s products enables excellent performance in processing high precision parts. User convenience devices Indicator light, bed shower and tool life time management are installed as standard specification to maximize work management and efficiency. Discription Table size Max.loading capacity Travels(X/Y/Z) Spindle speed Spindle motor power (1min / Cont.) Rapid feedrate (X/Y/Z) Tool storage T T Tool change time C C CNC System [ ] Opt. Unit kg BT (BBT) rpm kw m / min pcs sec KM 450 950 X 450 350 780 / 450 / 580 BT40 [BBT40] 15,000 13.2 / 11.0 36 / 36 / 36 30 1.8 3.0 Siemens 828D KM 450L 1,200 X 450 400 1,100 / 450 / 580 Standard specification Splash guard Work light Indicator light Work counter Sub. Operation panel Coolant tank Instruction manual Std.toolkit Hyd. Unit Optional speficiation Chip conveyor & bucket Auto door Tool presetter Broken tool detector Rotary table Spindle cooler unit Air blow Oil mist cleaner Coolant through spindle Air conditioner KOMATECH tapping / tapmachining center 10 11
CNC MACHINING CENTER KT GMT 500MS Column traverse type machining center with optimized indexing jig and havey weight jig application X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 700 x 500 x 580 BT40[BBT40] 6,000 [Opt. 8,000] 24 [Opt.30]
CNC MACHINING CENTER Features High speed tool changer High reliability base structure The twin arm type high speed tool changer (TT: 1.8 sec / CC: 4.5 sec) secures high durability and reliability. The next process tool is ready in the waiting pocket to minimize noncutting time. High rigidity fixed table The stable structure base for column traverse secures broad space of 880 (transfer distance of 580) in the zaxis, and is optimal for application of processing in a broad area by providing excellent environment for large size workpiece, index applied Jig fixture and weight jig application (special application to table height is possible for tall workpeice). High performance spindle motor Mass 24tools(30tools) magazine A powerful spindle motor equipped with continuous rated power 11kW, max. torque 200Nm and max. 8, 0 0 0 r p m m a i n t a i n s generating power securely which enables smooth processing. A high strength allin one table with size of 1,200 x 540 can stand the pressure of 800 kg and by securing broad working space, it can apply to various jigs. User convenience devices Indicator light, bed shower and tool life time management are installed as standard specification to maximize work management and efficiency. High speed tool changer which can store 24 tools exhibits excellent effect in multiprocess fabrication, and the closed type magazine protects internal circuits from chips and cutting oil and prevents chip adhesion to tool taper parts, to keep stable working and 30tools magazine is available by option. Discription Table size Max.loading capacity Travels(X/Y/Z) Spindle speed Spindle motor power (1min / Cont.) Rapid feedrate (X/Y/Z) Tool storage T T Tool change time C C CNC System [ ] Opt. Unit kg BT (BBT) rpm kw m / min pcs sec GMT 500MS 1, 200 X 540 800 700 / 500 / 580 BT40 [BBT40] 6,000 [8,000] 13.2 / 11.0 36 / 36 / 36 24 [30] 1.8 4.5 Siemens 828D Standard specification Splash guard Work light Indicator light Work counter Sub. Operation panel Coolant tank Instruction manual Std.toolkit Hyd. Unit Optional speficiation Chip conveyor & bucket Auto door Tool presetter Broken tool detector Rotary table Spindle cooler unit Air blow Oil mist cleaner Coolant through spindle Air conditioner KOMATECH tapping / tapmachining center 12 13
CNC MACHINING CENTER GMT 500MD Column traverse type high productivity machining center with dual table X,Y,Z travels() Max.spindle speed(rpm) Tool storage(pcs) 700 x 500 x 580 BT40[BBT40] 6,000 [Opt. 8,000] 24 [Opt.30]
CNC MACHINING CENTER Features High speed tool changer High reliability base structure The twin arm type high speed tool changer (TT: 1.8 sec / CC: 4.5 sec) secures high durability and reliability. The next process tool is ready in the waiting pocket to minimize noncutting time. High performance spindle motor The stable structure base for column traverse secures broad space of 850 (transfer distance of 580) in the zaxis, and is optimal for application of processing in a broad area by providing excellent environment for large size workpiece, index applied Jig fixture and weight jig application (special application to table height is possible for tall workpeice). Mass 24tools(30tools) magazine High speed tool changer which can store 24 tools exhibits excellent effect in multiprocess fabrication, and the closed type magazine protects internal circuits from chips and cutting oil and prevents chip adhesion to tool taper parts, to keep stable working and 30tools magazine is available by option. A powerful spindle motor equipped with continuous rated power 11kW, max.torque 200Nm and max. 8,000 rpm maintains generating power securely which enables smooth processing. High reliability dual table A jet for jig hose A jet for jig hose installed on the center of the dual table can be easily attached without a separate rotary joint in the oil/ air pressure line for jig operation, and a rotary joint can be applied as an OPTION if requested separately. High reliability dual table is fastened by Cubic & Coupling method which shows no precision change while rotating so that stable and quick rotation of table can be done without troubles. (Pallet change time : 5.0sec) Discription Unit GMT 500MD Standard specification Optional speficiation Table size Max.loading capacity Pallet change time Travels(X/Y/Z) Spindle speed Spindle motor power (1min / Cont.) Rapid feedrate (X/Y/Z) Tool storage kg sec BT (BBT) rpm kw m / min pcs 700 x 1,000 300 x 2 5.0 700 / 500 / 580 BT40 [BBT40] 6,000 [8,000] 13.2 / 11.0 36 / 36 / 36 24 [30] Splash guard Work light Indicator light Work counter Sub. Operation panel Coolant tank Instruction manual Std.toolkit Hyd. Unit Chip conveyor & bucket Auto door Tool presetter Broken tool detector Rotary table Spindle cooler unit Air blow Oil mist cleaner Coolant through spindle Tool change time T T 1.8 Air conditioner sec C C 4.5 CNC System Siemens 828D [ ] Opt. KOMATECH tapping / tapmachining center 14 15
MACHINE DIMENSION KT420L(AL) 60 60 KT420(A) 105 GMT400D GMT400DA KM450 KM450L 224 105
GMT500MS GMT500MD SPINDE MOTOR POWER & TORQUE DIAGRAM BT30 Std. Spindle motor (10,000 rpm) BT40 Std.Spindle motor (KM450) BT40 Std.Spindle motor (GMT500MS/MD) BT30 Spindle motor (High torque) BT30 Spindle motor (15,000 rpm) BT30 Spindle motor (24,000 rpm) KOMATECH tapping / tapmachining center 16 17
MACHINE SPECIFICATION Discription UNIT KT 420(L) TABLE TRAVELS SPINDLE FEED RATE ATC POWER SOURCE MACHINE DIMENSION NC UNIT Size Max. loading capacity Pallet change time X / Y / Z axis Distance from table surface to spindle nose Max. speed Spindle motor (S610%) 1 min / Cont. Rapid traverse rate X / Y / Z Tool shank type Pull stud type Tool storage capacity Max. tool diameter Max. tool length Max. tool weight Tool selection method T T Tool change time C C Power supply Power capacity Size(including coolant tank) W X L Height H Weight Model Program format Display kg sec. BT rpm kw m/min pcs sec kva kg inch 600(800) x 420 200 520(700) / 420 / 300 200~500 (170~470) BT30 [BBT30] 10,000 [15,000 / 24,000] 12.0 / 4.8 (Std.) 56 / 56 / 56 (48 / 48 / 56) MASBT30[BBT30] MASP30T1 14 [26] 80 200 3.0 Twin Arm (Random) 1.1 1.9 AC380V±10%, 55Hz ±5Hz 25 1,800(2,068) x 2,400 2, 610 2,500(2,700) S828D [M70V / FOiMD] Gcode, Mcode 10.4" TFT Color Discription UNIT KM 450(L) TABLE TRAVELS SPINDLE FEED RATE ATC POWER SOURCE MACHINE DIMENSION NC UNIT Size Max. loading capacity Pallet change time X / Y / Z axis Distance from table surface to spindle nose Max. speed Motor power (S660%) 6 min / Cont Rapid traverse rate X / Y / Z Tool shank type Pull stud type Tool storage capacity Max. tool diameter Max. tool length Max. tool weight Tool selection method T T Tool change time C C Power supply Power capacity Size(including coolant tank) W X L Height H Weight Model Program format Display kg sec. BT rpm kw m/min pcs sec kva kg inch 950(1, 200) x 450 350(400) 780(1, 100) / 450 / 580 200(130) ~ 780(710) BT40 [BBT40] 15, 000 13.2 / 11.0 36 / 36 / 36 MASBT40 [BBT40] PS805 30 100 300 8.0 Twin Arm (Random) 1.8 3.0 AC380V±10%, 55Hz ±5Hz 35 2,480(2,800) x 3,224 3, 260 5,000(6,000) S828D Gcode, Mcode 10.4" TFT Color [ ] OPT
KT 420A(L) 600(800) x 420 200 520(700) / 420 / 430 200~630 (170~600) BT30 [BBT30] 10,000 [15,000 / 24,000] 12.0 / 4.8 (Std.) 56 / 56 / 56 (48 / 48 / 56) MASBT30[BBT30] MASP30T1 20 [26] 80 [64] 200 3.0 Twin Arm (Random) 1.1 1.8 AC380V±10%, 55Hz ±5Hz 25 1,800(2,068) x 2,400 2,610 2,500(2,700) S828D [M70V / FOiMD] Gcode, Mcode 10.4" TFT Color GMT 400D(A) 650 x 1,000 200 x 2 4.8 sec 520 / 400 / 300(410) 200~500 (610) BT30 [BBT30] 10,000 [15,000 / 24,000] 12.0 / 4.8 (Std.) 48 /48 / 56 MASBT30[BBT30] MASP30T1 14 (20 [26]) 80 (80 [64]) 200 3.0 Turret / Twin Arm 1.1 1.9 (1.8) AC380V±10%, 55Hz ±5Hz 25 1,800(2,000) x 3,400 3,115 4,000 S828D [M70V / FOiMD] Gcode, Mcode 10.4" TFT Color GMT 500MS 1,200 x 540 800 700 / 500 / 580 300 ~ 880 BT40 [BBT40] 6,000 [8,000] 13.2 / 11.0 36 / 36 / 36 MASBT40 [BBT40] PS805 24 [30] 100 300 8.0 Twin Arm (Random) 1.8 4.5 AC380V±10%, 55Hz ±5Hz 35 2,415 x 3,300 3,090 5,700 S828D Gcode, Mcode 10.4" TFT Color GMT 500MD 700 x 1,000 300 x 2 5 700 / 500 / 580 270 ~ 850 BT40 [BBT40] 6,000 [8,000] 13.2 / 11.0 36 / 36 / 36 MASBT40 [BBT40] PS805 24 [30] 100 300 8.0 Twin Arm (Random) 1.8 4.5 AC380V±10%, 55Hz ±5Hz 35 2,730 x 3,850 3,090 6,000 S828D Gcode, Mcode 10.4" TFT Color [ ] OPT KOMATECH tapping / tapmachining center 18 19