Electromotive Systems ELECTROBAR ELITE Conductor Bar System

Electromotive Systems ELECTROBAR ELITE Conductor Bar System ELECTROMOTIVE SYSTEMS

ELECTROBAR ELITE ENCLOSED CONDUCTOR BAR SYSTEMS Magnetek s Electromotive Systems division proudly offers ELECTROBAR Elite, our most advanced conductor bar design. The design is ideally suited for low headroom applications, preventing incidental contact with a power conductor bar. ELECTROBAR Elite is also Electromotive s most versatile conductor bar, offering you more options than any other conductor bar on the market today. And you ll be happy to know ELECTROBAR Elite s total system cost is lower because it s so easy to install and maintain. IMPROVED SAFETY IN TIGHT SPACES Compact enclosed design allows you to safely put the conductors in a small dimensional package compared to traditional 8-Bar a key feature where space is critical. Finger safe rating of IP. The collector assembly can only be installed in one orientation to the line element, insuring the ground conductor and ground collector brush are always in correct locations. MAXIMUM VERSATILITY More options make this our most versatile conductor bar: Inlet Gates allow for installation or removal of collector trolleys for maintenance. Curved line elements available from minimum radius. Line element covers prevent contamination build-up on copper conductors. High speed collector assemblies allow for travel speeds exceeding 5 feet/minute. Ventilated line elements prevent condensation build-up on the system. High temperature line elements available for 55 C to 75 C ambient operating environments. LOWER TOTAL SYSTEM COST ELECTROBAR Elite is designed to significantly reduce installation time compared to traditional 8-Bar systems. Plus, maintenance is minimized. This means your total installed system cost is actually lower. Line elements are easily connected to each other by means of snap away bolts, which prevent over-torquing of the line element connection points. Line elements are easily attached to a snap-in hanger, which mounts with one bolt to the hanger bracket. Joint covers and power feed assemblies simply snap together over the line elements. Lightweight, rigid construction. Inexpensive collector brushes, which simply snap in and out of the collector assemblies, are the only items that may need replacement during periodic service intervals.

LINE ELEMENTS 0 8 5 9 7 STANDARD FEATURES & BENEFITS Snap together covers, power feeds and hangers. Lightweight, rigid construction. Ease of installation, lower total system cost, and low maintenance. Improved safety (finger safe rating of IP).. -POLE AND 5-POLE LINE ELEMENTS 6 Page Item Number.. Transfer Funnels (pictured pg. ). Expansion Element (pictured pg. ). End-Line Feed 5 5. In-Line Feed 5 6. Joint Cover 5 7. End Cap 5 8. Sliding Hanger 6 9. Anchor Hanger 6 0. Mounting Bracket 6. Collector 7. Tow Bracket 7 s are constructed of self-extinguishing PVC with copper conductors. -Pole standard line element lengths are,, and meters and are available for immediate shipment. 5-Pole line elements, special lengths and meter line elements require approximately a four-week lead time. Maximum rated operational voltage 600 volts. -POLE LINE ELEMENTS 5-POLE LINE ELEMENTS Length Length Meters Feet Meters Feet FM-60 FM-60 FM-60 FM-60 60 Amp, -Pole. 9.8 6.56.8 5.88.9 7.9.97 FM-560 FM-560 FM-560 FM-560 60 Amp, 5-Pole. 9.8 6.56.8 6.76.57 8.8.9 FM-0 FM-0 FM-0 FM-0 00 Amp, -Pole. 9.8 6.56.8 7.6. 8.8. FM-50 FM-50 FM-50 FM-50 00 Amp, 5-Pole. 9.8 6.56.8 8.8.86 9..6 FM- FM- FM- FM- 0 Amp, -Pole. 9.8 6.56.8.6 5.87 0.58 5.9 FM-5 FM-5 FM-5 FM-5 0 Amp, 5-Pole. 9.8 6.56.8.80 7.85.90 5.95 FM-88 FM-88 FM-88 FM-88 00 Amp, -Pole. 9.8 6.56.8.7.79 5.86 7.9 FM-885 FM-889 FM-886 FM-887 00 Amp, 5-Pole. 9.8 6.56.8 7.0 7.78 8.5 9.6

TRANSFER FUNNELS. TRANSFER FUNNEL LINE ELEMENTS Transfer funnel is pre-mounted on meter line element. Special lengths available upon request. Short funnels may be used for switch applications from 0.75 to gap. Long funnels may be used when gap distance exceeds. Special collector trolleys and tow brackets are required. Contact factory. Funnels designed to accommodate ground to the right or left. IP finger safe Rated. SHORT FUNNEL ASSEMBLIES* Amp. Rating FM-57 -Pole Meter Element Ground Right 60 FM-58 -Pole Meter Element Ground Left 60 FM-55 -Pole Meter Element Ground Right 00 FM-56 -Pole Meter Element Ground Left 00 FM-5 -Pole Meter Element Ground Right 0 FM-5 -Pole Meter Element Ground Left 0 FM-5 -Pole Meter Element Ground Right 00 FM-5 -Pole Meter Element Ground Left 00 LONG FUNNEL ASSEMBLIES* Amp. Rating FM-567 -Pole Meter Element Ground Right 60 FM-568 -Pole Meter Element Ground Left 60 FM-575 -Pole Meter Element Ground Right 00 FM-576 -Pole Meter Element Ground Left 00 FM-58 -Pole Meter Element Ground Right 0 FM-58 -Pole Meter Element Ground Left 0 FM-59 -Pole Meter Element Ground Right 00 FM-59 -Pole Meter Element Ground Left 00 * Funnel assemblies require approximately a four-week lead time. Special Collector Assemblies are required. Please contact factory for additional information. EXPANSION ELEMENTS. EXPANSION ELEMENT The expansion element is designed to absorb the difference in expansion between the support structure and the electrification line. Expansions are needed in 60 Amp and 00 Amp applications longer than 9 feet (50 meters). Expansions are needed in 0 Amp and 00 Amp applications longer than 80 feet (50 meters). When expansions are used, an extra single collector trolley must be used. -POLE EXPANSION ASSEMBLY Standard Length Meters Feet FM-8060 -Pole Expansion Element 60 Amp 6.56. FM-800 -Pole Expansion Element 00 Amp 6.56 6.75 FM-80 -Pole Expansion Element 0 Amp 6.56 9.8 FM-890 -Pole Expansion Element 00 Amp 6.56 5. 5-POLE EXPANSION ASSEMBLY* Standard Length Meters Feet FM-8560 5-Pole Expansion Element 60 Amp 6.56 5. FM-850 5-Pole Expansion Element 00 Amp 6.56 8.07 FM-85 5-Pole Expansion Element 0 Amp 6.56.60 FM-89 5-Pole Expansion Element 00 Amp 6.56 8.88 * 5-Pole expansion elements require approximately a four-week lead time.

SYSTEM COMPONENTS. & 5. POWER FEEDS Designed to feed power to the system either from the end or along the line element run. Allows for quick power connection with a snap together cover. Power feed selection based upon location and power feed cord diameter. END-LINE POWER FEED Cable Dia. In. FM-00 60 00 Amp, & 5-Pole, M5 Cable Opening 0.5 to 0.75 0.9 FM-0 60 00 Amp, & 5-Pole, M Cable Opening 0.59 to 0.98 0.9 IN-LINE POWER FEED Cable Dia. In. FM-00 60 00 Amp, & 5-Pole, M5 Cable Opening 0.5 to 0.75 0.66 IN-LINE POWER FEED WITH JUNCTION BOX Cable Dia. In. FM- 60 00 Amp, -Pole, M0 Cable Opening 0.8 to.5.75 FM-9* 60 00 Amp, 5 -Pole, M0 Cable Opening 0.8 to.5.75 * 5-Pole material is not stocked at the factory. Allow -5 weeks for delivery. PRE-FABRICATED POWER FEED IN METER LINE ELEMENT (NOT SHOWN) Cable Dia. In. FM- 0 Amp, -Pole with Meter Connecting Cable 0.6 7.6 FM-899 00 Amp, -Pole with Meter Connecting Cable 0.8 8.6 FM-7* 0 Amp, 5-Pole with Meter Connecting Cable 0.6 9.8 FM-89* 00 Amp, 5-Pole with Meter Connecting Cable 0.8. * 5-Pole material is not stocked at the factory. Allow -5 weeks for delivery. End-Line Feed Box* In-Line Feed Box* In-Line Feed Box with Junction Box* 6. JOINT COVER 7. END CAP * Self centering, snap-on joint cover, no tools required. * Clipped assembly, no tools required. Snaps over the end of a line element and includes end stop to prevent over travel of collector. FM-000 Joint Covering Flange for All Systems 0. FM-00 End Cap for All Systems 0.66 * Constructed of self-extinguishing thermoplastic. 5

SYSTEMS COMPONENTS 8. & 9. MOUNTING HANGERS Galvanized steel construction and premounted M8 x 60 bolt. Snaps onto line element. Anchor Hangers secure the line element to the structure. Galvanized steel construction and premounted M8 x 60 bolt with () anchoring screws. SLIDING HANGER FM-50 Snap-In Hanger, New Style 0. Two () required for 60 to 0 Amp, meter line elements. Three () required for 00 Amp, meter line elements. ANCHOR HANGER Decsription FM-500 Anchor Hanger, New Style 0. Two () anchor hangers required on systems with an expansion. 0. HANGER MOUNTING BRACKETS Mounting Brackets for all systems are comprised of roll-formed galvanized steel. Horizontal Mounting Brackets WEB MOUNTING BRACKETS Horizontal Web Mount X Dimension BKS-W5-G Galvanized, Web Mounted, 5 in. in..5 BKS-W8-G Galvanized, Web Mounted, 8 in. in..9 BKS-W-G Galvanized, Web Mounted, in. 0 in.. 6 Horizontal Flange Mount FLANGE MOUNTING BRACKETS X Dimension BKS-F8-G Galvanized, Flange Mounted, 8 in. 8 in.. BKS-F-G Galvanized, Flange Mounted, in. in..7 To order Flange Mount Brackets with two mounting clamps, add A after F8 or F.

COLLECTOR ASSEMBLIES. STANDARD (RIGID) COLLECTOR TROLLEY Collector selection based on amperage requirements. The collector assembly can be installed only in one orientation to the line element, insuring the ground conductor and the ground collector brush are always together. The brushes snap into the collector assembly for quick and easy replacement. Factory stocked collectors come standard with () meter of cable and are for systems without curves or dust protection. Single Collector RIGID COLLECTOR TROLLEY FOR -POLE SYSTEMS Amp Rating FM-0-M Single Collector Trolley with Meter Cable 0 Amp. FM-07-M Double Collector Trolley with Two Meter Cables 80 Amp. FM-509-M Triple Collector Trolley with Three Meter Cables 0 Amp.5 FM-5 Cleaning Collector Trolley (not pictured) 0.88 Double Collector RIGID COLLECTOR TROLLEY FOR 5-POLE SYSTEMS* Amp Rating FM-05-M Single Collector Trolley with Meter Cable 0 Amp. FM-05-M Double Collector Trolley with Two Meter Cables 80 Amp. FM-5059-M Triple Collector Trolley with Three Meter Cables 0 Amp.5 FM-55 Cleaning Collector Trolley (not pictured) 0.88 Collectors shown are for standard applications composed of straight line elements. For all other applications, please consult the factory for an application specifi c quotation. * 5-Pole collector trolleys require approximately a four-week lead time. Triple Collector REPLACEMENT PARTS FM-00 Carbon Brush FM-08 Brush for Cleaning Collectors. TOW BRACKETS Tow Brackets (standard carriers) provide the mechanical link between the collector trolley and the moving equipment. Single Collector Tow Bracket Triple Collector Tow Bracket Galvanized steel, to be mounted onto a round tow bar 0.79 (0mm) to.97 (50mm) or a square tow bar 0.9 (0mm) to.57 (0mm). Junction boxes are available for tow brackets. Consult the factory. Double Collector Tow Bracket Decsription FM-600 Tow Bracket for Single Trolley. FM-60 Tow Bracket for Double Trolley. FM-60 Tow Braket for Triple Trolley 5.7 7

ELECTROMOTIVE SYSTEMS TELEMOTIVE MONDEL YOUR ONE-STOP SOURCE FOR MATERIAL HANDLING CONTROL SOLUTIONS N9 W650 Campbell Drive Menomonee Falls, WI 505 Toll-Free Phone 800.88.878 Toll-Free Fax 800.98.50 Phone 6.78.500 Fax 6.78.50 WWW.MAGNETEKMH.COM Pub No. Electrobar Elite_07 Magnetek, Inc. 007 ENGINEERED SYSTEMS & SOLUTIONS Project Evaluation Application Solutions Engineering Design PLC/PC Program Development System Manufacturing Project Management Installation Assistance Field Startup and Test Customer Training Maintenance Support IMPULSE AC ADJUSTABLE FREQUENCY DRIVES 0, 60 and 575 Volt Power Platforms.5,500 Hp Exclusive Application Software Specific Crane & Hoist Software OMNIPULSE DIGITAL DRIVES DSD AC in/dc out 5 800 Hp DDC DC in/dc out 5 500 Hp MAC 000 MOTOR ACCELERATION CONTROL Single & Speed up to 5. Amps Contactor Panels VARIABLE SPEED MOTOR CONTROL PANELS Standard Pre-Engineered Systems Custom Engineered Systems MOTORS & ACCESSORIES Standard Inverter Duty AC Induction Motors Flux Vector Designed Motors POWER DELIVERY SYSTEMS ELECTROBAR 90, 0, 50, 50 Amps ELECTROBAR FS 90, 5, 50, 00 Amps ELECTROBAR ELITE 60, 00, 0, 00 Amps ELECTROBAR HX 00, 700, 000, 500 Amps FABA Conductor Bar Systems 00 Amps ELECTROMOTIVE FESTOONING SYSTEMS Standard Duty Heavy Duty Mill Duty SBP & SBP PENDANT PUSH BUTTON STATIONS Standard through Button Stations Custom Configured Stations RADIO REMOTE CONTROL SYSTEMS Pre-Engineered Radio Control Systems MLTX SLTX JLTX telepilot telependant Pendant Style Engineered Radio Control Systems MLTX SLTX JLTX Locomotive Control Systems COLLISION AVOIDANCE SYSTEMS Laser Guard Reflx BRAKES 00S Industrial Shoe Brakes 9 Diameter 6,50 Lb. Ft. Torque AC, DC, Hydraulic Actuators AC Explosion Proof Actuators AIST-NEMA 00M Mill Duty Shoe Brakes 5 0 Diameter 0,000 Lb. Ft. Torque AC, DC, Hydraulic Actuators AC Explosion Proof Actuators 00D Heavy Duty Disc Brakes 8 50 Diameter 50 0,000 Lb. Ft. Torque AC, DC, Hydraulic Actuators AC Explosion Proof Actuators Braketronic Control System Braketronic Controller Standard Pre-engineered Panel Mill Duty Foot Pedal (optional) Brake Kit Remote Air/Hydraulic Bridge Brake Conversion Kit