MT4U SERIES
CONTENTS MT4U series 1-2 MT4U series 3-4 Spindle system 5 Application sample 6 Expanded tool management 7 Two axes table (4/5 axis) 8 ATC system 9-1 Easy operation 11-12 Coolant system & Chip management 13 Technical data 14 Standard / Option accessories 15-16 Layout 17-18 We build machines in a hybrid way High Speed 5-Axis Mill-Turn Machining Center SIEMENS = (S) HEIDENHAIN = (T) Motor power MT4U Spindle code 12C 15C X / Y / Z (kw) A / C (kw) S 2.7 / 2.7 / 4.9 T 5.1 / 5.4 / 5.4 S 3.3 / 2 (Turning mode) T 4.5 / 2 1
1 Milling spindle 12, min -1 15, min -1 16.5 kw / 79 Nm (S6-4%) 2 Turning table (C axis / S2) Spindle index & lock function Spindle is capable of indexing at any degree to satisfy multi-edge turning tool application. Spindle locking (35 Nm) function for turning tool cutting. 1 min -1 / 1,2 min -1 17 kw / 36 Nm (S6-4%) Drum Brake system by the oil pressure supply Hydraulic Unit 1 2 Drum Brake system 24* 3 W=5 kg Ø4 Note: * While using the max. tool length as 28mm, the height of workpiece is limited as 24mm. 2
Spindle system Main milling spindle Transmission: Coupling Speed range: 12,min -1 Grease packed system Speed range: 15,min -1 (opt.) Re-grease system MC-4.2 Coupling Motor type: 1PH817 MC-4.3R Coupling Motor type: 1PH817 TORQUE Power POWER TORQUE Power POWER Nm 12, min -1 kw Nm 15, min -1 kw Torque (Y+ ) Torque (Y+ ) 15 3 15 3 135 27 135 27 12 1Nm (S6-25%) 24 12 1Nm (S6-25%) 24 15 2.9kW (S6-25%) 21 15 2.9kW (S6-25%) 21 9 79Nm (S6-4%) 18 9 79Nm (S6-4%) 16.5kW (S6-4%) 16.5kW (S6-4%) 18 75 63Nm (S6-6%) 15 75 63Nm (S6-6%) 15 13.2kW (S6-6%) 13.2kW (S6-6%) 6 53Nm (S1) 12 6 53Nm (S1) 12 45 3 11kW (S1) 9 6 45 3 11kW (S1) 9 6 15 3 15 3 2 4 6 8 1 12 2 4 6 8 1 12 14 15 Coupling Motor type: QAN2UH Coupling Motor type: QAN2UH TORQUE Nm 15 135 12 15 9 75 6 45 3 15 Power POWER TORQUE Power Torque 12, min -1 kw Nm Torque 15, min -1 POWER kw 3 15 3 27 135 27 18.6Nm (S6-25%) 24 12 18.6Nm (S6-25%) 24 21 15 21 89.4Nm (S6-4%) 89.4Nm (S6-4%) 17kW (S6-25%) 18 9 17kW (S6-25%) 18 79.8Nm (S6-6%) 14kW (S6-4%) 15 75 79.8Nm (S6-6%) 14kW (S6-4%) 15 63.7Nm (S1) 12.5kW (S6-6%) 12 63.7Nm (S1) 12.5kW (S6-6%) 6 12 1kW (S1) 1kW (S1) 9 45 9 6 3 6 3 15 3 2 4 6 8 1 12 2 4 6 8 1 12 14 15 75 15 75 15 3
The lubrication concept illustration of grease supply Bearing luburication hole Clean grease Old grease Thermal solution 1 Motor mounting block cooling 2 The spindle cooling system uses oil cooling and water jacket device to give the right amount of coolant to all the bearings Headstock thermal control X,Y & Z 1μm 1 2 4
Two axes table (4/5 axis) Main turning spindle MT4U Work envelope Rotary Axis (C-axis) C axis = Milling mode S2 = Turning mode Tilting Axis (A-axis) Max. swing (mm) Ø4 Table load capacity (kg) 5 Allowable loading inertia (kg.m 2 ).64 Maximum R.P.M (min -1 ) C axis =1 S2 = 1,2 25 Indexing accuracy (sec.) 2 (1) 2 (1) Repeatability (sec.) 6 (4) 8 (4) Clamping torque (Nm) 7 14 Allowable cutting torque (Nm) S1/S6-4% 271 (466rpm) / 357 (373rpm) - Note: ( ) with absolute rotary encoder. Torque motor advantages Cooling circuit High speed High dynamics High accuracy Optimal speed control Compact design Wear free Manual 3-Jaw chuck (opt.) Torque and mechanical power 45 2 4 394Nm(5%) 18 Torque [Nm] 35 3 25 2 15 357Nm(4%) 271Nm(1%) 16 14 12 1 8 6 Mechanical power [kw] 1 4 5 2 5 1 15 2 25 Speed [rpm] 5
ATC system Tool Specification Turning tool: HSK T63 Milling tool: HSK A63 Magazine positions: 48 (std.) 6 (opt.) 12 Dual magazine (opt.) Tool changer Tool to tool time : 1.6 sec.* Chip to chip time : 6 sec.* Max. tool diameter: Ø76.2 mm Max. tool length: 28 mm Max. tool weight: 7 kg Note:* At 6 Hz 6
Expanded tool management Machine NC system Tool measuring system: Laser: milling tool Mechanical: Turning tool 7
Milling Turning 8
Easy operation a Max. size when operator door open 87 mm b From center of table to operator door 65 mm c Swivel type operation panel & Hand held remote MPG b b c a 9
Application sample 1
Coolant system & Chip management a a Coolant tank: 3 Liter b Coolant through spindle: 2 bar c Nozzle coolant: 3.5 bar d Wash down: 3.5 bar e Wash gun b c e 11
d 12
Control: (T) = HEIDENHAIN (S) = SIEMENS Technical data MT4U Spindle code 12C 15C Work range Table size (mm) Travel X / Y / Z (mm) 41 / 61 / 51 A (degree) +3 ~ -12 C / S2 (degree) 36 (Continuous) Max. swing (mm) Ø4 Ø32 Table surface to spindle nose (mm) 2 ~ 53 Spindle nose to tilting center at 9 2 ~ 53 Max. work piece size (mm) Ø4 x 3 Table load capacity (kg) 5 Allowable loading inertia (kg m²).64 Feed drive Feed force X / Y / Z (N) 11,3 / 13,7 / 13,7 (T) 6,283 / 6,283 / 14,137 (S) Rapid movement X / Y / Z (m / min) 36 / 36 / 36 A / C (min -1 ) A=25 / C=1 (Turning mode S=1,2) Acceleration X / Y / Z (m/s 2 ) 5 / 4 / 5 (T) 4 / 3.5 / 4 (S) Dia. & pitch of the ball screw (mm) Ø45 / P=12 / 12 / 12 Accuracy Positioning / Repeatability ISO 23-2.8 /.4 JIS 6338 (3 mm) ±.3 / ±.2 VDI3441.8 /.4 Main spindle Spindle taper HSK T63 (HSK A63) Max. spindle speed 12, 15, Spindle base speed T / S 1,5 / 2, 1,5 / 2, Spindle power output kw (S6-4%) T / S 14 / 16.5 14 / 16.5 Spindle torque output Nm (S6-4%) T / S 89.4 / 79 89.4 / 79 Spindle transmission Coupling Spindle bearing diameter (mm) Ø8 Tool changer Tool selection Random pocket, bidirectional selection Magazine positions 48 (std.) 6 / 12 (opt.) Max. tool diameter (mm) 76.2 Max. tool diameter w/o adjacent tool (mm) 125 Max. tool length (mm) 28 Max. tool weight (kg) 7 Tool to tool time (sec.) (1) 1.6 Chip to chip time (sec.) (1) 6 Coolant system Coolant tank capacity (Liter) 3 Pump capacity (1) - Nozzle coolant 75L / min., 3.5 bar - Through spindle coolant 25L / min, 2 bar - Wash down 75L / min., 3.5 bar Machine size Height (mm) 3,18 Floor space W x D (mm) 3,211 x 2,91 Net Weight (kg) Connections Main power Power consumption (KVA) Note: (1) At 6Hz 7,36 (48ATC) 22V / 6Hz or 4V / 5Hz 47 (T) 43.1 (S) 13
Standard / Option accessories = Standard = Option = N/A MT4U Spindle code 12C 15C HEIDENHAIN TNC64 SIEMENS84D Oil chiller 12, min -1 coupling 15, min -1 coupling 48 position tool magazine 6 position tool magazine 12 position tool magazine (Dual magazine) Balance tooling for spindle warm up ATC auto door Manual 3-Jaw chuck Work probe receive* Work probe Thermal compensation Tool length / breakage measurement (Laser) + for both milling & turning tool Hydraulic through pallet (3 ports) X / Y / Z linear scale Rotary encoder on A axes & C axes (RCN238) Coolant through ball screw 2 bar through spindle coolant Coolant wash gun Coolant wash down External chip conveyor (hinge type) Cutter air blast Oil-mist collector Bag filtration Filtration unit Documentation** Work light Machine status light CE & EMC *** Note: * Receive OMI-2T ** By CD-ROM version. *** Standard for EU area. - Machine specification might be different form the catalogue if there any specification update. 14
Layout Cutting area and interference 2 Z Travel 51 2 Z Travel 51 28 24 28 24 35 +3 R338 35 +3 R338 35 35 Y travel 61 35 35 Y travel 61 Installation dimension 156 3211 492 38 345 Filtration unit (opt.) 3886 Transformer 9 35 316 (6ATC) 291 (48ATC) Bag Filtration (opt.) R598 R985 R682 R645 R468 R388 Mist collector (opt.) 291 976 813 378 22 725 3139 3177 Z Travel 51 12 3 143 255 155 X Travel 41 Door open 87 845 1257 2 35 35 Y Travel 61 Filtration unit (opt.) 3211 2911 15
35-12 R315 27 42 11 15 3 Ø4 Max.work piece size W=5kg 255 155 X travel 41 Table dimension Applicable tools 5 5 5 5 A DETAIL Ø32 2-M1X1.5P 5 5 B D tool median point distance tool weight 5 MOMENT=D*B ( 9.85N-m) 5 4-M12X1.75P PCDØ24 9 15 1(Oil) 2(Oil) Please ref. page 13 A 3-M6X1PX12L Ø1X1.4L ±.5 PCDØ16 A 3(air) 76.2 D Ø125 A DETAIL (3 port) B Ø5H7 Ø5 1.5 HSK A63 & HSK T63 (ICTM, ISO12164-3/4) A-A SECTION 16
We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 2682245 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH- 9443 Widnau Switzerland Tel: +41 71 722 43 43 Mobile phone: +4179822928 E-mail: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 512-82627139 Fax: 512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 349 Southcross Boulevard,Rock Hill, SC, 2973, UNITED STATES Tel: +1 83-324-7123 Fax: +1 888-459-8175 E-mail: qa@qmt.com.tw 17
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QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 2682245 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH- 9443 Widnau Switzerland Tel: +41 71 722 43 43 Mobile phone: +4179822928 E-mail: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 512-82627139 Fax: 512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 349 Southcross Boulevard,Rock Hill, SC, 2973, UNITED STATES Tel: +1 83-324-7123 Fax: +1 888-459-8175 E-mail: qa@qmt.com.tw Fold here for filing! 1611241 R TEL: 4-24733326 MT-E-9/6/217