Western Products, PO Box 5038, Milwaukee, WI 53-9538 www.westernplows.com October, 06 Lit. No. 8959, Rev. 00 IMPACT UTV Straight Blade Blade Assembly 8930 Big Box Assembly 77860 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS IMPACT UTV STRAIGHT BLADE ASSEMBLY... HEADGEAR AND A-FRAME ASSEMBLY...6 HYDRAULIC COMPONENTS...8 Hydraulic Unit...8 Lift and Angle Rams... 0 Hoses and Fittings... 0 VEHICLE-SIDE HARNESS DIAGRAM... Lit. No. 8959, Rev. 00 3 October, 06
IMPACT UTV STRAIGHT BLADE 8930 Blade Components and Accessories 6 8 6 7 6 3 0 7 8 9 0 7 8 5 3 6 8 5 9 3 5 = Accessory Only 7 3 Lit. No. 8959, Rev. 00 October, 06
IMPACT UTV STRAIGHT BLADE 8930 8930 IMPACT UTV Straight Blade Components Item Part Qty Description Item Part Qty Description 8588 UTV Straight Blade with Labels 8 B667 Trip Spring 8973 /" Steel Cutting Edge Kit 9 869 Center Pivot Bolt Kit 3 8977 Cutting Edge Bolt Bag 0 8988 Shoe Assembly Kit 863 3/ x Clevis Pin Kit with Cotter 8989 Curb Guard Kit 5 8573 Quadrant 8986 Rubber Defl ector Kit 6 795W Blade Guide Kit ns 859 Blade Label Kit 7 870 Eyebolt Kit Item 8973 /" Steel Cutting Edge Kit 3 8977 Cutting Edge Bolt Bag 3 897 /" Steel Cutting Edge Item 3 8977 Cutting Edge Bolt Bag 8 /-3 Hex Locknut GB 5 8 /-3 x -/ Carriage Bolt G8 Item 863 3/ x Clevis Pin Kit with Cotter 6 3/ x Clevis Pin 7 5/3 x -/ Cotter Pin Item 7 870 Eyebolt Kit 8 5/8- Hex Locknut GB 0 5/8- x Eyebolt 9 5/8 Hardened Flat Washer Item 9 869 Center Pivot Bolt Kit 5/6-8 Hex Locknut GB 765 Bumper, Personal Plow 5/6-8 x 5 Hex Cap Screw G5 5 Pivot Tube 3 5/6 Flat Washer Type A ns 859 Blade Label Kit 6 887 Label Warning/Caution, UTV ns 6989 Label WESTERN 7 88335 Label Attach/Detach ns 877 Label IMPACT 8 80 Label ULTRAFINISH ns = not shown = Accessory Only G = Grade Lit. No. 8959, Rev. 00 5 October, 06
IMPACT UTV STRAIGHT BLADE HEADGEAR AND A-FRAME ASSEMBLY Headgear and A-Frame Components 3 5 6 7 3 0 3 7 6 6 5 8 9 3 33 35 3 36 5 0 30 3 9 3 5 39 7 6 5 7 0 38 37 8 9 6 8 Lit. No. 8959, Rev. 00 6 October, 06
IMPACT UTV STRAIGHT BLADE HEADGEAR AND A-FRAME ASSEMBLY IMPACT Headgear and A-Frame Components Item Part Qty Description Item Part Qty Description 8659 Headgear 8599 Lift Ram Base Pin Kit 8593 A-Frame 3 867 Lift Ram Rod Pin Kit 3 859 Hydraulic Cover (incl. item ) 860 Receiver Pin Kit 83635 Link 5 83636 Torsion Spring/Spacer Kit 5 8363 Handle 6 83633 Attach Handle Release Cam Kit 6 866 Grease Zerk (3-Pack) 7 860 Hitch Pin Kit 7 66 Cable Boot 8 83637 Receiver Kit, DS 8 886 Stand 9 83638 Receiver Kit, PS 9 8369 Angle Ram Rod Pin Kit 0 8778 Power Cable Clamp Loop Kit 0 8598 Angle Ram Base Pin Kit 83630 A-Frame Pin Kit 8963 Label Hydraulic 8385 Stand Pin Kit Item 9 8369 Angle Ram Rod Pin Kit 3 / x 3-/6 Clevis Pin HT 5/3 x -/ Cotter Pin Item 0 8598 Angle Ram Base Pin Kit 5/3 x -/ Cotter Pin 5 / x -7/8 Clevis Pin HT Item 8599 Lift Ram Base Pin Kit 5 / x -7/8 Clevis Pin HT 6 /8 Hairpin Cotter Item 3 867 Lift Ram Rod Pin Kit 5/3 x -/ Cotter Pin 7 / x -/8 Clevis Pin HT Item 860 Receiver Pin Kit 6 /8 Hairpin Cotter 8 / x Clevis Pin Item 5 83636 Torsion Spring/Spacer Kit 9 Spacer, Handle Spring 3 3/8-6 Hex Locknut GB 30 3/8-6 x -/ Hex Cap Screw G5 3 Torsion Spring Item 6 83633 Attach Handle Release Cam Kit 33 Handle Lock Pin Lever 35 3/6 x -3/8 Spring Pin SS 3 Lock Pin 36 Stand Lock Pin Spring Item 7 860 Hitch Pin Kit 37 Hitch Pin 39 /-0 x -/ Hex Cap Screw SS 38 /-0 Hex Locknut GB 0 / Flat Washer Type A Wide Item 8 83637 Receiver Kit, DS Receiver, DS 860 Receiver Pin Kit Item 9 83638 Receiver Kit, PS Receiver, PS 860 Receiver Pin Kit Item 0 8778 Power Cable Clamp Loop Kit /-0 Hex Locknut GB 3 #0 Clamp Loop /-0 x Hex Cap Screw G5 Item 83630 A-Frame Pin Kit 5/3 x -/ Cotter Pin 3/ x 3 Clevis Pin Item 8385 Stand Pin Kit 6 /8 Hairpin Cotter 5 3/8 x -3/ Clevis Pin HT G = Grade HT = Heat Treated SS = Stainless Steel Lit. No. 8959, Rev. 00 7 October, 06
IMPACT UTV STRAIGHT BLADE HYDRAULIC COMPONENTS Hydraulic Unit Components 6 37 5 7 3 36 38 3 5 7 8 33 6 5 6 33 9 6 9 3 33 5 3 0 37 39 5 0 * 6 6 33 0 5 3 7 3 38 3 3 7 36 6 33 8 9 30 8 35 Lit. No. 8959, Rev. 00 8 October, 06
IMPACT UTV STRAIGHT BLADE HYDRAULIC COMPONENTS 899 Hydraulic Unit Item Part Qty Description Item Part Qty Description 8538 Reservoir Kit 5 857 Quill 66607 0- x 5/6 Machine Screw Slotted 6 858 Check Valve Assembly Hex Washer Head 7 9960 3/8- O-Ring Boss Plug 3 77-K Breather 3/8 NPT Kit 8 590 Motor Relay 9079 Plug 3/8 NPTF 9 907 Cable Assy, 8" 5 73897 Magnet 30 05 Cable Assy, Plow 6 6659 O-Ring -50 3 9567 Plow Module 7 90073 5 5/6-8 x -/ Hex Cap Screw G5 3 8957 Module Plate w/screws 8 86 Plate Baffl e 33 355 6 /-0 x 5/8 Hex Washer Head 9 56789- Suction Filter Thread-Rolling Screw 0 66763- Inlet Fitting/Filter Kit 3 99 3/6 Flat Washer Type A Special 776 Hydraulic Pump Kit IA 35 858- Harness Plow Control 3-Solenoid 567 O-Ring -03 36 9803 3 3/8-6 x Button Head Cap Screw 3 96K Poppet Check Valve Kit 37 5653 Plug, -6 SAE O-Ring Boss 938K- Relief Valve Kit ( Sets) 38 8950 Manifold Assy w/o Valves (incl. items 5 779- Relief Valve Repair Kit, 6,, 3,, 5, 6,,, 5, 6 33- Check Valve CV08-0 6, 7, 33, 35 and 36) 7 97K- Valve -Way w/nut 39 839 O-Ring -06 8 930K- 3 Coil w/spade Terminals 0 80 Back-up Ring -06 9 853- Motor Assembly 3" 5537 O-Ring -008 0 66608- Cartridge Valve 3-Way w/nut 573 O-Ring -00 99K- Cartridge Valve -Way w/nut 3 678 O-Ring -903 5636* Bearing, Sleeve 56569 O-Ring -906 3 566 O-Ring -0 5 33 O-Ring -90 6655** Pump Shaft Seal 6 6596- Sleeve Bearing and Shaft Seal Kit O-Ring Service Kits ns 56657-5 O-Ring & Back-Up Ring Kit ns 959- Seal Kit Cartridge 3-Way and -Way ns 958- Seal Kit -Way Valve Valve ns = not shown G = Grade Use 6589 tool for bearing sleeve replacement (includes bearing). * Use 6589 tool to install (includes 5636) ** Use 8856 tool to install (includes 6655) Lit. No. 8959, Rev. 00 9 October, 06
IMPACT UTV STRAIGHT BLADE HYDRAULIC COMPONENTS Lift and Angle Ram Components 3 896 Lift Ram Assembly -/ x 6 DA Item Part Qty Description 577 " Gland Assembly 7788- Seal Kit -/" DA Ram 5677K Angle Ram Assembly x 7 Item Part Qty Description 577 " Gland Nut Assembly 56803 Spacer 3 576 " Split Bearing Kit Hoses and Fittings 5 To PS 3 Angle Ram To DS Angle Ram 3 To Lift Ram Base End 5 To Lift Ram Rod End Hoses and Fittings Item Part Qty Description Item Part Qty Description 86 Hose, / x w/f JIC Ends 5 6- Elbow, Extra Long 90 853 Hose, / x 0 w/f JIC Ends 6 M JIC/ 6 M ORB 3 859 Hose, / x 3 w/f JIC Ends ns 5683 Hose Wrap 5665-6 Elbow, 90 6 M JIC/ 6 M ORB F = Female ns = not shown M = Male Lit. No. 8959, Rev. 00 0 October, 06
IMPACT UTV STRAIGHT BLADE VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Vehicle Battery Cable Battery Vehicle Control Harness To Snowplow Control RED RED To Switched Accessory BLK BAT Vehicle-Side Electrical Components Item Part Qty Description 5596 Vehicle Control Harness 5565 Vehicle Battery Cable ns 658K Plug Cover ns = not shown Lit. No. 8959, Rev. 00 October, 06
Western Products PO Box 5038 Milwaukee, WI 53-9538 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 06 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: IMPACT, ULTRAFINISH, WESTERN. Printed in U.S.A. Lit. No. 8959, Rev. 00 October, 06