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2 Lightweight Tooling Components Crossbar Tool Example Crossbar Saddle (Idle) Large Tube T-Clamp M8 Fasteners Torque to 38Nm [28 ft-lbs] Single End Extension with 32mm Ball Mount Crossbar Saddle w/air (Right Hand Shown) Tri-Axis Tool Example T-Clamp with Swivel Ball Mount Port Only Adaptor GT-MC-A2-EL Vacuum Cups Tri-Axis Adaptor Mount M8 Fasteners Torque to 38Nm [28 ft-lbs] Cam Action Grippers Single End Extension Small Tubing Cross Clamp Gripper Mount Shovel with 32mm Ball Single End Extension with 32mm Ball Mount Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 3 Interpress Crossbar Tooling Example M8 Fasteners Single End Extension T-Clamp with Swivel Ball Mount Vacuum Cups Ø30mm Guide Mount ARV Auto Release Venturi Lower Nest Tooling Example Nest Guide Centering Pin LWT Tube Lower Nest Mount Adaptor Flange Mount Lower Nest Mount Receiver PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
4 Lightweight Tooling Components GRS-SD-40 Crossbar Saddle w/air (Left Hand) 230 115 105.5 Ø40 Load: 400Nm GRS-SD-40-LHS-A 938g [2.06 lb] 25 276 72 GRS-SD-40 Crossbar Saddle w/air (Right Hand) 72 Load: 400Nm 276 GRS-SD-40-RHS-A 938g [2.06 lb] GRS-SD-40 Crossbar Saddle (Idle) 230 110.1 105.5 Ø40 Load: 400Nm GRS-SD-40-NA-A 535g [1.18 lb] 25 276 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 5 LWT Boom/Tube (3mm Wall) Material: Aluminum (Ø) Tolerance LWT-40-1000 40 ±0.14 987g/m [0.66 lb/ft] LWT-30-1000 30 +0.08/-0.14 715g/m [0.48 lb/ft] LWT-25-1000 25 +0.08/-0.14 581g/m [0.39 lb/ft] LWT-20-1000 20 ±0.08 450g/m [0.30 lb/ft] LWT Deflection Charts PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
6 Lightweight Tooling Components TCL Ø40 T-Clamps 114 43 Load: 260Nm Standard T-Clamp ØD TCL-40M-25M-A 158g [0.35 lb] TCL-40M-20M-A Ø20 145g [0.32 lb] 55 48 Ø40 ØD 77.5 Angled T-Clamp A TCL-40M-25M-30-L 30 158g [0.35 lb] TCL-40M-25M-30-R 30 158g [0.35 lb] TCL-40M-25M-45-L 45 158g [0.35 lb] TCL-40M-25M-45-R 45 158g [0.35 lb] TCL-40M-20M-30-L 30 145g [0.32 lb] TCL-40M-20M-30-R 30 145g [0.32 lb] TCL-40M-20M-45-L 45 145g [0.32 lb] TCL-40M-20M-45-R 45 145g [0.32 lb] A 131 72 TCL Ø30 to T-Clamp 105 43.5 48 TCL-30M-25M-A 270g [0.59 lb] 49 74 Ø30 TCL Ø40 to Ø32 Ball Clamp 99 Patent Pending TCL-40M-32B-A 149g [0.33 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 7 TCL to Ø32 Ball Clamp ØD 95 44 66 ` ØD TCL-25M-32B-A 147g [0.32 lb] TCL-20M-32B-A Ø20 128g [0.28 lb] L SØ32 (SWIVEL BALL END) 70 TCL Ø32 Ball to Ball Clamp 79 51 TCL-32B-25M-90-A 145g [0.32 lb] SØ32 (SWIVEL BALL END) 45 65 (ROD INSERT) TCF Flange Mount 44 58 45.0 Ø8.5 60 45.0 TCF-25M-A 98g [0.22 lb] RJM Flange Mount 45 150 45 60 RJM-STS-25 167g [0.37 lb] Ø8.50 8 PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
8 Lightweight Tooling Components GTA Tri-Axis Adaptor Mount 49 f7 240 Load: 400Nm GTA-30-150 412g [0.91 lb] f7 39 Ø30 119 150 TCL Ø30 to Single End Extension L1 L3 31 L1 L2 L3 TCL-30M-25M-300-A 300 320 352 281g [0.62 lb] TCL-30M-25M-600-A 600 620 652 456g [1.01 lb] L2 Ø30 48 ES to Ø20 Apple Core Mount ØD ES-20M-25M-300-A 20 250g [0.55 lb] ES-19M-25M-300-A 19 ES Ø20 to Ø20 Apple Core Mount 85 41 Ø20 33 Ø20 42 62 ES-20M-20M-A 100g [0.22 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 9 SGM Interpress Crossbar Tooling CPI-SGM-ASSY-FLC CPI-SGM-ASSY-FRC CPI-SGM-ASSY-RLC CPI-SGM-ASSY-RRC CPI-SGM-ASSY-FLC-EL CPI-SGM-ASSY-FRC-EL CPI-SGM-ASSY-RLC-EL CPI-SGM-ASSY-RRC-EL Description Interpress Tool, Front Left Side, No Electric Interpress Tool, Front Right Side, No Electric Interpress Tool, Rear Left Side, No Electric Interpress Tool, Rear Right Side, No Electric Interpress Tool, Front Left Side, w/electric Connector Installed Interpress Tool, Front Right Side, w/electric Connector Installed Interpress Tool, Rear Left Side, w/electric Connector Installed Interpress Tool, Rear Right Side, w/electric Connector Installed SGM Interpress Crossbar Tooling CPI-SGM-ASSY-BT-FL CPI-SGM-ASSY-BT-FR CPI-SGM-ASSY-BT-RL CPI-SGM-ASSY-BT-RR CPI-SGM-ASSY-BT-FL-EL CPI-SGM-ASSY-BT-FR-EL CPI-SGM-ASSY-BT-RL-EL CPI-SGM-ASSY-BT-RR-EL PRODUCT INNOVATION Description Blankload Tool, Front Left Side, No Electric Blankload Tool, Front Right Side, No Electric Blankload Tool, Rear Left Side, No Electric Blankload Tool, Rear Right Side, No Electric Blankload Tool, Front Left Side, w/electric Connector Installed Blankload Tool, Front Right Side, w/electric Connector Installed Blankload Tool, Rear Left Side, w/electric Connector Installed Blankload Tool, Rear Right Side, w/electric Connector Installed Dimensions and technical information are subject to change without notice
10 Lightweight Tooling Components PA Port Only Adaptors Apple Core Mount 56 32mm Ball Mount 68 25 30 G 1/8 28 G 1/8 33 G 1/8 (PA-20M ONLY) G 1/4 (PA-19M-EU ONLY) G 1/4 SØ32 47 35 Material: Aluminum G 3/8 ØD includes locking nut and plug Material: Aluminum G 3/8 41 57 ØD PA-20M 20 114g [0.25 lb] PA-19M-EU 19 PA-32M-B 96g [0.21 lb] PA 28mm Ball for C-Mount Material: Aluminum CPI-PA-B112-CM 106g [0.23 lb] ARV Auto Release Venturi Material: Aluminum CPI-VSA-ARVL-750-G38-VS CPI-VSA-ARVR-750-G38-VS CPI-VSA-ARVL-B112-G38-VS CPI-VSA-ARVR-B112-G38-VS CPI-VSA-ARVL-B32-G38-VS CPI-VSA-ARVR-B32-G38-VS 104g [0.23 lb] 122g [0.27 lb] 220g [0.49 lb] Specifications@ 4 bar [60psi]: VSA-ARV Speed to Vacuum 0.2-0.3 seconds Speed to Release 0.02 seconds Air Consumption Vacuum 40 l/m Blow-off 0 Noise Level @ 1 Meter 68dBA Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 11 GT-BGA 32mm Ball Gripper Mount GT-BGA-A 174g [0.38 lb] ES 32mm Ball Extension L3 SØ32 (SWIVEL BALL END) L1 L2 L3 ES-32B-25M-300-A 300 320 345 262g [0.56 lb] ES-32B-25M-600-A 600 620 645 437g [0.96 lb] L1 L2 24 66 PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
12 Lightweight Tooling Components GTS-100 32mm Ball 80mm Shovel (Right Hand) (Left Hand) Material: Steel GTS-100-85-80LH-A GTS-100-85-80RH-A 656g [1.45 lb] GTS-100 32mm Ball 100mm Shovel (Right Hand) (Left Hand) Material: Steel GTS-100-85-100LH-A GTS-100-85-100RH-A 730g [1.61 lb] Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 13 CL Cross Clamp 48 48 Ø40 44 124 36.50 109 Ø40 Ø40 Material: High Strength Aluminum Load: 300Nm 48 Ø40 to Ø40 Cross Clamp CL-40M-40M-A 233g [0.51 lb] Material: High Strength Aluminum Load: 300Nm 40 Ø40 to Cross Clamp CL-40M-25M-A 214g [0.47 lb] 48 31 Ø20 34 103 28 78 Ø40 Material: High Strength Aluminum 40 Ø40 to Ø20 Cross Clamp CL-40M-20M-A 202g [0.45 lb] Material: High Strength Aluminum 31 to Cross Clamp CL-25M-25M-A 102g [0.22 lb] 31 26 Ø20 Ø20 26.50 75 23 69 Ø20 Material: High Strength Aluminum 30 to Ø20 Cross Clamp CL-25M-20M-A 98g [0.22 lb] Material: High Strength Aluminum 26 Ø20 to Ø20 Cross Clamp CL-20M-20M-A 52g [0.11 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
14 Lightweight Tooling Components CL Cross Clamp 31 ØD 26 70 30 PC Parallel Clamp Ø30 to Cross Clamp CL-30M-25M-A 148g [0.33 lb] 31 to Apple Core Cross Clamp ØD CL-25M-19M-PA-A 19 95g [0.21 lb] CL-25M-20M-PA-A 20 94g [0.21 lb] CP Centering Pin 30 78 60 200 Material: High Strength Aluminum to Parallel Clamp PC-25M-25M-A 93g [0.21 lb] Material: Steel, 200mm Length CP-25-200 640g [1.41 lb] NPG Nest Guide 46 26 267 Material: Steel, 200mm Length NPG-25-200 432g [0.95 lb] 38 200 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 15 58 TPA Single Transfer Press Adaptors 9 43 TPA-25-35 35 35 31 TPA-25-65 10 155 L1 L2 Configured 90 L1 L2 TPA-25-35-LWT-A 35 60 249g [0.55 lb] TPA-25-65-LWT-A 63 88 327g [0.72 lb] TPA Double Transfer Press Adaptor 45 45 45 45 45 9 50 90 L2 L1 260 Configured 90 L1 L2 TPA-25-25-35-LWT-A 35 60 498g [1.10 lb] TPA-25-25-65-LWT-A 63 88 647g [1.43 lb] PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
16 Lightweight Tooling Components SGM Lower Nest Mount Receiver 35 FOR M8 (4X) 50.0 110 60.0 160 25 Material: Aluminum CPI-SGM-TH-USR-AL 581g [1.28 lb] SGM Lower Nest Mount Adaptor 4X M6 4X M8 2X M10 34.9 45 79.7 Material: Aluminum CPI-SGM-TH-USA 287g [0.63 lb] 45.0 57.2 70.0 149.7 9.9 Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 17 84A Series Cam Action Grippers DE-STA-CO Products used with Lightweight Tooling 30 60 45 This soft durometer is useful for dryer, contoured panels. However, this durometer has less life. B This medium hard durometer will seal and adapt to contours well and is good for all around usage. This durometer has a longer life than the 30 durometer. This hard durometer is helpful for extremely oily panels and flat surfaces such as a destacker operation. Vacuum cups of this durometer will have the longest life span. 84A2 and 84A3 dimensions can be found in the Clamping Technology Catalog 3/8 G Mount Vacuum cups dimensions can be found in the Vacuum Products Catalog Standard Vacuum Cups (DR) = Durometer 30 45 60 (DR) = Durometer 30 45 60 (DR) = Durometer 30 45 60 Round Traction Vacuum Cups Metric Ø50mm.......................... CPI-50HT-B-(DR) Ø90mm.......................... CPI-90HT-B-(DR) Ø115mm........................ CPI-115HT-B-(DR) Ø140mm........................ CPI-140HT-B-(DR) Round Belcup Vacuum Cups Metric Ø40mm........................... CPI-40BT-B-(DR) Ø50mm........................... CPI-50BT-B-(DR) Ø75mm........................... CPI-75BT-B-(DR) Ø100mm......................... CPI-100BT-B-(DR) Ø125mm......................... CPI-125BT-B-(DR) Round Flatfoot Vacuum Cups Metric Ø50mm........................... CPI-50PF-B-(DR) Ø75mm........................... CPI-75PF-B-(DR) Ø100mm......................... CPI-100PF-B-(DR) Ø125mm......................... CPI-125PF-B-(DR) Round Deepdish Vacuum Cups (DR) = Durometer 30 45 60 Metric Ø50mm.......................... CPI-50DM-B-(DR) Ø75mm.......................... CPI-75DM-B-(DR) Ø100mm........................ CPI-100DM-B-(DR) Oval Flatfoot Vacuum Cups (DR) = Durometer 30 45 60 Metric 40 x 75mm.................... CPI-40-75PF-(M)-(DR) 50 x 100mm.................. CPI-50-100PF-(M)-(DR) 63 x 125mm.................. CPI-63-125PF-(M)-(DR) 75 x 150mm.................. CPI-75-150PF-(M)-(DR) PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
18 Lightweight Tooling Components LWT Notes Dimensions and technical information are subject to change without notice PRODUCT INNOVATION
Lightweight Tooling Components 19 LWT Notes PRODUCT INNOVATION Dimensions and technical information are subject to change without notice
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