SPECIALTY CHEMICALS Grease Additives High Performance Additives and Base Stocks NA-LUBE, NA-SUL and
Product Introductions & Table of Contents King Industries, Inc. is a leading global developer, manufacturer and marketer of additives and synthetic base stocks for the lubricant and grease industry. For many years, King Industries has been the reliable supplier of the NA-LUBE, NA-SUL and product lines. King continually develops high quality additives and base oils to fulfill the industry s needs. The lubricating grease industry continuously requires higher performance and more cost-effective products. The performance of a grease is influenced by many factors including thickener type, base fluid, base grease manufacturing method and the type and amount of additives used. King Industries offers a broad range of additives that are used in the formulation of greases. Additionally, King offers the industry s broadest line of synthetic alkylated naphthalene base oils and base oil modifiers under the NA-LUBE KR trade name. Synthetic Base Oils Base Oil Modifiers Additives for Grease Base Oils and Base Oil Modifiers NA-LUBE KR page 3 The industry s broadest line of alkylated naphthalene, premium synthetic fluids with outstanding thermal and thermo-oxidative stability. Antiwear Additives NA-LUBE AW page 4 Ashless antiwear additives based on a variety of phosphorus, sulfur and nitrogen chemistries. Extreme Pressure Additives NA-LUBE EP NA-LUBE ADTC page 5 page 5 Light colored, low odor sulfurized olefins and fatty acid esters. A multifunctional ashless additive offering AW, EP and AO performance. Antioxidants NA-LUBE AO page 5 Phenolic and aminic primary antioxidants. Rust and Corrosion Inhibitors 2 products NA-SUL page 6, 8 page 7, 8 Inhibitors based primarily on proprietary dinonylnaphthalene sulfonate (DNNS) chemistry. Inhibitors not primarily DNNS-based, including G grades specifically designed for severe grease rust requirements.
Base Oil and Base Oil Modifiers NA-LUBE KR Series NA-LUBE KR series of alkylated naphthalenes are synthetic fluids with outstanding thermal and thermo-oxidative stability. They exhibit excellent performance properties when used as the sole or co-base oil for grease applications. Alkylation of naphthalene is a core technology of King Industries; thus, we are able to offer customized products designed to meet our customers demanding application requirements. Product KR-015 KR-015FG KR-019 KR-029FG Viscosity @ 40 C 114 cst 114 cst 177 cst 177 cst Requires less thickener - improves low temperature properties Imparts superior thermo-oxidative stability Acts as a bridging solvent - reduces opaqueness Acts as a highly effective dispersant - produces a smooth grease NSF = HX-1 Registered for incidental food contact NA-LUBE KR-015 Neat Grease Comparison Neat Base Oil Performance in Lithium 12-OH Grease (NLGI#2) Formulation Parameter 89% PAO 10 11% Li-12-OH 93% KR-015 7% Li-12-OH P (60) P (100K) % Change 273 350 28 288 366 27 Oil Separation 4.1% 2.8% Dropping Point 202 C 200 C PAO 10 (89%) Li-12-OH (11%) KR-015 (93%) Li-12-OH (7%) TGA 233 C 304 C NA-LUBE KR-015 - For Improving Thermo-oxidative Stability These curves compare five lithium 12-hydroxystearate greases made with different base oils and base oil blends. 15 PDSC - ASTM D 5483 (500 psi O 2, 180 C) Li-12-OH / 100% Group III Oxidation initiates almost immediately at 180 C for the greases made with Group III and PAO. A small introduction of alkylated naphthalene NA-LUBE KR-015 into the PAO shows immediate improvement. Heat Flow (W/g) 10 5 0 Li-12-OH / 100% PAO Li-12-OH / 10% KR-015 + 90% PAO Li-12-OH / 50% KR-015 + 50% PAO Li-12-OH / 100% KR-015 50/50 NA-LUBE KR-015 and PAO shows no oxidation after 40 minutes at 180 C under these conditions. -5-10 0 10 20 30 40 Time (min) 3
Ashless Antiwear and Extreme Pressure Additives NA-LUBE AW Series NA-LUBE AW-6000 series of ashless antiwear and extreme pressure additives is based on a variety of phosphorus, sulfur and nitrogen chemistries. If ashless systems are desired, these additives are effective alternatives to metallic phosphates. Typical treat levels are 0.5% to 2.0% by weight. NA-LUBE Composition Content %P %N %S Advantages/Attributes AW-6110 Amine salt of aliphatic phosphoric acid esters 8.2 1.8 Multifunctional additive with excellent anticorrosion and antiwear properties Outstanding FZG performance Light color AW-6220 Proprietary preparation with amine phosphate 4.5 5.7 Multifunctional additive with excellent anticorrosion and antiwear properties Yellow metal deactivator functionality Light color AW-6330 Proprietary preparation of sulfur-phosphorus chemistries 4.5 10.0 Multifunctional ashless additive Outstanding EP and AW performance Good antioxidation properties Suitable ZnDTP replacement AW-6400FG Amine salt of aliphatic phosphoric acid esters 8.3 2.4 Compliance with FDA CFR 178.3570 up to a treat level of 0.5% by weight Multifunctional additive with excellent anticorrosion, antiwear and EP properties Light color AW-6310 Proprietary preparation of sulfur-phosphorus-nitrogen containing chemistries 4.2 3.0 9.1 Multifunctional additive with excellent anticorrosion, AW and EP properties Timken performance booster Excellent thermal stability Performance in Lithium 12-OH (NLGI #2) NA-LUBE AW-6310 is an ashless multifunctional additive that provides excellent rust protection to greases when tested in the presence of 5% synthetic sea water. In the study below, NA-LUBE AW-6310 is able to provide corrosion-free bearing races, as well as antiwear protection. Performance Tests Base Grease 1.5% NA-LUBE AW-6310 EMCOR Rust Test (ASTM D 6138, IP 220), 5% SSW Four Ball Wear (ASTM D 4172) 1 hour, 75 C, 40 kgf, 1200 rpm, Scar Diameter (mm) Copper Corrosion (ASTM D 130, DIN 51 759) 3 hours, 100 C 3 hours, 135 C 3,3 0.72 1b 1b 0,0 0.48 1b 1b 4
Extreme Pressure Additives NA-LUBE EP Series NA-LUBE EP-5000 series of extreme pressure additives consists of light-colored, low-odor sulfurized olefins and sulfurized fatty acid esters that provide excellent extreme pressure properties. NA-LUBE EP-5210, an inactive sulfur carrier, and NA-LUBE EP-5415 are ideally suited for greases and work extremely well when combined with other extreme pressure and antiwear additives. Typical treat levels are 3.0% to 5.0% by weight. NA-LUBE ADTC is an ashless dialkyldithiocarbamate offering extreme pressure, antiwear and antioxidant properties in greases whenever heavy metals are not desired. Because of its chemical structure, NA-LUBE ADTC is ideally suited for formulating antimony-free and low ash containing EP greases. Typical treat levels are 1.0% to 5.0% by weight. Product Composition Total Sulfur Advantages/Attributes ADTC Methylene-bisdibutyldithiocarbamate 30% Multifunctional additive with extreme pressure, antiwear and antioxidant properties Good thermal stability EP-5210 Sulfurized fatty acid ester 10% Compatible with non-ferrous metals and aluminum alloys Light color, low odor EP-5415 Sulfurized olefin and triglyceride 15% Light color, low odor, low active sulfur content Environmentally friendly KX1204 Proprietary preparation of sulfur-phosphorus containing chemistries 28% Outstanding EP/AW performance Good thermal and hydrolytic stability Excellent solubility and compatibility Antioxidants NA-LUBE AO Series NA-LUBE AO series consists of liquid and solid aminic and phenolic antioxidants that are effective stabilizers for a broad range of greases. All products are ashless, non-corrosive and have excellent solubility in petroleum and synthetic base stocks. Typical treat levels are 0.2% to 1.5% by weight. NA-LUBE Chemical Basis Nitrogen Form Viscosity @ 100 C AO-130 Dinonyl diphenylamine 3.5% Liquid 17 cst AO-142 C 4 /C 8 diphenylamine 4.5% Liquid 9 cst AO-210 2,6-Di-tert-butylphenol Solid at < 36 C AO-242 Di-tert-butylphenol derivative Liquid 5 cst ADTC Methylene-bisdibutyldithiocarbamate 6.5% Liquid 15 cst AW-6330 Ashless dithiophosphate Liquid 2.8 cst 5
Rust and Corrosion Inhibitors NA-SUL NA-SUL rust and corrosion inhibitors are a broad range of high performance additives based upon dinonylnaphthalene sulfonates (DNNS). Many different NA-SUL grades are used in greases depending upon the type of thickener, the base fluid, the level of rust protection desired and the performance requirements other than corrosion protection. NA-SUL Description Attributes BSN* Neutral Barium Salt General purpose, high temperature version available BSB Basic Barium Salt For greases that contain acidic additives CA-1089 CA-50 ZS* 420 Neutral Calcium Salt Basic Calcium Salt Neutral Zinc Salt Sodium Complex General purpose and high temperature For salt-fog protection, excellent for post-tensioning grease General purpose, high temperature version available Designed for organo-clay grease - minimal softening CA-770FG Neutral Calcium Salt NSF HX-1 *BSN-HT and ZS-HT are offered for high temperature conditions NA-SUL CA-1089 Performance - Lithium 12-OH Grease (NLGI #2) + 0.5% NA-LUBE AO-142 Distilled Water 5% Synthetic Sea Water NA-SUL 0.5% CA-1089 1.0% CA-1089 1.0% CA-1089 3.0% CA-1089 Static Rust Test ASTM D 1743/5969 EMCOR Rust Test ASTM D 6138, IP 220 Fail Pass Pass Fail Pass Pass 3,4 1,2 0,0 4,4 1,1 0,0 6
Rust and Corrosion Inhibitors and G rust inhibitor systems are specifically designed to provide outstanding rust protection to greases exposed to severe salt water conditions. Test results are available in lithium 12-hydroxystearate, complex lithium, polyurea and calcium sulfonate greases with 5% and 100% synthetic sea water and 3% sodium chloride. Description Attributes 1031 G-1086A G-1107 G-1270 NF-200 SD-1223C NF-410 G-1340 G-1350 G-1360 Amino Acid Derivative Zinc-Based Ashless Chemistries Proprietary Zinc Ashless YMD Polyamine S-N Chemistry Proprietary Carboxylate Proprietary Carboxylate Proprietary Carboxylate Rust inhibitor and antiwear synergist For severe salt water conditions For severe conditions with AW synergy For severe salt water conditions, low odor NSF HX-1 Booster for rust inhibitors, NA-LUBE AO and NA-LUBE AW Copper corrosion inhibitor Medium viscosity zinc naphthenate alternative High viscosity zinc naphthenate alternative Low viscosity zinc naphthenate alternative Zinc Naphthenate Replacements Performance Tests ZN-510* G-1340 G-1350 G-1360 Treat Level 1.5% in Fully Formulated Lithium 12-OH Grease EMCOR ASTM D 6138 3% NaCl Solution 4,4 1,1 0,0 0,0 1,1 Four Ball Wear ASTM D 2266 1 hour, 75 C, 40 kgf, 1200 rpm (mm) PDSC ASTM D 5483 Onset Point, 180 C (min) 0.65 0.50 0.50 0.55 0.50 26 38 45 49 37 Grease Water Stability DIN 51 807 Part 1 3 hours, 40 C / 90 C 0/1 0/1 0/1 0/1 0/1 Water Washout Resistance ASTM D 1264 % Loss, 40 C % Loss, 80 C 1.48 0.90 0.75 0.82 0.60 0.90 1.00 0.97 * Zinc naphthenate (10% zinc) 7
NA-SUL & Recommendations by Grease Type Lithium / Lithium Complex Aluminum Complex Calcium / Calcium Complex Polyurea NA-SUL BSN, NA-SUL CA-1089, NA-SUL ZS, G Series NA-SUL ZS-HT, 1031 NA-SUL CA-1089, NA-SUL CA-50, G Series NA-SUL BSN, NA-SUL CA-1089, 1031, G-Series Organo-Clay NA-SUL 420 NA-SUL, & NA-LUBE Recommendations Acid Neutralization Ashless Systems Elevated Temperatures, Extended Use NA-SUL BSB, NA-SUL CA-50 1031, G-1107 NA-SUL ZS-HT, NA-SUL BSN-HT, 1031, G-1107 Food Grade (for H-1 Greases) Multifunctionality NA-LUBE AW-6400FG, NA-LUBE AO-142, NF-200, NA-SUL CA-770FG NA-SUL AW-6310, NA-LUBE ADTC, NA-SUL AW-6330 Salt Spray Protection (ASTM B 117) Yellow Metal Protection Salt Water Protection (ASTM D 5969 or ASTM D 6138) NA-SUL CA-50, NA-SUL CA/W1935, NA-SUL CA/W1745 NF-200, NF-410 G-Series Technical Service Our technical service team is ready to assist your development of greases to meet the most demanding applications. This brochure is only a sampling of our products and capabilities. We have a modern grease test laboratory that includes ASTM, DIN and IP equipment. In addition to a series of existing test reports, we are dedicated to individualized projects. The combination of high performance additives, extensive test equipment and our ongoing communication will result in greases to meet your objectives. Contact Information www.kingindustries.com Global Headquarters Tech. Service, R&D, and Sales King Industries, Inc. 1 Science Rd. Norwalk, CT 06852 Phone: 1-203-866-5551 European Tech. Sales Office King Industries, International Science Park 402 1098 Amsterdam The Netherlands Phone: 31 20 723 1970 Asia-Pacific Tech. Sales Office Synlico Tech Co., Ltd. 42 Ju Lin Ya Yuan RichMond Hill (Juhaoyuan) Zhongshan, China Phone: 86 760 88229866 SPECIALTY CHEMICALS ISO 9001 ISO 14001 OHSAS 18001 The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of product evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. Such testing has not necessarily been done by King Industries, Inc. ("King"). The facts, recommendations and suggestions herein stated are believed to be reliable; however, no guaranty or warranty of their accuracy is made. EXCEPT AS STATED, THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS OR OTHERWISE. KING SHALL NOT BE HELD LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES. Any statement inconsistent herewith is not authorized and shall not bind King. Nothing herein shall be construed as a recommendation to use any product(s) in conflict with patents covering any material or its use. No license is implied or granted under the claims of any patent. Sales or use of all products are pursuant to Standard Terms and Conditions stated in King sales documents. S616