4 8 K 9 X PARTS MANUAL
Table of Contents QUICK REFERENCE GUIDE FOR 48K9X...A - DECK COMPONENTS...B - DECK LIFT COMPONENTS... C - FRAME COMPONENTS... D - DRIVE COMPONENTS...E - CONTROL COMPONENTS LINKAGE PARTS...F - RIGHT HAND CONTROL BOX PARTS...F - 3 LEFT HAND CONTROL BOX PARTS...F - BRAKE COMPONENTS RIGHT HAND SIDE... G - LEFT HAND SIDE... G - 3 HYDRO COMPONENTS... H - FUEL COMPONENTS... I - ELECTRICAL SCHEMATICS...J - DECAL LIST...K - BLANK NOTE PAGES... L -
48K9X Engine Torque Specs 9hp Kawasaki electric FH0V-CS ft-lbs blade bolt Blades 90 ft-lbs nut on top of spindle 48303 " blade 0 ft-lbs clutch bolt 483049 " mulch blade -00 ft-lbs wheel motor axle nut 48300 " super hi-lift blade Pulleys 433 pump drive pulley Belts 338 tensioner pulley-pump belt 48303 blade drive belt 330 pump pulley 43 pump drive belt 334 tensioner pulley-blade drive belt Tires 339 stationary idler pulley-deck 3309 wheel/tire assy 48308 pulley-blade spindle 3309 drive tire (3x8.X) Front Caster Bearings 33094 rim w/ valvestem 3308 bearing 380 front caster complete Brakes 3049 tire (3xx front caster) 9094 wheel hub-shoe brake 3303 drum brake link 433 brake drum 43 brake shoe 438 brake spring Seat 830 seat complete w/ tracks 83089 seat cushion Spindles 83090 back cushion 83 spindle assy comp. 9309 molded arm rest 83 housing 3330 bearing 83 shaft 833 brg. Spacer tube Transmission 833 wheel motor TJ030US080AAAJ Seal Kit # 830 3309 hydro pump BDP-A w/ RTN Seal Kit # 33 433 hydro filter ***synthetic hydro oil capacity approx.. qts. Throttle 333 Muffler 3308 Choke 433 Gasket 483098 Wire Harness 433 Safety Module 43030 Electrical Components 430 Ignition Switch 4 Starter Relay 3034 Park Brake Switch 9304 Neutral Switch 303 PTO Switch 3030 Seat Switch 383 Hour Meter Clutch 438 A-
Deck Components 48 0 4 3 3 39 44 4 3 39 44 4 3 34 33 4 34 4 3 49 3 4 9 8 30 9 4 30 3 40 38 4 3 4 39 3 39 4 0 3 3B 3C 3D 3A 3D 9 8 9 3 43 8 B-
Deck Components # PART NO. QTY. DESCRIPTION 30 X48 DECK WELDMENT 304 X48 SUB PLATE WLDMNT 3 83 3 BLADE SPINDLE ASSY 3A 83 3 SPINDLE HOUSING 3B 83 3 SPINDLE SHAFT 3C 833 3 BEARING SPACER TUBE 3D 3330 BEARING - BLADE SPINDLE 4 838 3 /8 DISC SPRING WASHER 83 3 PULLEY SPACER 48303 3 " BLADE 48308 3. HEX PULLEY 8 9 3 3/4 SAE FLAT WASHER 9 04 /-8 X -/4 HHCS 4 /-8 NYLOC NUT 03 3 /8- X -/4 HHCS 0 3 3/4 LOCK WASHER 3 4 3 3/4- HEX NUT 4 4 OFFSET PIVOT 48 IDLER ARM W/BUSHINGS 33089 3 BRONZE BUSHINGS 334 EYE BOLT SPACER 8 0 3/8 STD FLAT WASHER 9 900 3/8- WHIZ LOCK NUT 0 093 3/8- X -/4 HHCS 4 3/8- NYLOC NUT 33 TURNBUCKLE BODY 3 33080 RIGHT EYEBOLT 4 900 /-8 WHIZLOCK NUT 3308 EYEBOLT-LEFT 334 ENGAGEMENT IDLER 098 3/8- X -/ HHCS 8 0300 3/8- X 3 HHCS 9 3 IDLER SPACER 30 339 FLOATING IDLER - FLAT 3 3084 REAR DECK ROLLER 3 0303 FRONT ANT-SCALP ROLLER 33 4303 DECK ROLLER 34 4 / STD FLAT WASHER 3 033 /-3 X 4 HHCS 3 409 /-3 HEX NUT 3 4 /8- HEX NUT 38 03 /-8 X 3/4 CARR. HEAD 39 4 /-8 NYLOC NUT B-
Deck Components # PART NO. QTY. DESCRIPTION 40 09 /-8 x CARRIAGE BOLT 4 0 3/8- X 3-/4 CARRIAGE BOLT 4 900 3 3/8- WHIZ LOCK NUT 43 48303 DECK DRIVE BELT 44 03 /-8 X HHCS 4 809 3/4 E-RING 4 03 /8- X 8-/ HHCS 4 034 /8- X 4-/ HHCS 48 3009 CAPLUG -/4 49 33 FLOATING IDLER SPRING 0 334 EYE BOLT SPACER 08 /-8 X CARRIAGE BOLT 900 /-8 WHIZLOCK NUT 3 8 / STD FLAT WASHER 4 80 GRASS DEFLECTOR WLDMNT 30 X48 RH BELT COVER 308 X48 LH BELT COVER B-3
Deck Lift Components 38 39 3 4 49 8 4 40 4 34 33 4 3 34 4 4 44 43 4 0 9 0 8 48 3 3 3 3 4 9 30 3 3 8 9 4 4 4 8 0 8 3 3 4 4 9 4 0 9 9 8 4 3 9 C- 3
Deck Lift Components # PART NO. QTY. DESCRIPTION 4340 4 3/4 BOLT BEARING 404 DECK LIFT ARM 3 4043 DECK LIFT CRANK 4 4 / NYLOCK NUT 900 3 /-8 WHIZLOCK NUT 04 /-8 X -/4 HHCS 40 SPRING ASSIST ARM 8 903 DECK HEIGHT PIN 9 0 /-8 X / HHCS 4 3/ X 3/ X MACHINE KEY 48 LIFT MOUNT 43344 LH LIFT MOUNT 3 433 HEIGHT GAGE MOUNT 4 3438 FOOT PEDAL LINK 34 ROD END RH 3/8 343 ROD END LHF 3/8 44 3/8-4 HEX JAM NUT 8 903 3/8-4 LH HEX JAM NUT 9 343093 DECK HEIGHT TUBE 0 340 HEIGHT CONTROL 344 DECK LIFT ROD 3008 DECK ARM WELDMENT 3 08 /4-8 TAPER THREAD - 90 DEGREE ZERK 4 8304 DECK ARM SWIVEL 04 /4-8 ZERK 830 DECK ARM WASHER RAW 80.0 EXTERNAL SNAP RING 8 330 LIFT SHAFT- FRONT 9 8300 DECK ARM SHAFT 30 83333 DECK ATTACH PIN 3 3300 DECK LIFT ROD 3 33083 CLEVIS END - /" 33 33084 ROD END - /" 34 4 /-0 JAM NUT 3 303 DECK LIFT HUB 3 809 E-RING 3/4 DIA. 3 3034 DECK LIFT PEDAL 38 33089 BRONZE BUSHINGS 39 04 /4-8 ZERK 40 09 3/8- X -3/4 HHCS 4 4 3/8- NYLOCK NUT 4 0 3/8 STANDARD FLAT WASHER 43 48309 RT. HAND IDLER WASHER C-
Deck Lift Components # PART NO. QTY. DESCRIPTION 44 334 EYE BOLT SPACER 4 303 LIFT LOCK WELDMENT 4 33 #3 HAIRPIN COTTOR 4 4830 RH IDLER SPACER 48 0 /-8 X -3/4 HHCS 49 093 3/8- x /4 HHCS 0 09 /-8 X -/ HHCS 39 /4-8 SETSCREW 8 3/ X -/ COTTER PIN 3 8 /8 E-RING 4 4309 REAR DECK LIFT SHAFT 4338 SPRING MOUNT 33 U-BOLT SQ. 4 /-8 NYLOCK 8 33 FLOATING IDLER SPRING 9 4338 DECK LIFT ANGLE 0 4339 FRONT CHAIN 433 LIFT CHAIN LINK 334 EYE BOLT SPACER 3 093 3/8- x /4 HHCS 4 4 3/8- NYLOCK NUT 03 /-4 X -/ 90 /-4 WHIZLOCK NUT 0 3/8 STANDARD FLAT WASHER 8 4338 DECK LIFT ANGLE 9 433 LIFT CHAIN LINK 0 334 EYE BOLT SPACER 093 3/8- x /4 HHCS 4 3/8- NYLOCK NUT 3 03 /-4 X -/ 4 90 /-4 WHIZLOCK NUT 0 3/8 STANDARD FLAT WASHER 4330 REAR CHAIN 0008 4 /4-0 X HHCS 8 48 4 /4-0 HEX JAM NUT 9 33 4 ADJUSTABLE CHAIN MOUNT C-3
Frame Components 8 4 3 4 9 4 4 48 4 34 39 4 43 3 43 39 8 3 38 40 4 43 4 A B C 4 4 44 4 43 3 4 0 3 3 4 9 8 3 3 30 33 9 D-
Frame Components # PART NO. QTY. DESCRIPTION 830 SEAT LT. GREY W/ TRACK A 83090 -- BACK SEAT CUSHION B 9309 -- MOLDED ARM REST C 83089 -- SEAT CUSHION ------ -- N/A 3 09 3 STRUT WELDMENT 4 3308 BEARING-FRONT WHEEL 3/4 BALL 3098 LARGE AXLE TUBE 380 FRONT WHEEL COMPLETE 3049 TIRE (3 X X ) 8 3308 FRONT CASTER RIM 9 0349 /8- X -/ HHCS 4 /8- HEX NUT 430 HOLD DOWN ANGLE 43 BATTERY HOLD DOWN RODS 3 90 /4 WING NUT 4 38 SEAT SPRING 434 BATTERY, U-9 448 CONTROL PANEL - Z 0 /8 NPT STRAIGHT ZERK 8 30 SEAT FRAME WLDMNT - PNTD 9 30 REAR GUARD 0 30 RH REAR TANK MOUNT 3304 FRONT TANK PLATE RH 33044 FRONT TANK PLATE LH 3 304 LH REAR TANK MOUNT 4 43 OIL TANK MOUNT 43 SEAT PLATE 343 3 STEP TREAD - Z34 334 " CLAMP COLLAR 8 30 AC GUARD WELDMENT 9 330 FOOT PLATE 30 3 HINGE 3 3304 RH SEAT PANEL 3 33048 LH SEAT PANEL 33 330 GAS TANK PAD 34 000 SELF TAPPING SCREW #-4 X /8 3 39 #-4 X /8 PAN HD. SCREW 3 4 # NYLOCK NUT 3 0004 /4-0 x HHCS 38 3044 SEAT CABLE 39 9000 /4-0 WHIZ LOCK NUT 40 0303 3/8- X 4 HHCS D-
Frame Components # PART NO. QTY. DESCRIPTION 4 338 4 /8 FLANGE BEARING 4 90 4 /4-0 NUT CLIP 43 0 4 /4-0 X 3/4 HHCS 44 43 POSITIVE CABLE - SHORT 4 43 POSITIVE CABLE - LONG 4 438 NEGATIVE CABLE 4 83 CASTER WASHER 48 0 4 WAVY WASHER D-3
Drive Components 0 8 9 4 3 8 9 3 8 4 4 9 E-
Drive Components # PART NO. QTY. DESCRIPTION 330 PUMP PULLEY 438 MM TAPER HUB 3 4304 4 90 ADAPTER 4 43 PUMP KEY 43 PUMP DRIVE BELT 40 TENSIONER W/ BUSHING 3 3/4 PLASTIC BUSHING 8 338 FLAT IDLER 9 334 EYE BOLT SPACER 43 PUMP TENSION ROD 09 3/8- X HHCS 900 3/8- WHIZ LOCK NUT 3 00 3/8 LOCK WASHER 4 0 3/8 STANDARD FLAT WASHER 300 IDLER SPRING 43 IDLER PIVOT N/A ENGINE 8 3308 MUFFLER - 3/ KAW 9 4309 / DISC SPRING WASHER 0 4 4 /-8 NYLOCK 03 /-0 X 3 HHCS 33 4 / DISC SPRING WASHER 3 433 DRIVE PULLEY PUMP 4 8 /4 X /4 X 3/4 MACH. KEY 3300 BELT GUIDE - LONG 438 ELECTRIC CLUTCH 0 3 /-8 X -3/4 HHCS 8 393 /-8 SET SCREW 9 0 /-8 X HHCS E-
Control Components - Linkage 8 4 3 8 9 9 8 8 4 4 3 3 4 F-
Control Components - Linkage # PART NO. QTY. DESCRIPTION 4 /-4 JAM NUT 4308 / ROD END 3 4338 CONTROL LINK - RH 4 433 LEVER STOP ANGLE 3 /4-0 x -/ CARR HD BOLT 90 /4-0 NUT CLIP 9000 /4-0 WHIZ LOCK NUT 8 4 / NYLOCK NUT 9 0 4 /-8 X 3/4 HHCS 4 /-8 WHIZLOCK 03 4 /-8 X 3/4 CARR BOLT 03 4 /-8 X HHCS 3 4308 / ROD END 4 4 /-4 JAM NUT 433 CONTROL LINK - LH 04 /-8 X -/4 HHCS F-
Control Components - RH Handles 4 8 3 4 8 9 4 8 9 0 3 F-3
Control Components - RH Handles # PART NO. QTY. DESCRIPTION 9308 LH CONTROL COVER 930 RH CONTROL COVER 3 930 RH CONTROL MOUNT 4 90 /4-0 NUT CLIP 004 /4 STD. LOCKWASHER 0 /4-0 X 3/4 HHCS 4340 3/4" BOLT BEARING 8 904 CONTROL PIVOT RIGHT 9 900 HANDLE BAR w / STOP WELDMENT 4 3/8- NYLOCK 094 3/8- - -/ HHCS 83 MM BALL STUD 3 4 /-8 NYLOC NUT 4 904 HANDLE RH w / GRIP 303 HANDLE GRIP 3033 HANDLE PLUG 04 /-8 X -/4 HHCS 8 900 /-8 WHIZLOCK NUT 9 00 / LOCKWASHER - HEAVY 0 30 CABLE ANCHOR SPACER 830 ANTI BUCK CYLINDER F-4
Control Components - LH Handles 4 0 9 3 4 9 8 8 4 9 9 3 4 3 F-
Control Components - LH Handles # PART NO. QTY. DESCRIPTION 930 RH CONTROL COVER 9308 LH CONTROL COVER 3 9304 LH CONTROL MOUNT 4 90 /4-0 NUT CLIP 004 /4 STD. LOCKWASHER 0 /4-0 X 3/4 HHCS 4340 3/4" BOLT BEARING 8 90 CONTROL PIVOT LEFT 9 900 HANDLE BAR w / STOP WELDMNT 094 3/8- - -/ HHCS 4 3/8- NYLOCK 83 MM BALL STUD 3 4 /-8 NYLOC NUT 4 904 HANDLE LH w / GRIP 303 HANDLE GRIP 3033 HANDLE PLUG 93048 SWITCH MOUNT - NEUTRAL 8 9 /-8 X / CARR BOLT 9 900 4 /-8 WHIZLOCK NUT 0 04 /-8 X -/4 HHCS 9304 NEUTRAL SWITCH 00 / LOCKWASHER - HEAVY 3 30 CABLE ANCHOR SPACER 4 830 ANTI BUCK CYLINDER F-
Brake Components- Right Hand 8 4 4 3 9 3 3 4 8 9 0 G-
Brake Components- Right Hand # PART NO. QTY. DESCRIPTION 4049 BRAKE CRANK WLDMNT - PLATED 833 WHEEL MOTOR 3 9094 WHEEL HUB SHOE BRAKE 4 303 /-0 X 3/8 UNF PRESS IN STUD 90 BACKPLATE - DRUM 3303 SHOE BRAKE LINK 433 BRAKE DRUM 80 8 43 BRAKE SHOE 9 3 3/3 X 3/4 COTTER PIN 439 BRAKE CAM 43308 BRAKE CAM ARM 30 BRAKE CONTROL - RH 3 800 E-RING FOR /8 DIA. 4 438 BRAKE SPRING 438 PARK BRAKE LINK 4330 PARK BRAKE SWIVEL 3 / CLAMP COLLAR 8 304 SPRING 9 4 / NYLOCK NUT 0 8 / FLAT WASHER 33 3/8 PUSH NUT 33 #3 HAIRPIN COTTOR 3 4338 BRAKE CROSS SHAFT 4 33 BLADE SPACER 00 /4-8 X / HHCS G-
Brake Components- Left Hand 30 3 4 3 8 9 0 8 4 9 3 8 9 9 4 3 G-3
Brake Components- Left Hand # PART NO. QTY. DESCRIPTION 44 PARK BRAKE CRANK 833 WHEEL MOTOR 3 9094 WHEEL HUB SHOE BRAKE 4 303 /-0 X 3/8 UNF PRESS IN STUD 90 BACKPLATE - DRUM 3303 SHOE BRAKE LINK 433 BRAKE DRUM 80 8 43 BRAKE SHOE 9 3 3/3 X 3/4 COTTER PIN 439 BRAKE CAM 43308 BRAKE CAM ARM 800 E-RING FOR /8 DIA. 3 438 BRAKE SPRING 4 308 BRAKE CONTROL - LH 4330 BRAKE LINK 3309.3 ROD SWIVEL 438 PARK BRAKE LINK 8 4330 PARK BRAKE SWIVEL 9 3 / CLAMP COLLAR 0 304 SPRING 4 / NYLOCK NUT 8 / FLAT WASHER 3 33 3/8 PUSH NUT 4 33 #3 HAIRPIN COTTOR 0 3/8 STANDARD FLAT WASHER 408 Z- PARK LEVER W/GRIP 33 IDLER BUSHING 8 030 3/8- X 4-/ HHCS 9 3034 PARK BRAKE SWITCH 30 303 /-0 LUG NUT 3 00 /4-8 X / HHCS G-4
Hydro Components # PART NO. QTY. DESCRIPTION 3309 PUMP W/RTN - PARKER 4304 4 90 ADAPTER 3 83 4 STRAIGHT ADAPTER 4 4330 OIL TANK 433 OIL FILTER 8340 OIL TANK CAP 833 WHEEL MOTOR 8 43 PUMP TO PUMP FEED LINE 9 43 SWIVEL TEE 9303 HOSE RETURN 4333 PUMP FEED LINE Z 333 RUBBER LINE L. OUTSIDE 3 308 4 RETURN ADAPTER 4 333 RUBBER LINE L. INSIDE 333 RUBBER LINE R. INSIDE 333 RUBBER LINE R. OUTSIDE 4 8 9 3 8 9 3 4 3 H-
Fuel Components # PART NO. QTY. DESCRIPTION 8300 FUEL VALVE 3308 FUEL LINE - /" 3 838 FUEL LINE - 39" 4 838 FUEL LINE - 9" 33098 FUEL LINE CLAMP 00 / LOCK WASHER 0 /-8 X 3/4 HHCS 8 839 FUEL CAP - LARGE 9 8383 FUEL TANK ADAPTER 39304 VALVE GROMMET 3309 FUEL TANK / FENDER LH 3308 RH FUEL TANK NOTE: A: THERE ARE NO REPLACEMENT DECALS FOR TANKS. DUE TO THEIR MOLDED INTO THE TANK. 8 3 8 9 4 9 I-
HOUR METER 383 ENCORE PART # 433 WIRE HARNESS FOR 4KZ ; HP KAWASAKI WIRE HARNESS FOR 48K9Z ; 9 HP KAWASAKI WIRE HARNESS FOR 48K9X ; 9 HP KAWASAKI WIRE HARNESS FOR KZ ; HP KAWASAKI WIRE HARNESS FOR K3X ; 3 HP KAWASAKI DK. BLUE 8 GA. WIRE HARNESS FOR 0KZ ; HP KAWASAKI WIRE HARNESS FOR 0KX ; HP KAWASAKI BLACK 8 GA. BLACK 4 GA. GROUND TO ENGINE LT. BLUE 4 GA. CLUTCH CONN. GREEN 8 GA. SEAT SWITCH 3030 BLACK / WHITE 8 GA. PURPLE 8 GA. BROWN 8 GA. GREEN 8 GA. PARK BRAKE SWITCH 3034 GREEN 8 GA. BLACK GA. STARTER RELAY 4 RED GA. TO BATT. POS. RED /BLACK STP. 8 GA. ENGINE KILL CLUTCH SWITCH 303 BROWN 8 GA. WHITE GA. 0 AMP FUSE AMP FUSE DK. BLUE 8 GA. WIRE JUNCTION YELLOW GA. LT. BLUE 4 GA. NEUTRAL SWITCH 9304 MODULE CONN. 43030 YELLOW GA. IGNITION SWITCH 430 ORANGE GA. RED /BLACK STP. 8 GA. RED GA. FUSE BLOCK LT. BLUE 4 GA. BLACK GA. RED 4 GA. ENGINE CHARGING TO BATT. GROUND ORANGE 8 GA. ENGINE FUEL SOLENOID J-
Decal List 3 4 8 9 K-
Decal List # PART NO. QTY. DESCRIPTION 3300 CAUTION DECAL 3303 DANGER DECAL 3 330 SERIAL NO. PLATE 4 43 RIDER CAUTION DECAL 43 PARK LEVER DECAL 439 CONTROL DECAL 4334 OIL DECAL - SYN. 8 4339 CUT GAGE DECAL 9 30 PTO DECAL 8303 LABEL - FUEL VALVE 8330 BATTERY WARNING DECAL 3308 FRONT X48 LABEL 3 439 BELT ROUTING DECAL K-
Notes L-
Notes L-
0 A,ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change. X-TREME 48K9X - PARTS MANUAL 9339 Part Number