BREAKER HAMMER MODEL HM800 06-03 5 4 3 2 0 9 8 7 6 5 4 3 2 6 7 8 36 35 32 3 30 9 20 25 26 24 23 22 2 29 28 27 57 56 55 54 53 52 5 50 49 48 47 46 45 44 43 42 39 4 40 4 38 37 34 33 2 3 A0 23
2 Model HM800 06-03
Item Part Qty. Item Part Qty. No. No. Used Description No. No. Used Description 322566-3 SCREW SEAL 5 4548-9 2 NYLON BUSH 5 2 2256-2 BALL BEARING 6203LLB 52 * * * GEAR HOUSING COVER 3 267706-5 WASHER 7 53 224-8 BALL BEARING 6302 4 54990-6 ARMATURE ASS'Y 00V/5V (Incl. -3,5,6) 54 96060-6 RETAINING RING S-20 5 * * * * * INSULATION WASHER 55 226242-0 SPUR GEAR 47 6 2066-7 BALL BEARING 6200LLB 56 3346- SLEEVE 25 7 23406-5 O RING 30 57 96230-3 RETAINING RING R-62 8 59530-9 MOTOR HOUSING B CPL. (Incl. 2 ea. 58 92233-6 4 HEX. SOCKET HEAD BOLT M6X20 Brush Holder 6437-0, 2 ea. 59 9452-7 4 FLAT WASHER 6 Ring 44665-6, Incl. Fig. 7) 60 44788-0 MOTOR HOUSING COVER 9 9957-7 A.C. CARBON BRUSH CB-204 (2PCS/SET) 6 322476-4 CONECTING ROD 0 * * * * * 2 BRUSH HOLDER CAP 62 23469- O RING 35 945-9 4 FLAT WASHER 6 63 26806-8 PIN 5 2 26594-2 4 HEX. SOCKET HEAD BOLT M6X25 64 322480-3 PISTON CYLINDER 3 * * * * FAN 00 65 23666-9 O RING 52 4 * * * * FLAT WASHER 8 66 322563-9 STRIKER 5 * * * * HEX. NUT M8 67 262050-5 RUBBER RING 54 6 265344-7 2 HEX. BOLT M5X85 68 322548-5 CYLINDER B 7 62495-9 FIELD 5V 69 23660- O RING 53 8 44787-2 MOTOR HOUSING A 70 922677-0 4 HEX. SOCKET BOLT M2X55 9 22358-7 NEEDLE BEARING 2520 7 94230-9 4 SPRING WASHER 2 20 25400-2 2 WOODRUFF KEY 4 72 3633-2 CYLINDER A 2 23507-9 O RING 40 73 23805- O RING 85 22 2565-9 PIN 5 74 322560-5 2 RETAINER RING 23 5953-7 GEAR HOUSING CPL. (Incl. 2,29) 75 233083-7 2 COMPRESSION SPRING 2 24 2209- BALL BEARING 6202 76 322477-2 2 TOOL RETAINER POLE 25 25400-2 2 WOODRUFF KEY 4 77 25629-2 PIN 4 26 22625-9 SPUR GEAR 22 78 * * * * * * TOOL RETAINER 27 236-5 BALL BEARING 6305LLB 79 * * * * * * TOOL RETAINER SHAFT 28 23476-4 OIL SEAL 35 80 95272-9 2 SPRING PIN 8-40 29 2372-7 O RING 6 8 265989-4 HEX. SOCKET BOLT M2X45 30 23806-9 2 O RING 90 82 253989-3 4 SPRING WASHER 2 3 5244-0 CRANK SHAFT CPL. (Incl. Ea. 83 32255-6 TOOL HOLDER 29 Inner Sleeve 2020 2604-0) 84 23755-0 O RING 75 32 * CRANK HOUSING 85 2357-6 X RING 40 33 23806-9 O RING 90 86 322564-7 IMPACT BOLT 34 44785-6 CRANK HOUSING CAP 87 23667-7 O RING 60 35 44786-4 CAP COVER 88 322549-3 IMPACT BOLT HOLDER 36 25390-6 4 PAN HEAD SCREW M5X8 89 664290-5 POWER SUPPLY CORD AWG 4-2-5.0 37 22793-8 HELICAL GEAR 50 90 682547-2 CORD GUARD 5 38 2209- BALL BEARING 6202 9 ******** 4 HEX. SOCKET HEAD BOLT M6X60 39 922496-4 4 HEX. SOCKET HEAD BOLT M8X75 92 9452-7 4 FLAT WASHER 6 40 * * * RUBBER SLEEVE 8 93 * * HANDLE SET (INCL. 04) 4 25389- COUNTERSUNK HEAD SCREW M8X28 94 * * * HANDLE BASE 42 * * * HANDLE BASE 95 * * * COMPRESSION SPRING 2 43 44807-2 SIDE HANDLE 96 95306-2 4 RIVET 0-5 44 9452-7 4 FLAT WASHER 6 98 922356-0 3 HEX. SOCKET HEAD BOLT M6X35 45 92234-3 4 HEX. SOCKET HEAD BOLT M6X25 99 3632-4 REAR CASE 46 25400-2 2 WOODRUFF KEY 4 00 2565-9 PIN 5 47 93602-0 2 HEX. NUT M2 02 687066-3 STRAIN RELIEF 48 94230-9 2 SPRING WASHER 2 03 265999-8 2 TAPPING SCREW 4X25 49 9430-6 2 FLAT WASHER 2 04 * * HANDLE SET (INCL. 93) 50 322565-5 HANDLE SHAFT 05 ******** 3 PAN HEAD SCREW M5X28 06-03 3 Model HM800
Item Part Qty. Item Part Qty. No. No. Used Description No. No. Used Description 08 653-4 SWITCH C3D-5MS 09 ******** SWITCH LEVER 0 ******** DUST COVER * PLATE 50 CPL. (Incl. Ea. Caution Label 8766-7) 2 * PACKING 50 3 * 4 PAN HEAD SCREW M5X2 4 * * CUSHION RUBBER 5 ******** 2 TAPPING SCREW 4X8 6 ******** SWITCH COVER SERVICE CHANGE. Change on. TYPE 7 ******** HANDLE 8 ******** DUST PLATE 9 ******** PIN 4 20 ******** SUPPORT 2 ******** 2 TAPPING SCREW 4X8 22 ******** HANDLE SUB BASE 23 65492-3 2 RECEPTACLE ACCESSORIES A0 783203-8 HEX. WRENCH 5 Grease Hole Packing 50 Plate 50 Screw M5x2 * See Service Change ** See Service Change 2 *** See Service Change 3 **** See Service Change 4 ***** See Service Change 5 ****** See Service Change 6 ******* See Service Change 7 ******** See Service Change 8 Item No. TYPE I/C 032 3630-8 No 59659- (See Service Change 7) Plate 50 34397- (See Service Change 7) 2 Packing 50 442009-0 3 Screw M5x2 92- The current type crank housing and the new type crank housing are interchangeable Note if replaced together with the plate 50, packing 50 and screws M5x2. 2. Change on and Cushion Rubber. Current New Cushion Rubber (42484-3) Item No. 93 04 4 Handle (82553-2) (82553-2A) TYPE I/C 82553-2 No 82553-2A (See Service Change 8) Cushion Rubber 42484-3 (See Service Change 8) 4 Model HM800 06-03
3. Change on compression spring 46, gear housing cover, etc. Compression spring 46 A Handle base seen From side A New Current Handle Base Rubber Sleeve 8 Gear Housing Cover Changed Compression Spring 2 Changed Item No. TYPE Q' ty I/C Q' ty 95 Compression Spring 46 Compression Spring 2 No 23305-0 23349-3 52 Gear Housing Cover Gear Housing Cover No 363-6 36792-4 42 Handle Base Handle Base 2 94 32248-324062-7 2 40 Rubber Sleeve 8 Rubber Sleeve 8 No 262526-2 262538-5 * mark indicates that the new type part can be substituted for the the current type part. Note * The current type parts and the new type parts are interchangeable as a set of all the above parts. 4. Change of Fan00, Hex. Lock Nut M8-3 and Spring Washer 8. CURRENT Spring Washer 8 Hex. Lock Nut M8-3 NEW Flat Washer 8 Hex. Lock Nut M8 Material indication PC-GF5 Color: Blue Material Indication PA6-GF30 Color: Black Item No. TYPE I/C 03 05 04 Fan 00 Fan 00 24854-8 240024-6 Hex.Lock Nut M8-3 Spring Washer 8 Hex. Nut M8 Flat Washer 8 25205-4 94220-3 93402-8 25365-9 Interchangeability marks; means that new part can be substituted for the current. 06-03 5 Model HM800
5. Change on Insulation Washer and Brush Holder Caps. Current ) Change of Insulation Washer New Metal Sleeve 2) Change of Brush Holder Caps Adhesive applied Item No. TYPE I/C 5 Insulation Washer Insulation Washer 68635-2 68646-7 0 Brush Holder Cap 2 Brush Holder Cap 643700-5 64370-2 2 The above parts are completely interchangeable as a set. Note Current parts may be used to other models 6. Change of Tool Retainer and Tool Retainer Shaft.. Tool Retainer TYPE Cross section TYPE Tool Retainer Shaft Flat Install the bit without a collar. TYPE The bit without a collar Pivot the Tool Retainer back toward the Cylinder. Round Item No. TYPE 078 Tool Retainer 322478-0 079 Tool Retainer Shaft 322550-8 I/C No No Tool Retainer 324236-0 Tool Retainer Shaft 324238-6 6 Model HM800 06-03
7. Change on Expression and Position of Caution Label. (36550-8) Plate 50 Complete (53666-6) Current Caution label shown below is put on. New Caution label shown below is put on Plate 50. Pt # 8766-7 Item No. 032 Current Part Plate 50 34397- Complete 59659- I/C New Part Plate 50 Complete 53666-6 36550-8 Interchangeability mark ; The arrow means that the new part can be substituted for the current. The arrow means that the new part can't be substituted for the current in a view of no caution label. 06-03 7 Model HM800
8. Change of Handle, Switch Lever, Bolt, and Dust Cover etc.. P.H.S.M5x28 (9248-8) (82553-2A) CURRENT Cushion Rubber (42484-3) Dust Cover (42330-0) Switch Lever (44046-4) H.S.H.Bolt M6x25 (92234-3) Switch Cover (4833-7) NEW H.S.H.Bolt M6x60 (92238-) T. Screw 4x8 (265995-6) Handle (48333-3) Switch Lever (48332-5) Pin 4 Dust Plate (256206-0) (42850-4) Support (345355-9) Handle Sub Base (48334-) Item No. CURRENT I/C NEW Note 09 Switch Lever Switch Lever No 44046-4 48332-5 09 Hex.S.H.Bolt M6x25 Hex.S.H.Bolt M6x60 4 No 92234-3 92238-4 05 093 04 4 0 5: 2 pcs. 2: 2 pcs. Pan H. Screw M5x28 9248-8 82553-2A Cushion Rubber 42484-3 Dust Cover 42330-0 8 Dust Plate 42850-4 7 Handle 48333-3 22 Handle Sub Base 48334-9 Pin 4 256206-0 6 Switch Cover 4833-7 20 Support 345355-9 3 Tapping Screw 4x8 265995-6 4 Interchangeable as a set 8 Model HM800 06-03