Product Program Pumps: Pumps with Magnet Drive Centrifugal Pumps acc. to DIN N ISO 2858 & DIN N ISO 15783, SLM NV Centrifugal Pumps acc. to ANSI B73.3, SLM AVO Centrifugal Pumps for Petrochemical Applications acc. to API 685, SLM AVP / SLM APC Centrifugal Pumps for High Pressure Applications, SLM SV / SLM GV / SLM NVH Centrifugal Pumps for High Temperature Applications, SLM NHO Centrifugal Pumps for Liquids Containing Solids, SLM NV OT Self-Priming Centrifugal Pumps, SLM SV Multistage Centrifugal Pumps, Tension-Rod or Barrel-Type Design, SLM GV Submerged Centrifugal Pumps, SLM NVT Double-Suction Centrifugal Pumps, SLM ZV Product Program Valves: Gate Valves Gate Valves Isomorphous Series Globe Valves T-Pattern / Y-Pattern Check Valves Butterfly Valves Ball Valves Plug Valves Bottom Valves Overflow Valves Safety Valves Pressure Reducing Valves Steam Traps Strainer T-Pattern / Y-Pattern Filter / Hat Type Screens Klaus Union Service Performance: Pumps with Shaft Sealing Twin Screw Pumps, DSP Centrifugal Pumps acc. to DIN N ISO 2858 & DIN N ISO 5199, NOV Multistage Centrifugal Pumps, Tension-Rod or Barrel-Type Design, GOV / GOVT Horizontal and Vertical Propeller Pumps, P Bottom-Flange Propeller Pumps, UP Submerged Centrifugal Pumps, TP NO Double Suction Centrifugal Pumps, NZ Workshop / On-Site Repairs Genuine Spare Part Delivery Worldwide Spare Parts Storage & Management Installation Retrofitting On-Site Testing / Monitoring / Maintenance Customer Advisory Service Start Up & Commissioning Individual 24 / 7-Service Trouble-Shooting In-House & On-Site Training On-Site Assembly and Disassembly Long-Term Maintenance Contracts Maintenance Planning and Consulting Diagnostics KU_V_08/16_0001 Klaus Union GmbH & Co. KG Blumenfeldstr. 18 44795 Bochum Germany Telefon +49 234 45 95-0 Telefax +49 234 45 95-7000 -Mail info@klaus-union.com Internet www.klaus-union.com PRODUCT PROGRAM VALVS
Klaus Union GmbH & Co. KG xperience - Responsibility - Passion Klaus Union Pump Systems and Valves Quality Assurance Founded in 1946 in Bochum, Germany, Klaus Union is today a market leader for the production and supply of pump systems and valves. Since many of the global operators of Klaus Union Pump Systems & Valves are from the oil & gas, chemical and petrochemical industry, particularly high requirements are placed on all related products. Continuous development, essential competence in design, a modern machine park as well as a centralized quality control management makes Klaus Union a recommended manufacturer of highly engineered valve products. Besides a center of competence for mechanical machining in Pune, India, a foundry for sand and investment casting including a design team in Combiatore, India, belongs to the Klaus Union Group. Worldwide subsidiaries and representatives complete the international Klaus Union business. In addition to this, Klaus Union works together with business partners from the valve industry for more than 20 years, to provide the full range of high quality valve products. Benefits for the customer: Technical Consulting Valve ngineering Production Planning Manufacturing Coordination of several manufacturers Project Processing Progress Monitoring / xpediting Quality Controls and Inspections Logistics After Sales, Valve Services The quality system is certified by TÜV Nord acc. DIN N ISO 9001. All products comply with the latest version of the uropean Pressure quipment Directive and AD 2000 rules including AD 2000 HP0 and AD2000 W0 for DIN N Products. For supplies to the US-Market and for plant constructions acc. to American Standards the relevant API, ASM, MSS Standards will be considered. For deliveries to the urasian conomic Union, valves will be delivered under consideration of the TR/CU 032-2013 and TR/CU 010-2011 with the standardized AC sign. In accordance with TÜV NORD CRT procedures, KLAUS UNION GmbH & Co. KG Blumenfeldstraße 18 44795 Bochum and KLAUS UNION Service GmbH & Co. KG Blumenfeldstraße 18 44795 Bochum are certified according to DIN N ISO 9001 2 3
Gate Valves DIN / N Gate Valves API Gate Valves acc. to N 1984 / DIN 3352 Gate valves acc. to API 600 Body of Cast Materials Bolted Bonnet Outside Screw & Yoke Non Rising Handwheel Rising Spindle Flexible Wedge or Double Disc Type Standard Yoke DN150 to DN1200 prepared for mounting of electric actuator ISO5210 Blow Out Proof Spindle by backseat Flanged Butt Weld nds Nom. Size Range: DN 50 - DN 1200 Nom. Pressure Range: PN 10 - PN 160 Temperature Range: -200 C - +550 C Body of Cast Materials Bolted Bonnet Outside Screw & Yoke Non Rising Handwheel Rising Spindle Flexible Wedge or Double Disc Type Standard Yoke 12 to 48 prepared for mounting of electric actuator ISO 5210 Blow Out Proof Spindle by backseat Flanged Butt Weld nds Nom. Size Range: 2-48 Nom. Pressure Range: Class 150-600 Temperature Range: -200 C - +595 C / -325 F - +1,103 F Test Pressure: N 12266-1 / -2 Face to face: PN 10 - PN 25 N 558-1 / 15 PN 40 - PN 100 N 558-1 / 26 PN 160 N 558-1 / 99 Flanges: N 1092-1 Form B2 (PN 63 - PN 160) Test Pressure: API 598 Face to face: ASM B16.10 Flanges: ASM B16.5 / ASM B16.47 (>= 26 ) Facings: Raised Face RF Other flange designs available (e.g. Ring Joint Face) Butt Weld: N 12627 Face to face: PN 10 - PN 25 N 12982 / 15 PN 40 - PN 100 N 12982 / 26 PN 160 N 12982 / 90 xtended face to face Butt Weld: ASM B16.25 Face to face: ASM B16.10 xtended face to face 4 5
Gate Valves Options Gearbox with Handwheel lectric Actuator Handwheel Actuator Connection Flange (ISO 5210) Limit Switching xtended Stem Live-Loading Packing Mechanical Position Indicator Bellowed Seal Type Packing with Lantern Ring Inductive Limit Switches Butt Weld nds Double Disc Wedge Flexible Wedge xtended Bonnet (Cryogenic) Drain Plug By Pass with Globe Valve 6 7
Globe Valves DIN / N Globe Valves API Globe Valves acc. to N 13709 / DIN 3356 Globe Valves acc. to API 623 Body of Cast Materials Bolted Bonnet Outside Screw & Yoke Rising Handwheel Rotating Stem Plug Type Disc (for high differential pressures balancing disc necessary, flow direction over disc) Blow Out Proof Spindle by backseat Flanged Butt Weld nds Nom. Size Range: DN 15 - DN 300 Nom. Pressure Range: PN 10 - PN 160 Temperature Range: -200 C - +550 C Body of Cast Materials Bolted Bonnet Outside Screw & Yoke Rising Handwheel Rotating Stem Plug Type Disc (for high differential pressures balancing disc necessary, flow direction over disc) Blow Out Proof Spindle by backseat Flanged Butt Weld nds Nom. Size Range: 2-12 Nom. Pressure Range: Class 150-600 Temperature Range: -200 C - +595 C / -325 F - +1,103 F Test Pressure: API 598 Test Pressure: N 12266-1 / -2 Face to face: PN 10 - PN 40 N 558-1 / 1 PN 63 - PN 160 N 558-1 / 2 Flanges: N 1092-1 Form B2 (PN 63 - PN 160) Butt Weld: N 12627 Face to face: PN 10 - PN 25 N 12982 / 1 PN 63 - PN 160 N 12982 / 2 xtended face to face Face to face: ASM B16.10 Flanges: ASM B16.5 Flange: Raised Face Other flange designs available (e.g. Ring Joint Face) Butt Weld: ASM B16.25 Face to face: ASM B16.10 xtended face to face 8 59
Globe Valves Options Gearbox with Handwheel lectric Actuator Limit Switching Handwheel Pressure Balancing Disc Soft Sealed Disc Bonnet Live-Loeading Packing Bellow Sealed Type xtended Stem Knife dge Disc xtended Bonnet (Crygenic) T-Type Butt Weld nds Packing with Lantern Ring Conical Disc Inductive Limit Switches Mechanical Position Indicator Throttle Disc Y-Type Butt Weld nds Actuator Connection Flange (ISO 5210) Standard Disc 10 6 11
Swing Check Valves DIN / N Swing Check Valves API Swing Check Valves acc. to N / DIN Swing Check Valves acc. to API 6D / BS 1868 Nom. Size Range: DN 50 - DN 600 Nom. Pressure Range: PN 10 - PN 160 Temperature Range: -200 C - +550 C Body of Cast Materials Bolted Cover Inside Shaft Design Flanged Butt Weld nds Options: Outside Shaft Design with Lever and counterweight Adjustable hydraulic damper Protection Cage Test Pressure: N 12266-1 / -2 Face to face: PN 10 - PN 160 N 558-1 / 48 PN 10 - PN 160 N 558-1 / 1 Flanges: N1092-1 Form B2 (PN 63 - PN 160) Butt Weld: N 12627 Face to face: PN 10 - PN 160 N 12982 / 48 PN 10 - PN 160 N 12982 / 1 xtended face to face Nom. Size Range: 2-24 Nom. Pressure Range: Class 150-600 Temperature Range: -200 C - +595 C / -325 F - +1,103 F Body of Cast Materials Bolted Cover Inside Shaft Design Flanged Butt Weld nds Options: Outside Shaft Design with Lever and counterweight Adjustable hydraulic damper Protection Cage Test Pressure: API598 Face to face: ASM B16.10 Flanges: ASM B16.5 Facings: Raised Face RF Butt Weld: ASM B16.25 Face to face: ASM B16.10 xtended face to face 12 13
Piston Check Valves DIN / N Overflow Valves DIN / N Piston Check Valve T-Pattern / Y-Pattern Relief Valve / Overflow Valve with Bellow Seal Nom. Size Range: DN 15 - DN 200 Nom. Pressure Range: PN 10 - PN 160 Temperature Range: -200 C - +550 C Body of Cast Materials Bolted Cover Spring Loaded Disc Flanged Butt Weld nds Test Pressure: N 12266-1 / -2 Face to face: PN 10 - PN 40 N 558-1 / 1 PN 63 - PN 160 N 558-1 / 2 Flanges: N 1092-1 Form B2 (PN 63 - PN 160) Butt Weld: N 12627 Face to face: PN 10 - PN 40 N 12982 / 1 PN 63 - PN 160 N 12982 / 2 xtended face to face Body of Cast Materials Bolted Bonnet Open Bonnet with spring and adjusting spindle V-Port Disc Integral Seat Flanged Butt Weld nds Adjustment of Setpressure (use of different spring types) 1,0 bar - 2,5 bar 2,5 bar - 6,0 bar 6,0 bar - 10,0 bar 10,0 bar - 16,0 bar 16,0 bar - 22,0 bar 22,0 bar - 30,0 bar 30,0 bar - 40,0 bar Test Pressure: N 12266-1 / -2 Nom. Size Range: DN 15 - DN 150 Nom. Pressure Range: PN 10 - PN 40 Temperature Range: -200 C - +300 C Face to face: PN 10 - PN 40 N 558-1 / 1 Flanges: N 1092-1 Butt Weld: N 12627 Face to face: PN 10 - PN 40 N 12982 / 1 xtended face to face Options: Closed Bonnet with control screw and gas cap 14 15
Sight Glasses DIN / N Strainers DIN / N Sight Glasses acc. to DIN 3237 Strainer Y-Type Nom. Size Range: DN 15 - DN 200 Nom. Pressure Range: PN 10 - PN 40 Temperature Range: 50 C - +280 C Body of Cast Materials With Cast-in Swirler Glass Borosilicate Glass DIN 7080 Gaskets Graphite / Stainless Steel Flanged Butt Weld nds Test Pressure: N 12266-1 / -2 Face to face: PN 10 - PN 40 N 558-1 / 1 Flanges: N 1092-1 1.4408, 1.4308, 1.0619 Options: Heating Jacket Metal fused glasses acc. to DIN 7079 Twin-glasses Tubular Type Sight Glass Different Gasket Materials available Nom. Size Range: DN 15 - DN 300 Nom. Pressure Range: PN 10 - PN 40 Temperature Range: -200 C - +450 C Body of Cast Materials Bolted Cover Screen Stainless Steel Flanged Butt Weld nds Standard Meshsizes: DN15 - DN50 / 0,5 mm DN65 - DN150 / 1,0 mm DN200 / 1,6 mm Gasket Stainless / Graphite Test Pressure: N12266-1 / -2 Face to face: PN 10 - PN 40 N558-1 / 1 Flanges: N1092-1 Butt Weld: N 12627 Face to face: PN 10 - PN 40 N558-1 / 1 xtended face to face 1.4408, 1.4308, 1.4581, 1.0619 Options: Heating Jacket Drain Screw Other Mesh Sizes Different Gasket Materials available 16 17
Bottom Valves DIN / N Materials Bottom Valve Standard Casting Materials Body of Cast Materials Bolted Bonnet Disc opening into the vessel Integral Seat Angle Outlet to Inlet Flange 60 Flanged Outlet flange one size smaller than inlet flange Nom. Size Range: DN 25/32 - DN 200/250 Nom. Pressure Range: PN 10 - PN 16 Temperature Range: -200 - +400 C Stainless Steel Materials N 1.4308 GX5CrNi19-10 1.4552 GX5CrNiNb19-11 1.4408 GX5CrNiMo19-11-2 1.4581 GX5CrNiMoNb19-11-2 1.4470 GX2CrNiMoN22-5-3 Materials ASTM A351 CF8 A351 CF8C A351 CF8M A351 CF8MC A995 4A Max. allowable differential pressure: 9.4439 GX2CrNiMoN17-13-5 DN 25/32 DN 125/150 P max 16,0 bar DN 150/200 P max 12,0 bar DN 200/250 P max 8,0 bar 1.4536 GX2NiCrMoCuN25-20 1.6902 GX6CrNi18-10 Further Materials upon Request Test Pressure: N 12266-1 / -2 Carbon Steel Materials N Materials ASTM Flanges: N 1092-1 Facings: Form B1 1.0619 GP240GH 1.5419 G20Mo5 A216 WCB A217 WC1 1.4408 1.7357 G17CrMo5-5 1.7363 GS-12 CrMo 19 5 A217 WC6 A217 C5 Options: Heating Jacket Pneumatic Actuator lectric Actuator Stuffing Box TA-Luft certified Purge Connections 1.7380 GS-12 CrMo 9 10 1.6220 G20Mn5 1.7221 G26CrMo4 1.1138 G21Mn5 A217 WC9 A352 LCB Further Materials upon Request 18 19
Worldwide Presence Klaus Union Center of Competence Klaus Union Subsidiary Klaus Union Sales Office Germany, Bochum India, Pune China, Ningbo USA, Houston China, Tianjin ngland France Italy The Netherlands Poland Romania Russia Spain Ukraine Algeria Australia Austria Belarus Belgium Brazil Cambodia Canada Colombia Cuba Czech Republic Denmark gypt Finland Hungary Indonesia Iran Iraq Kazakhstan Kuwait Malaysia Mexico New Zealand Norway Portugal Papua New Guinea Saudi Arabia Singapore Slovakia South Korea Sudan Sweden Switzerland Taiwan Thailand Turkey Venezuela Vietnam 20 21
Klaus Union Service Klaus Union Service Performance Klaus Union More Than Just Technology Workshop Repairs On-Site Repairs Genuine Spare Part Delivery Worldwide Spare Parts Storage Customized Spare Parts Management On-Site Maintenance Installation Retrofitting Customer Advisory Service Start Up & Commissioning Individual 24 / 7-Service Trouble-Shooting In-House & On-Site Training On-Site Assembly and Disassembly Long-Term Maintenance Contracts The importance of a global service management initiated Klaus Union to set up an own company, concentrating on after sales and service performance only. Klaus Union Service GmbH started in 2006. The service team developed Klaus Union s after sales portfolio from simple genuine spare part delivery up to highly complicated diagnostics on site, which are today possible by using latest instrumentation systems. Local stock management reduces down times significantly. Spare parts are additionally available through Klaus Union s webshop, which allows a 24 / 7-service. Commissioning, start up, maintenance and repair are upon operator-requests, which will be performed either from Klaus Union headquarter in Bochum or by one of the 15 service centers worldwide. Klaus Union supports locally with training courses, seminars, consulting services, failure analysis and spare parts management. Klaus Union runs service with experience, competence, responsibility and passion! On-Site Testing On-Site Monitoring Maintenance Planning and Consulting Diagnostics 22 23