PRO SERIES ELECTRIC FRYERS Service & Parts Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 4-Hour Service Hotline -800--8 MAY 00 *89990*
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. DANGER Copper wire suitable for at least F ( C) must be used for power connections. DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door. DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result. WARNING Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used. Questions? Call -800--8 WARNING Do not use water jets to clean this equipment. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door. WARNING This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas. i
ELECTRICAL POWER SPECIFICATIONS WIRE MINIMUM SIZE AMPS PER LEG kw VOLTAGE PHASE SERVICE AWG mm L L L 4 08 9 9 9 4 40 4 4 4 4 480 8 0 4 0/80 4 4 40/4 4 0 0 4 0/400 4 ALL EPRI 4kW (SOLID STATE) 08 9 9 9 40 4 4 4 0/80 4 40/4 4 0 0 0 08 48 48 48 40 4 4 4 480 0/80 4 40/4 4 4 4 4 0/400 4 ALL EPRI kw (SOLID STATE) 08 48 48 48 40 4 4 4 0/80 4 40/4 4 4 4 4 08 4 40 4 480 0/80 4 4 4 4 40/4 4 0/400 4 ii
TABLE OF CONTENTS Page CAUTIONARY STATEMENTS i ELECTRICAL POWER SPECIFICATIONS ii CHAPTER SERVICE PROCEDURES -. General -. Replacing a Controller -. Replacing Component Box Components -.4 Replacing a Temperature Probe or High-Limit Thermostat -. Replacing a Heating Element -. Replacing Contactor Box Components -. Replacing a Frypot -.8 Built-in Filtration System Service Procedures -8.9 Basket Lift Service Procedures -.0 Interface Board Diagnostic Charts -. Wiring Diagrams - CHAPTER PARTS LIST -. Accessories -. Basket Lift Assembly and Associated Parts -. Cabinetry -4.4 Drain System Components -8. Electronics and Wiring Components -. Filtration System Components -8. Frypot Assemblies and Associated Parts -.8 Oil Return System Components -
PRO SERIES ELECTRIC FRYERS CHAPTER : SERVICE PROCEDURES. General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.. Replacing a Controller. Before removing controllers from Euro-look models (round top-cap and drains), slide the metal bezel up to release the bottom tabs; then, remove it.. Remove the two screws from the upper corners of the control panel. The control panel is hinged at the bottom and swings open from the top. Remove screws in upper corners of control panel and swing control panel down.. Unplug the wiring harness from the connector on the back of the controller and disconnect the grounding wire from terminal adjacent to the connector. Remove the control panel assembly by lifting it from the hinged slots in the control panel frame. -
-Pin Connector Ground Wire Terminal 4. Remove the controller from the control panel assembly and install the replacement controller. Reinstall the control panel assembly by reversing steps and.. Replacing Component Box Components. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down (see steps and of section. on preceding page).. Unplug the wiring harness from the -pin connector on the interface board and disconnect the grounding wire from terminal adjacent to the -pin connector on the back of the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.. Disconnect the wiring from the component to be replaced, being sure to make a note of where each wire was connected. NOTE: If replacing the interface board, connectors J and J must also be disconnected from the -pin connectors on the rear of the component box, directly behind the interface board. 4. Dismount the component to be replaced and install the new component, being sure that any required spacers, insulation, washers, etc. are in place. NOTE: If more room to work is required, the control panel frame and top cap assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps and above. The cover plate on the lower front of the component box may also be removed if desired. Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box. -
Remove these three screws at each end. Remove these two screws from the center supports. Removing the Control Panel Frame and Top Cap Assembly. Reconnect the wiring disconnected in step, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.. Reverse steps and to complete the replacement and return the fryer to service..4 Replacing a Temperature Probe or High-Limit Thermostat. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time.. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer.. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks as shown in the photo below. -
Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame. 4. Disconnect the wire harness at connector C and, using a pin pusher, disconnect the probe leads or high-limit leads from the connector.. If replacing a temperature probe, remove the screw securing the probe bracket to the element and slide the bracket off the element and probe. Pull the probe out of the tilt housing assembly, install the replacement probe, and reattach the element bracket. Secure the upper portion of the probe with a replacement metal wire tie. Probe Leads Metal Wire Tie Probe Bracket If replacing a high-limit thermostat, unscrew the thermostat to be replaced. Apply Loctite PST or equivalent sealant to the threads of the replacement and screw it securely into the frypot.. If a temperature probe was replaced, insert the probe leads into the connector (see left illustration below). For full-vat units or the left half (as viewed from the rear of the fryer) of a dual-vat unit, the red lead goes into position and the white into position. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position and the white into position. Rib marks Position 0 4 Probe Lead Positions High-Limit Lead Positions If a high-limit thermostat was replaced, insert the leads into the connector (see right illustration above). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 4 and of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 0 and. In either case, polarity does not matter.. Reinstall the back panels and tilt housing to complete the installation, then reverse steps and to return the fryer to service. -4
. Replacing a Heating Element. Perform steps - of section.4, Replacing a Temperature Probe.. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness containing the probe wiring (connector C). Using a pin pusher, disconnect the probe wires from the connector.. On the front of the contactor box, disconnect the -pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element and pull the harness out through the rear of the fryer. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the plastic wire loom. 4. Raise the element to the full up position and disconnect the element springs.. Remove the nuts and machine screws that secure the element to the tilt plate assembly and pull the element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped together. For full-vat units, remove the element clamps before removing the nuts and machine screws that secure the element to the tilt plate assembly.. If applicable, recover the probe bracket and probe from the element being replaced and install them on the replacement element, then install the replacement element in the frypot, securing it with the nuts and screws removed in Step.. Route the element leads through the wire loom to prevent chafing and press the pins into the connector in accordance with the diagram below, then close the connector to lock the leads in place. NOTE: It is critical that the wires be routed through the loom to prevent chafing. Pip marks Position 4 4 9 8 L L 4L L L L R R 4R R R R -
8. Insert the element connector into the receptacle on the front of the contactor box, ensuring that the latches lock. 9. If disconnected in step, insert the temperature probe leads into the wiring harness connector (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position and the white into position. For the left half of a dual-vat unit, the red lead goes into position and the white into position. NOTE: Right and left refer to the fryer as viewed from the rear. Rib marks Position 0. If disconnected in step, reconnect connector C of the wiring harness.. Reconnect the element springs and lower the element back down onto the basket rack.. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and reconnect it to the electrical power supply.. Replacing Contactor Box Components. If replacing a contactor box above the built-in filter system, remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a contactor box in a non-filter unit, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time.. Disconnect the fryer from the electrical power supply.. Unplug the wiring harnesses from the contactor box to be serviced. 4. Remove the two screws that secure the box in place. NOTE: If you remove the screws from both boxes at the same time, the boxes will jam against each other and neither can be removed. Remove these screws to dismount the left contactor box. The right contactor box is secured in a similar manner. -
. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover to access contactors and other components.. After performing necessary service, reverse steps - to return the fryer to operation.. Replacing a Frypot. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over the filter system, remove the filter pan and lid from the unit. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time.. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.. On Euro-look models, slide the metal bezel up to release the bottom tabs; then, remove it. 4. On all models, remove the two screws from the upper corners of the control panels and allow them to swing down (see illustration and photo on page -).. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame.. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket support racks (see photo on page -). Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.. Dismount the top cap by removing the hex head screws at each end that secure it to the control panel frame. 8. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace. 9. Remove the top-connecting strip that covers the joint with the adjacent frypot. 0. On standard models, unscrew the Teflon vent/vacuum-breaker tube fitting, open the drain tube cleanout covers, unscrew the retainer nuts from the drain valve nipples, and remove the tube assembly from the fryer. On Euro-look models, unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of each section of drain tube, and remove the tube assembly from the fryer.. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the switch(es). -
. At the rear of the fryer, unplug the C connector and, using a pin pusher, disconnect the highlimit thermostat leads.. Disconnect the oil return flexline(s) at the frypot end(s). 4. Raise the elements to the up position and disconnect the element springs.. Remove the machine screws and nuts that secure the tilt plate and element assembly to the frypot. Carefully lift the tilt plate and element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape.. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s) from the frypot. Apply Loctite PST or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot. 8. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in step to attach the frypot to the fryer. 9. Position the tilt housing and element assembly in the frypot and reinstall the machine screws and nuts removed in step 4. 0. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to secure heater strips to the flexlines.. Insert the high-limit thermostat leads disconnected in step (see illustration on page -4 for pin positions).. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below then reinstall the switch covers. 8C BLK RIGHT DRAIN SAFETY SWITCH C RED C BLK LEFT DRAIN SAFETY SWITCH (DUAL-VAT ONLY) C RED. Reinstall the drain tube assembly. 4. Reinstall the tilt housing and back panels, top cap, and top connecting strip.. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires.. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply. -8
.8 Built-in Filtration System Service Procedures.8. Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation. Improper screen placement is the primary cause of filtration system malfunction. When the complaint is the pump is running, but no oil is being filtered, check the installation of the filter paper and ensure that the correct size is being used. If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the motor at the front of the fryer. If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor. Allow the pump motor to cool at least 0 minutes before resuming operation. Pump overheating can be caused by: Sediment Particle Solidified shortening in the pan or filter lines, or Attempting to filter unheated oil (cold oil is more viscous, overloading the pump motor and causing it to overheat). If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result. A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument. Sediment Particle Oil Flow Up for reverse Down for forward -9
Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears. Turning the pump gears in reverse will release a hard particle. Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears. Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage..8. Replacing the Filter Motor, Filter Pump, and Related Components. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time.. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.. Remove the two lower back panels, unplug the wiring harnesses from the contactor boxes, and remove the two screws that secure one of the boxes in place (it doesn t matter which one; see illustration on page -). NOTE: If you remove the screws from both boxes at the same time, the boxes will jam against each other and neither can be removed. 4. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the remaining box following the same procedure.. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer. Remove the nut and bolt that secures the bridge to the oil-return manifold. Disconnect Pump Solenoid flexline here. Disconnect Vacuum-Breaker Solenoid flexline here. -0
. Disconnect the pump suction flexline at the end of the filter pan connection. Disconnect Pump Suction flexline here.. Remove the cover plate from the front of the motor and disconnect the motor wires. 8. Unplug the -pin connector from the rear of the left component box and, using a pin pusher, disconnect the solenoid valve wires (pins 4,, 0 and ). NOTE: If the vacuum-breaker solenoid valve is connected to the manifold rather than the pump, its wires (pins 4 and ) do not need to be disconnected. 9. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Be careful not to let the rear of the bridge slip off the manifold at this point. NOTE: In some early production units, the bridge will not slide far enough to the rear to clear the front brace. In such cases, the front brace must be removed. It is held in place by two hex head screws on each end and a nut and bolt inside the brace near each end. 0. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.. When required service has been completed, reverse steps - to reinstall the bridge. NOTE: The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve wires go in positions 0 and of the -pin connector; the vacuum-breaker solenoid valve wires go in positions 4 and. In both cases, polarity does not matter.. Once the bridge is back in place, reverse steps 4 and to reinstall the contactor boxes.. Reconnect the unit to the electrical power supply, and verify that the pump is functioning correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake fitting and outflow at the power shower or rear flush port). 4. When proper operation has been verified, reinstall the back panels and the filter pan and lid, and return the fryer to service. -
.8. Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component box. The filter transformer and relay are located as shown in the illustration below. NOTE: The right component box is identical to the left except that the filter transformer and relay are not present. Filter Relay Filter Transformer Dual-vat configuration illustrated. In full-vat units, left filter handle is not present..9 Basket Lift Service Procedures Pro Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated below) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible-drive gear motors, and four microswitches. The gear motors engage the teeth of the rods, moving them up or down depending upon the motors direction of rotation. The microswitches at the upper and lower limits of movement stop the motors when the basket is in the full up or full down position. Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at the lift s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction. When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-micro-switch. When the downward-moving rod opens the lower normally closed microswitch, power to the motor ceases to flow. When the computer/controller times out, the current to the relay coil is cut, allowing the upper circuit to be activated. The basket lift then raises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button restarts the cycle. -
Problems with the basket lift can be grouped into three categories: Binding/jamming problems Motor and gear problems Electronic problems 00-0V Configuration 08-0V Configuration BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly. MOTOR AND GEAR PROBLEMS With the modular basket lift, the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn gear. If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be repaired and requires replacement of the motor itself. If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced. -
ELECTRONIC PROBLEMS Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment. Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow through the individual components up to and including the motor. Using a multimeter set to the 0 VAC range, check the connections on both sides of the component for the presence of the applied line voltage. The schematic below and the wiring diagram on page - identify the components and wiring connection points. -4
.0 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Diagostic LEDs Diagnostic LED Legend 9 4 8 0 4 K K K K4 Left Latch Relay Left Heat Relay Right Heat Relay Right Latch Relay CMP indicates power from V transformer 4 indicates power from 4V transformer HI (RH) indicates output (closed) from right latch relay HI (LH) indicates output (closed) from left latch relay HT (RH) indicates output from right heat relay HT (LH) indicates output from left heat relay AL (RH) indicates output (open) from right latch relay AL (LH) indicates output (open) from left latch relay 0 4 0 4 H Modular Basket Lift Schematic N 8 8 9 9 Normally Open Upper-limit Microswitch M Test Points J Left J Right or 4 To computer/controller via interface board Basket Lift Relay Normally Closed Lower-limit Microswitch Meter Setting Test Pin Pin Results VAC Power 0 VAC Scale of J of J - VAC 4 VAC Power 0 VAC Scale of J Chassis 4-0 VAC *Probe Resistance (RH) R X 000 OHMS of J of J See Chart *Probe Resistance (LH) R X 000 OHMS of J of J See Chart Hi-Limit Continuity (RH) R X OHMS of J 4 of J 0 - OHMS Hi-Limit Continuity (LH) R X OHMS 4 of J of J 0 - OHMS Latch Contactor Coil (RH) R X OHMS 8 of J Chassis -0 OHMS Latch Contactor Coil (LH) R X OHMS of J Chassis -0 OHMS Heat Contactor Coil (RH) R X OHMS 9 of J Chassis 8- OHMS Heat Contactor Coil (LH) R X OHMS of J Chassis 8- OHMS * Disconnect -Pin harness from the computer/controller before testing the probe circuit. -
. Wiring Diagrams BASKET LIFT -
COMPONENT WIRING 809D -
CONTACTOR BOX DELTA CONFIGURATION -8
CONTACTOR BOX WYE CONFIGURATION 8099C -9
PRO SERIES ELECTRIC FRYERS CHAPTER : PARTS LIST. Accessories 4 8 9 0 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 809-0 Thumbscrew, ¼ -0 X / 8 -inch 80-40 Hanger, Wireform Basket * 809-09 Spacer, Basket Hanger 80-09 Cleanout Rod, -inch 4 80-009 Brush, Frypot 8-88 Connecting Strip, Frypot 80-08 Cover, Full-Vat Frypot * 80-0 Cover, Dual-Vat Frypot 80-0099 Basket, Full-Vat 8 80-0 Basket, Dual-Vat (Twin) 9 80-0 Sediment Tray, Left Dual-Vat * 80-0 Sediment Tray, Right Dual-Vat * 80-0 Sediment Tray, Full-Vat 0 80-0 Rack, Full-Vat Basket Support 80-00 Rack, Dual-Vat Basket Support * 80-000 Powder, Filter (80 -Cup Applications) * 80-004 Cup, Plastic Measuring * 80-00 Pack, 00-Sheet Filter Paper * Not illustrated. Use standard part. -
. Basket Lift Assembly and Associated Parts 0 8 9 8 4 0 8 4 4 9 4 0 -
STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 0-80SP Basket Lift Assembly, 00-0VAC w/relay (Items -) 80-0 Rod, Basket Lift 8-00 Bushing, Bronze 80- Capacitor,. µfarad 0VAC 4 90-8499 Chassis, Left Basket Lift 90-8499 Chassis, Right Basket Lift 80-09 Connector, -Pin Female 900-9 Gusset, Basket Lift Motor 8 8-044 Insulation, Microswitch 9 80- Microswitch 0 80-94SP Motor Assembly, 08-40VAC Modular Basket Lift 00-94 Mount, Modular Basket Lift 8- Nut, 4-40 Hex Keps (Pkg. of ) 809-04 Nut, 8- Hex Keps 4 80-8 Relay, VDC 0-0SP Resistor Assembly, 08-0VAC Modular Basket Lift 809-008 Ring, Bushing Retainer 8-4 Screw, #0 X ½-inch Hex Washer Head (Pkg. of ) 8 8-9 Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of ) 9 8- Screw, 8- X -inch Slotted Truss Head (Pkg. of ) 0 8- Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of ) 809-00 Screw, 8- X ½-inch Hex Head 809-08 Washer, #8 Lock WIR-0SP Wire Bundle, 00-0VAC Basket Lift w/relay 4 90-4 Cover, Modular Basket Lift Rear S/S (Use 900-4 for Mild Steel) 809-0 Screw, ¼-0 X ½-inch Slotted Round Head 8-04 Arm, Left Basket Lift 8-0 Arm, Right Basket Lift 8 80-09 Button, Plug 9 80-90SP Roller Assembly, Basket Lift 0 90-8 Bracket, Basket Lift Roller 80-094 Roller, Basket Lift 80-04 Spacer, Basket Lift Roller 809-008 Bolt, ¼-0 X ¼ -Inch 4 809-090 Washer, ¼-inch Flat 809-004 Nut, ¼-0 Cap * 80-00 Wiring Harness, Pro Series Electric Basket Lift (Plugs into Item ) * Not illustrated. Use standard part. -
. Cabinetry.. Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps 4 4 9 8 8 0-4
ITEM STANDARD PART # EURO-LOOK PART # COMPONENT Back Panel, Upper (Panel for five station fryer shown) 0-99 00-0 Two Station Fryer 0-80 00-8 Three Station Fryer 0-490 00-8 Four Station Fryer 0-0 00-8 Five Station Fryer Back Panel, Center (Panel for five station fryer shown) 0-98 00-98 Two Station Fryer 0-9 00-9 Three Station Fryer 0-489 00-489 Four Station Fryer 0-9 00-9 Five Station Fryer Back Panel, Lower (Panel for five station fryer shown) 0-440 00-44 Two Station Fryer 0-44 00-44 Three Station Fryer 0-44 00-448 Four Station Fryer 0-44 00-449 Five Station Fryer 4 Frame, Control Panel (Frame for five station fryer shown) 80-SP 0-48 Two Station Fryer (use 0-SP for fryers mfd. After..0) 80-SP 0-49 Three Station Fryer (use 0-08SP for fryers mfd. After..0) 80-4SP 0-49 Four Station Fryer (use 0-09 for fryers mfd. After..0) 0-SP 0-49 Five Station Fryer (use 0-00 for fryers mfd. After..0) 0-44 Side, Standard Cabinet Left or Right 80-4 80-0 Magnet, Door -4 0-848 Side, Filter Ready Cabinet Left 8-4 0-848 Side, Filter Ready Cabinet Right 9 90-0889 Cover, -inch X -inch Access 0 90-0890 Cover, -inch X -inch Access 809-09 Screw, #8 X ¼-inch Hex Washer Head Tilt Housing (Housing for five station fryer shown) 84-0 84-0 Two Station 84-0 84- Three Station 84-0 84- Four Station 84-0 84- Five Station 8-809-00 Nut Retainer, ¼-0 (Pkg. of 0 receives basket hanger thumbscrew) 4 Top Cap (Top cap for five station fryer shown) 0-0SP 0-444 Two Station (use 0-9 for fryers mfd. After..0) 0-0SP 0-44 Three Station (use 0-9 for fryers mfd. After..0) 0-0SP 0-449 Four Station (use 0-98 for fryers mfd. After..0) 84-0890 0-444 Five Station (use 0-99 for fryers mfd. After..0) 80-4SP 0-49 Door, Left or Right (Left shown move handle to opposite side for Right) 809-0 Screw, #0 X ½-inch Phillips Truss Head 80-4 0-8 Handle, Wireform Door 8 0-04 Pin Assembly, Door * 80-0 Spring, Door Pin * Not illustrated. Use standard part. -
.. Cabinet Bases, Braces, and Associated Parts See Page -4 for cabinet sides. See Page - for rear bridge support/oil return manifold. 8 0 4 0 4 9 4 4 4 8 8 0 4 4 4 4 See Page -8 for filter rails and associated hardware. 0 9 8 9 8 The -Station cabinet illustrated is typical of all Pro Series Electric cabinets. All components used in Pro Series cabinets are identified, but not all components are used in every configuration. -
ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 0-SP Upright Assembly, Left 0-SP Upright Assembly, Right 00- Support, Cross Cabinet 4 00-9 Divider, Cabinet 00-9 Brace, Single Station Lower 00-4 Brace, Double Station Lower Brace, Front Horizontal 00- Two-Station Fryer 00-9 Three-Station Fryer 00- Four-Station Fryer 00-90 Five-Station Fryer 8 Brace, Rear Horizontal 00-84 Two-Station Fryer 00-9 Three-Station Fryer 00- Four-Station Fryer 00-9 Five-Station Fryer 9 00-44 Support, Contactor Box Right Station or Station 0 0-44 Support, Contactor Box Left Station 4 or Station 0-44 Support, Contactor Box Right Station 00-44 Support, Contactor Box Stations and 4 00-444 Support, Contactor Box Front to Rear 4 0-9 Support, Contactor Box Station 0-9 Support, Contactor Box Station 00-444 Post, Door 80-4 Magnet, Door 8 00-48 Support, Oil Return Manifold 9 0-9 Hinge, Door 0 0-490 Bracket, Rear Support 900-4 Bracket, Frypot 809-0 Bolt, ¼-0 X ¾-inch Hex Head (also used w/item to mount filter rails) 8- Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of ) 4 8-0 Screw, 0- X ⅜-inch Slotted (Pkg. of, used to attach contactor box) 809-0 Nut, 0- Keps Hex 809-04 Screw, #0 X ½-inch Hex Washer Head (primary cabinet screw) 809-04 Nut, ¼-0 Hex Flange 8 809-049 Bolt, ¼-0 X -inch Hex Head 9 00-4 Brace, Rear Channel Corner 0 Channel, Base Rear 00-4 Two-Station Fryer 00-8 Three-Station Fryer 00- Four-Station Fryer 00- Five-Station Fryer 84- Channel, Base Side 80-0 Caster with Brake 80-494 Caster without Brake * 80-4 Leg, Stainless Steel 8.-inch Adjustable (mounts with Items and 8) * 8-48 Leg, Navy Shipboard (mounts with Items and 8) * Not Illustrated. Use standard part. -
.4 Drain System Components.4. Drain Tube Sections and Associated Parts See Page - for Drain Valves 4 0 8 4 9 0 4 8 9-8
STANDARD ITEM PART # ** COMPONENT 8-084 Nipple, ¾ X -inch NPT 8-009 Grommet, -inch Drain 8-4 Washer, -inch Drain (Pkg. of ) 4 809-04 Nut, -inch NPT Retainer 809-089 Nut, 8- High Crown Acorn 8-48 Cover, Drain Cleanout (Pkg. of ) 8-00 Gasket, Drain Cleanout 8 Drain Tube, Left End Short 8-80 Full-Vat 8-9 Dual-Vat 9 Drain Tube, Right End Short 8- Full-Vat 8-49 Dual-Vat 0 Drain Outlet 8-9 With Vacuum Breaker Vent 8- Without Vacuum Breaker Vent 80-49 Fitting, Quick-Connect Straight (receives Teflon vent tube) Drain Tube, Left End Short Vented 8- Full-Vat 8- Dual-Vat Drain Tube, Right End Long 8-08 Full-Vat 8-4 Dual-Vat 4 8- Drain Tube, Spreader Cabinet Short Drain Tube, Open End Short 8-08 Full-Vat 8-0 Dual-Vat 8-0 Drain Tube, Spreader Cabinet Long Drain Tube, Open End Long 8-0 Full-Vat 8-04 Dual-Vat 8 8-4 Drain Outlet, Filter Magic Left 9 8- Drain Outlet, Filter Magic Right 0 80-09 Clamp 809-040 Screw, 0- X ¾-inch Hex Head 809-0 Nut, 0- Keps Hex 8-00 Gasket * 8-08 Kit, Square Drain Clamp ( each of Items 0- and of Item ) * 8-0 Tube, Teflon Vent * Not illustrated. ** See page - for an Euro-Look parts list. -9
.4. Euro-Look Drain Tube Section and Associated Parts 8 See Page -4 for Drain Valves 4 4-0
ITEM EURO-LOOK PART# ** COMPONENT Drain Tube, Left/Right End Short 8-4 Full-Vat 8-44 Dual-Vat Drain Tube, Left/Right Open Short 8-44 Full-Vat 8-44 Dual-Vat Drain Tube, Right End Long 8-49 Full-Vat 8-48 Dual-Vat 4 Drain Tube, Left/Right Open Long 8-44 Full-Vat 8-440 Dual-Vat 8-489 Drain Outlet 8-0 Sleeve 809-099 Clamp 8 80-49 Fitting, Quick-Connect Straight (receives Teflon vent tube) * KIT0 Kit, Round Drain Clamp ( or Item and of Item ) * 8-0 Tube, Teflon Vent * Not illustrated. ** See page -9 for a standard parts list. -
.4. Drain Valves and Associated Parts (Units with Built-In Filtration) 4 Dual-Vat Drain Valve Assembly 0-89SP 8 9 0 Compression Washers (furnished with Item ) Flat Washer (furnished with Item ) 4 Compression Washers (furnished with Item ) 8 Full-Vat Drain Valve Assembly 80-44SP Plastic Washer (furnished with Item ) -
ITEM STANDARD PART # ** COMPONENT 809-09 Nut, ⅜- -Way Hex Lock 900-94 Retainer, Dual-Vat Drain Valve Nut 8-4 Handle, Dual-Vat Drain Valve 4 80-0 Grip, Drain Handle 809-0 Nut, 4-40 Keps Hex 90-48 Cover, Dual Vat Drain Safety Switch 80-0 Microswitch, CE Straight Lever 8 8-00 Insulation, Drain Safety Switch 9 80- Washer, Teflon Drain Valve 0 809-09 Washer, ⅜-inch Flat 0-SP Bracket Assembly, Dual-Vat Drain Safety Switch 80-8 Valve, -inch Dual-Vat Drain 809-040 Nut, ½- -Way Hex Lock 4 900-09 Handle, Full-Vat Drain Valve 84-004 Sleeve, Red Handle 80-8SP Bracket Assembly, Full-Vat Drain Safety Switch 80-00 Valve,.-inch Full-Vat Drain * WIR0 Wire Bundle, Drain Safety Switch * Not illustrated. ** See page - for a Euro-Look parts list. -
.4.4 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration) 4 Compression Washers Dual-Vat Drain Valve Assembly 0-0 8 9 Flat Washer Plastic Washer 0 8 9 4 Compression Washers Full-Vat Drain Valve Assembly 0-0 8 9 8 0-4
ITEM EURO-LOOK PART # ** COMPONENT 809-09 Nut, ⅜- -Way Hex Lock 900-94 Retainer, Dual-Vat Drain Valve Nut 8-4 Handle, Dual-Vat Drain Valve 4 80-0 Grip, Drain Handle 809-0 Nut, 4-40 Keps Hex 90-48 Cover, Dual Vat Drain Safety Switch 80-0 Microswitch, CE Straight Lever 8 8-00 Insulation, Drain Safety Switch 9 80- Washer, Teflon Drain Valve 0 809-09 Washer, ⅜-inch Flat 0- Bracket Assembly, Dual-Vat Drain Safety Switch 80-4 Valve, -inch Dual-Vat Drain 809-040 Nut, ½- -Way Hex Lock 4 900-09 Handle, Full-Vat Drain Valve 84-004 Sleeve, Red Handle 80-8 Bracket Assembly, Full-Vat Drain Safety Switch 80-08 Valve,.-inch Full-Vat Drain 8 00-49 Support, Drain 9 900-9 Retainer, Full-Vat Drain Valve Nut 0 8-0 Round Drain O-Ring * WIR0 Wire Bundle, Drain Safety Switch * Not illustrated. ** See page - for a standard parts list..4. Drain Valves and Associated Parts (Units without Built-In Filtration) 4 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 80-9 Valve,.-inch Non-Filter Full-Vat Drain 80-9SP Valve, -inch Non-Filter Dual-Vat Left Drain 80-9SP Valve, -inch Non-Filter Dual-Vat Right Drain 4 8- Drain Extension,.-inch 8- Drain Extension, -inch Use standard part. -
. Electronics and Wiring Components.. Component Boxes 08-40V CE Boxes 0V, 440V Navy, and 480V Boxes 08-40V NON-CE Boxes 0 9 0 0 0 4 9 0 9 0 0 4 9 0 0 4 9 0 0 9 0 4 0 0 0 0 0 0 0 0 0 8 9 8 8 9 8 8 9 8 NOTE : The transformer on the left side of the component box is present only in units with built-in filtration and then only in the left component box. NOTE : See Page - for Component Box -Pin Wiring Harnesses. 4 0 -
ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 0-SP Box Assembly, Component 00-00 Bracket, Component Box Strain Relief 00-4 Bracket, Navy Circuit Breaker (US Navy units only) 4 80-949SP Terminal Block and Wire Assembly 80-00 Relay, 8 Amp ⅓ HP 4V Coil 80-00 Terminal, ¼-inch Push-on 80-0 Bushing, Heyco Plastic AB--00 8 80- Holder, AGC Panel-Mount ¼-inch Fuse 9 80-9 Fuse, Amp Slow-Blow 0 80-80 Transformer, 08-40V 0VA 80-8 Transformer, 00-0V/4V 0VA 80-080 Transformer, 08-40V/4V 0VA 80-9 Transformer, 08-40V/V 0VA 4 80-08 Transformer, 00-0V/V 0VA 80-099 Transformer, 08-40V/V 4VA 8- Nut, 4-40 Keps Hex (Pkg. of ) 809-00 Nut, - Keps Hex 8 809-049 Spacer, 4mm X mm Aluminum 9 8-9 Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of ) 0 809-09 Screw, #8 X ¼-inch Hex Washer Head Interface Board 80-SP Standard (Non-Triac), Full- or Dual-Vat 80-4SP Triac, Full- or Dual-Vat 0- Fast Computer, Full- or Dual-Vat * 80-9 Relay, Heat and Latch VDC SPDT A 80-9SP Sound Device 80-009 Circuit Breaker, 0 Amp 4 00-844 Guard, Finger 80-44 Plug Button 00-4 Brace, Component Box * Not illustrated. Use standard part. -
.. Contactor Boxes 4 8 9 8 STANDARD 4/ kw CONFIGURATIONS 9 4 0 9 OR 4 9 8 WYE configurations also have Item, mounted with Items 0 and, here. 8 9 OR 0 8 TRIAC CONFIGURATIONS 8 4 OR 4 8 9 8 kw CONFIGURATIONS 9 4 0 9 OR NAVY CONFIGURATIONS 8 9 8 8 OR 8 NOTE: See Pages - through - for Contactor Box Wiring Harnesses 8 4-8
NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, all components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configurations illustrated show all possible components, but a particular configuration may not have all the components shown. STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 0-SP Box Assembly, Left Contactor 0-SP Box Assembly, Right Contactor 00- Cover, Cord Cutout 4 900- Plate, Cordset Adapter 00-4 Door, Contactor Box Hinged 00-4 Door, Contactor Box w/o Hinge 80-09 Hinge, Contactor Box Door 8 80-000 Terminal, Ground Lug 9 00- Bracket, Contactor Box Fuse Block 0 80-00 Fuse Block, -Pole 80-40 Fuse, 0 Amp 00VAC 00- Bracket, Mercury Contactor 80-0 Contactor, 4V 0 Amp Mercury 4 80-0884 Contactor, 4V -0 Amp Mercury 80-84 Contactor, 4V 0 Amp Mechanical (only in 4 & kw Navy units) 80-8 Contactor, 4V Amp Mechanical (only in kw Navy units) 80-0 Contactor, 4V 40 Amp -Pole 8 809-0448 Clip, Tinnerman 9** 80-84 Heatsink Assembly, DV Solid State Relay (See components below) 0** 80-8 Heatsink Assembly, FV Solid State Relay (See components below) 80-94 Filter Assembly, Triac (used in Wye-configured Triac units only) 80-00 Relay, 8 Amp HP 4V Coil 80-004 Transformer, 480V/0V 0VA 4 80-8 Relay, VDC 8-8 Nut, - Keps Hex (Pkg. of ) 8- Screw, - X ⅜-inch Slot Head (Pkg. of ) 809-004 Screw, 8- X ½-inch Slot Head 8 8-0 Screw. 0- X ⅜-inch Slot Head (Pkg. of ) 9 809-0 Screw, #0 X ¾-inch Slot Head 0 8- Nut, 4-40 Keps Hex (Pkg. of ) 809-04 Nut, 8- Keps Hex 8- Nut, 0- Keps Hex (Pkg. of 0) 8-9 Screw, 4-40 X ¾-inch Slot Head (Pkg. of ) 4 809-09 Screw, #8 X ¼-inch Hex Washer Slot Head 809-00 Screw, #8 X ⅜-inch Hex Washer Slot Head 8-4 Screw, #0 X ½-inch Hex Head (Pkg. of ) * 00- Lid, Left or Right Contactor Box * Components of Items 9 and 0 ** 8- Relay, Solid State 0 Amp 80V * 80-49 Heatsink, Solid State * 80-00 Terminal, ¼-inch Push-on * 809-009 Screw, - X ⅝-inch Slot Head ** Not illustrated. Use standard part. ** Dual-vat Assembly has six relays (8-); full-vat Assembly has three relays. -9
.. Heating Element Assemblies and Associated Parts FULL-VAT ELEMENT ASSEMBLY DUAL-VAT ELEMENT ASSEMBLY 4 9 8 0 0 8 9 4 4 NOTES: The dual-vat assembly is the same as the full-vat assembly except for having two of Items,, 8 and 9, two of Item 0 in place of Item, two of Item in place of Item, and two of Item 0 instead of one Item 0 and one Item. The only difference between element assemblies for different voltage and kw ratings is the element itself (Item ) Items and 4 are shown as associated parts. They are not part of either element assembly. -0
ITEM STANDARD PART # EURO-LOOK PART # COMPONENT Element 8-00V.0 kw (also used for 0V 8. kw) 8-00V 8. kw 8-00V.0 kw 8-49 08V.0 kw 8-0 08V 8. kw 8-08V.0 kw 8-0V.0 kw (also used for 40V 8. kw) 8-0V 8. kw (also used for 00V.0 kw) 8-4 0V.0 kw 8-0V.0 kw 8-0V 8. kw 8-0V.0 kw 8-4 40V.0 kw 8-40V 8. kw (also used for 0V.0 kw) 8-40V.0 kw 8-80V.0 kw 8-8 80V 8. kw 8-8 80V.0 kw 8-9 440V.0 kw 8-0 440V 8. kw 8-9 440V.0 kw 8-480V.0 kw 8-480V 8. kw 8-0 480V.0 kw 8- Probe, Temperature 0-0004SP Tilt Plate Assembly 4 0-0SP Bracket, Left Spring Slot 0-0SP Bracket, Right Spring Slot 90-94 Tilt Plate 80-00 Hinge 8 8-0 Screw, 0- X ⅜-inch Slotted Truss Head (Pkg. of ) 9 8- Nut, 0- Keps Hex (Pkg. of 0) 0 8-9 Bushing,.-inch Split (Pkg. of 0) 8-0480 Plug,.-inch Dome 90-0 Bracket, Temperature Probe 809-08 Screw, 8- X ⅜-inch Slotted Hex Head 4 90-04 Clamp, Element (Short) 90- Clamp, Element (Long) 90-8 Support, Full-Vat Element Rear 8- Support, Full-Vat Element Front 8 80- Handle, Element Lift 9 80- Pin,. X.-inch Split 0 90-4 Support, Dual-Vat Element Rear 8-8 Support, Dual-Vat Element Front 809-0 Tie-Wrap, Metal 00-00 Bracket, Lower Spring Slot 4 80-09 Spring, Element * 8-0 Tilt Switch, Mercury Non-CE (Full-Vat requires one switch and Dual-Vat requires two.) * 8-8 Magnetic Tilt Switch CE (Full-Vat requires one switch and Dual- Vat requires two.) * Not illustrated. Use standard part. -
..4 Controllers 4 SOLID STATE NOTE: See Page - for Interface Board to Controller Wiring Harness STANDARD EURO-LOOK ITEM PART # PART # COMPONENT Computer Magic III 0-9 0-4 Full-Vat (CE) 0-94 0-4 Dual-Vat (CE) 80-8SP 0-4 Full-Vat (Non-CE) 80-9SP 0-44 Dual-Vat (Non-CE) 80-SP 0-4 Full-Vat (Triac/Solid State) 80-SP 0-48 Dual-Vat (Triac/Solid State) Digital Controller 0-0 0-44 Full-Vat (CE) 0-08 0-444 Dual-Vat (CE) 0-0 0-49 Full-Vat (Non-CE) 0-04 0-440 Dual-Vat (Non-CE) Basket Lift Timer 0-090SP 0-4 Full-Vat (CE) 0-09SP 0-4 Dual-Vat (CE) 0-088SP 0-4 Full-Vat (Non-CE) 0-089SP 0-44 Dual-Vat (Non-CE) 4 Solid-State (Analog) Controller 80-4 0-4 Full-Vat 80-4 0-44 Dual-Vat -
.. Wiring... Contactor Box Wiring Assemblies -Pin Dual-Vat C- 4 8 9 0 WHITE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK ORANGE BLACK 4 8 9 0 WHITE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK ORANGE BLACK YELLOW STANDARD EURO-LOOK ITEM PART # PART # 0-48SP Standard 0-4SP Triac COMPONENT Use standard part. -
... Contactor Box Wiring Assemblies -Pin Full-Vat C- 4 8 9 0 WHITE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK 4 8 9 0 WHITE BLACK BLACK GREEN/YELLOW WHITE BROWN ORANGE BLACK YELLOW 4 8 9 0 WHITE BLACK BLACK GREEN/YELLOW WHITE BROWN RED ORANGE BLACK YELLOW STANDARD EURO-LOOK ITEM PART # PART # Standard 0-44SP Other than 480V 0-SP 480V 0-4SP Triac 0-4SP Navy COMPONENT Use standard part. -4
... Contactor Box Wiring Assemblies -Pin (Left Element) 4 BLUE BLUE BLUE BLACK BLACK BLACK 4 BLUE BLUE BLUE BLACK BLACK BLACK STANDARD EURO-LOOK ITEM PART # PART # 0-4SP 4/ kw 0-4SP kw and Navy COMPONENT Use standard part....4 Contactor Box Wiring Assemblies 9-Pin (Right Element) 4 8 9 BLUE BLUE BLUE BLACK BLACK BLACK 4 8 9 BLUE BLUE BLUE BLACK BLACK BLACK STANDARD EURO-LOOK ITEM PART # PART # 0-4SP 4/ kw 0-4SP kw and Navy COMPONENT Use standard part. -
... Main and Multi-Fryer Wiring Harnesses -Pin Male Connector 80-00 (Interface Board) C -Pin Male Connector 80-0804 (Rear of Fryer) C J J J4 J J -Pin Male Connector 80-0804 (Component Box) -Pin Male Connector 80-0 (Basket Lift Harness) -Pin Male Connector 80-00 (Interface Board) 4-Pin Female Connector 80- (Drain Safety Switches) -Pin Male Connector 80-00 (Contactor Box) Male Disconnect Pin 80-049 Female Disconnect Pin 80-00 -Pin Male Connector 80-00 Female Disconnect Pin 80-00 Male Disconnect Pins 80-049 FRYER # FRYER #4 FRYER # Item : 80- Item 4: 80- Item : 80-8 -Pin Connector Wiring for 80- -Pin Connector Wiring for 80- -Pin Connector Wiring for 80-8 -
STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 80-9 Main 80- Two-Fryer Battery 80- Three-Fryer Battery 4 80- Four-Fryer Battery 80-8 Five-Fryer Battery NOTE: Harnesses for -, 4-, and -Fryer batteries are similar to 80- but have extra sets of leads as appropriate for the number of fryers in the battery. The connections to Fryer # J and J4 are the same for all. Use standard part.... Component Box Wiring Harnesses -Pin 4 STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 0-0SP 08-480V (With Filter) 0-0SP 08-480V (Without Filter) 0-08SP 0V (With Filter) 4 0-09SP 0V (Without Filter) Use standard part.... Interface Board to Controller Wiring Harness -Pin 80-0SP -
. Filtration System Components NOTE: Some early production units were configured this way. 8 8 4 9 9 4 0 8 4 8 0 8 0 9 8 4 4-8
ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 8-99 Filter Pan Roller Kit (four each of Items and 8) * 8-980 Service Filter Pan (Item minus Item ) * 8-98 Service Filter Pan Assembly (Service Filter Pan above plus Items and 4) * 8-9 8-00 O-Ring (Pkg. of ; used with Item ) * 8-08 Plug, ⅛-inch Socket Head Pipe (component of Item ; two required) * 8-0 Tubing, ¼-inch OD Teflon Vent (sold by the foot) * 0-8SP Heater Strip Assembly, 00-0V * 0-8SP Heater Strip Assembly, 08-0V 8-4 8-48 Lid (for units built before Feb 004, use 8-49) 80-4 Crumb Tray (component of Item ) 80-09 Hold-Down Ring (two are needed for pad hold-down option) 4 00-4 SanaGrid Filter Screen 0-SP Pan, One-Piece Filter (includes Item ) 80-0 Rail Set, Filter Pan Roller (includes one left and one right) 80-98 Roller, Filter Pan and Rail 8 8- Nut, ¼-0 Hex (Pkg. of 0) 9 8-489 8-4 Bracket, Lid Support (for units built before Feb 04, use 8-8) 0 Guide, Filter Pan Lid 00- Left 00-09 Right 809-004 809-00 Screw, 8- X ½-inch Slotted Truss Head 809-04 Nut, 8- Hex Keps 8-89 Suction Tube 4 00-4408 Rail, Left Filter 00-4409 Rail, Right Filter Motor and Gasket Kit 8-8 80-88 00V 0/0 Hz 8-80-89 V 0/0 Hz 8-80-80 08V 0/0 Hz 8-80-8 0-40V 0/0 Hz 8-80-8 0V 0/0 Hz 8-4 Pump and Gasket Kit 80- Pump, Viking 4GPM -piece 8-009 Gasket, Pump/Motor 8 80-484 Valve, ¼-inch Solenoid 9 8-0 Elbow, ½-inch 90 Street 0 8-04 Elbow, ½-inch 4 Street 8-00 Tee, ½-inch X ¼-inch X ½-inch Reducing 8-00 Nipple, ½-inch Close 8-088 Nipple, ¼-inch Close 4 8-004 Bushing, ½-inch to ¼-inch Flush 80-8 Adapter, ⅝-inch to ½-inch NPT Male 80-9 Adapter, ⅝-inch to ½-inch NPT Female 80-80 Flexline,.-inch Oil Return 8 80-9 Flexline,.-inch Oil Return * Not illustrated. Use standard part. Continued on next page -9
9 80-0 Flexline,.-inch Oil Return 0 80-88 Cable, FootPrint Pro Pump Motor 8-809-040 Screw, 0- X ¾-inch Hex Trim Head (Pkg. of ) 00- Bridge, Filter Motor 0-49 Support, Contactor Box 4 8-000 Tee, ½-Inch 8-098 Nipple, ½-inch.0-inch 8-0 Nipple, ¼-inch.0-inch 80-49 Fitting, ¼-inch X 90 Quick-Connect 8 80-0 Flexline,.0-inch Oil Return * 80-04 Flexline, 9.-inch Oil Return * 80-0 Flexline,.0-inch Oil Return * Not illustrated. Use standard part. -0
. Frypot Assemblies and Associated Parts 9 8 0 8 4 -
STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 80-8SP Frypot Assembly, Full-Vat Non-Filter Triac (does not include Item ) 8-4SP Frypot, Full-Vat Non-Filter w/o Insulation (for use on non-triac units) 8-4SP Frypot, Full-Vat Filter w/o Insulation (use 80-88SP for Triac units) 4 8-4SP Frypot, Dual-Vat Non-Filter w/o Insulation (use 80-80SP for Triac units) 8-4SP Frypot, Dual-Vat Filter w/o Insulation (use 80-8SP for Triac units) Thermostat Assembly, High-Limit 80-4 Non-CE Full Vat 4 F (8 C) (Color-Coded Black) 80-80 Non-CE Dual Vat 4 F (4 C) (Color-Coded Red) 80-8 CE 4 F ( C) used in 4 & kw fryers (Color-Coded Yellow) 80-8 CE 40 F (0 C) used in kw fryers (Color-Coded White) 8-0 Insulation, Kaowool -inch X 0-inch X ½-inch (4 required per pot) 8 900-400 Retainer, Side Insulation 9 900-40 Retainer, Front Insulation 0 900-4 Retainer, Rear Insulation 8- Nut, 0- Keps Hex (Pkg. of 0) NOTES: The frypots for Triac-equipped units are insulated; those for non- Use standard part. Triac (standard) units are not. Triac frypot assemblies 80-88SP, 80-80SP, and 80-8SP consist of Items, 4, and respectively, plus insulation (Items -0). When replacing insulation or adding insulation to a bare frypot, the individual pieces (sides, front, and back) are cut to fit from Item when installed. Each frypot requires four uncut pieces of insulation. -
.8 Oil Return System Components 4 0 9 8 0 8 4 9 4 4 -
STANDARD EURO-LOOK ITEM PART # PART # COMPONENT 80-40SP Power Shower Assembly, Full-Vat 80-4SP Power Shower Assembly, Dual-Vat 8-099 Seal, Power Shower (Pkg. of ) 4 809-04 Screw, Power Shower Cleanout 84-000 Grip, Power Shower Handle 8-48 Power Shower, Full-Vat 8-0 Power Shower, Dual-Vat 8 80-0 Microswitch, Oil Return 9 80-0 Handle, Oil Return Valve 0 809-00 Clip, Clevis 80-0 Grip, Oil Return Valve Handle 00-40 Bracket, Handle Retainer 00-0SP Bracket, Oil Return Microswitch 4 8-00 Insulation, Oil Return Microswitch 8-9 Screw, 4-40 X ¾-inch Slotted Pan Head (Pkg. of ) 8- Nut, 4-40 Keps Hex (Pkg. of ) 8-0 Elbow, ½-inch X 90 Street 8 80-08 Valve, ½-inch Ball 9 80-8 Adapter, ⅝-inch to ½-inch NPT Male 0 80-80 Flexline,.-inch 80-9 Adapter, ⅝-inch to ½-inch NPT Female 8-049 Cap, ½-inch NPT Pipe 80- Manifold, Two-Station Fryer (use 80-4 for non-filter units) 4 80- Manifold, Three-Station Fryer (use 80-44 for non-filter units) 80- Manifold, Four-Station Fryer (use 80-4 for non-filter units) 80- Manifold, Five-Station Fryer (use 80-4 for non-filter units) * Not illustrated. Use standard part. -4
Frymaster, L.L.C., 800 Line Avenue, PO Box 000, Shreveport, Louisiana -000 Shipping Address: 800 Line Avenue, Shreveport, Louisiana 0 TEL -8-8- FAX (Parts) -8-9-40 (Tech Support) -8-9- PRINTED IN THE UNITED STATES SERVICE HOTLINE -800--8 89-990 MAY 00