COMMERCIAL CLEANING EQUIPMENT Parts Manual (EN) Read the Operators Manual before using the machine. Read the Safety Messages before servicing machine. www.tomcatequip.com 7 South Street Racine, WI 53404 (USA) (800) 450-9824 (+00) 262-68-6470 VERSION 5.66 205 RPS Corporation GT-P-EN
Upper Body Assembly...4 Air System...6 Lower Body Assembly...8 Side Broom Assembly...0 Main Broom Assembly < 57285...2 Main Broom Assembly > 57285...4 Drive System...6 Power Supply...8 Common Wear Parts...20 Suggested Parts Inventory...2 TABLE OF CONTENTS TOC
4 Upper Body Assembly 25 5 2 29 22 24 27 6 FOR GRANITE USE PART # 4-05 FOR RED USE PART # 4-0 7 2 34 USE ON MACHINES WITH SERIAL # 56353 AND HIGHER 8 20 26 30 36 3 32 7 23 4 30 9 4 CLUTCH LEVER ASSY P/N 4-34 23 9 FOR GRANITE USE PART # 4-06 FOR RED USE PART # 4-8 3 26 27 20 4 6 3 4 28 5 35 NA 8 33 0 26 27 3 9 9 9 20 2 26 30 36 COMPLETE HANDLEBAR ASSY P/N 4-2 3 2 35 4 HANDLEBAR MNTG BKT ASSY P/N 4-22 4
Upper Body Assembly 5 Item Part No. Description Comments Qty 4-0 SERIAL NUMBER PLATE 2 4-2 2" BLK STRIP BUMPER 2 FT SECTION 3 4-22A HANDLEBAR MTG BKT 4-22 INCL. 4-22A, 4-22B, & HARDWARE 2 4 4-22B BLACK PLASTIC CLAMP 4-22 INCL. 4-22A, 4-22B, & HARDWARE 3 5 4-24 LATCH COMPLETE 2 PC WITH RIVETS 6 4-26A HOOD CABLE 7 4-3 HINGE 23 3/4" SS 8 4-32 HANDLE BAR WELDMENT P/N 4-2 INCL. ITEMS 2,3,6,9,20,26,30, & 36 9 4-34A CLUTCH LEVER P/N 4-34 INCL. ITEMS 9,20,26,30,& 36 0 4-40 BUMPER INCLUDES HARDWARE (OPTIONAL) 4-70 RUBBER HOOD STOP 2 4-370 CLUTCH/BRAKE CABLE 3 4-37 CLUTCH CABLE RETURN SPRING 4 4-379 CLUTCH CABLE ADJ. NUT 5 4-387 TUBE PLUG 6 4-388 CLUTCH TENSION SPRING 7 4-4855 2 V BATTERY METER 8 H-032HCN HCN #0-32 7 9 H-990 FB CASHD /4"-20 X /2" 20 H-250HCN HCN /4"-20 50 2 H-28679 PPH #4-40 X /2" 22 H-37006 NYLOK #4-40 23 H-3705 NYLOK #0-32 2 24 H-3708 NYLOK /4"-20 25 H-70003 HCS /4"-20 X 3/4" SS 26 H-70005 HCS /4"- 20 X " SS 2 27 H-7070 HN /4"- 20 SS 3 28 H-7086 NYLOK 5/6" - 8 SS 29 H-7004 FW /8" X 5/6" SS 30 H-707 FW 3/8 ID X 7/8 OD SS 3 H-7063 LW /4" SS 32 H-7255 PPH #0-32 X /2" S/S 33 H-72683 FHP #0-32 X 5/8" SS 34 H-74432 CB 5/6"- 8 X -/2" SS 35 H-7705 HCS /4"- 20 X 3.0" SS 2 5
6 Air System 0 34 39 2 22 2 20 2 23 23 3 25 25 3 COMPLETE FILTER ELEMENT P/N 4-500. 5 46 9 7 30 4 For machines built before serial # 5760 use part Number 4-233 For machines built after serial # 5760 use part Number 4-233 8 27 3 44 39 7 36 43 4 3 28 23 35 42 40 29 37 2 6 44 8 32 9 9 5 6 38 4 33 24 26 45 6
Air System Item Part No. Description Comments Qty 4- MAIN BODY 2 4-25 MOTOR MOUNTING BRACKET 3 4-20 2V,TWIN SHAFT MOTOR 4 4-20B MOTOR CRADLE 5 4-20 TERMINAL CLIP 6 4-232 CIR. BREAKER - 2V/80A 7 4-233 RELAY, 2-V 8 4-233 RELAY, 2V 9 4-30 MAIN DRIVE PULLEY 0 4-50 FILTER HOOD 2 4-502 4-503A FILTER ELEMENT FILTER WEIGHT ROD P/N 4-502 INCL. P/N 4-502K, SEAL KIT P/N 4-503 INCL. SET OF 9 RODS 9 3 4-505 FILTER GRILL 4 4-506 FILTER BEATER BAR 5 4-507 BEATER BAR 6 4-509 BEATER BAR HANDLE 7 4-5 BLOWER HOUSING 8 4-52 BLOWER WHEEL 9 4-53 BLOWER DOOR 20 4-520A BLOWER HOSE 2 4-52A FILTER SEPARATOR P/N 4-52 INCL. SET OF 9 SEPARATORS 9 22 4-522 DOOR LATCH INCLUDES SET OF 2 23 H-002 /2" DBL SIDED TAPE P/N 4-502K INCL. P/N H-002 & H-048 24 H-00287.375 HEYCO COLLAR 25 H-048 3/6" PVC FOAM P/N 4-502K INCL. P/N H-002 & H-048 26 H-032HCN HCN #0-32 5 27 H-0436-0007 FB #8-32 X 3/4" 28 H-990 FB CASHD /4"-20 X /2" 29 H-250HCN HCN /4"-20 50 30 H-25328 SSS CP /4"-20 X 3/8" 3 H-32HCN HCN 5/6"-8 4 32 H-380 HW #0 X /2 33 H-3702 NYLOK #8-32 34 H-37408 KN #0-32 35 H-70003 HCS /4"-20 X 3/4" SS 2 36 H-70053 HCS 5/6"- 8 X 3/4" SS 37 H-7003 HCS 3/8"-6 X 3/4" SS 38 H-70862 NYLOK 3/8"-6 SS 39 H-7009 FW #0 SS 2 40 H-703 FW /4 ID X 5/8 OD SS 2 4 H-707 FW 3/8 ID X 7/8 OD SS 42 H-7063 LW /4" SS 2 43 H-7065 LW 5/6" SS 44 H-7255 PPH #0-32 X /2" S/S 2 45 H-72536 PPH #0-32 X " S/S 46 H-K4320 3/6" X /4" KEY 2 7 7
8 8 Lower Body Assembly
Lower Body Assembly 9 9
5 20 0 Side Broom Assembly Side Broom Assy 20 34 29 7 9 38 27 6 8 5 RIGHT LIFT ARM ASSY P/N 4-455 34 29 5 38 9 8 7 27 6 35 39 32 2 22 36 40 24 23 30 2 34 5 45 26 3 37 33 3 4 3 28 8 4 2 33 4 9 39 4 6 DRIVE TUBE ASSY P/N 4-445 8 7 6 7 43 42 0 44 8 26 42 4 6 8 3 7 SIDE BROOM MOTOR ASSY P/N 4-425 0
Side Broom Assembly Item Part No. Description Comments Qty 4- MAIN BODY 2 4-3 R. INNER SIDE PANEL 3 4-220 SIDE BROOM MOTOR P/N 4-425 INCL. ITEMS 3,5,6,7,8 & HARDWARE 4 4-223 BROOM SAFETY DRIVE CPLG 5 4-376 BROOM LIFT LEVER P/N 4-455 INCL. ITEMS 4,5,6,7,8,9 & HARDWARE 6 4-378 BROOM LIFT SHAFT 7 4-38 LIFT LEVER BASE, RT 8 4-385 LIFT LEVER COLLAR 9 4-386 LIFT LEVER SPRING 0 4-402 SIDE BROOM POLYPROPYLENE P/N 4-402 INCLUDES P/N 4-404 4-404 SIDE BROOM CLUTCH PLATE P/N 4-402 INCLUDES P/N 4-404 2 4-436 ADJ. BROOM LIFT 3 4-44 BROOM MOUNTING BLOCK 4 4-442 SIDE BROOM ARM 5 4-443 BROOM RETAINING PLATE 6 4-445A BROOM MOTOR MOUNT P/N 4-445 INCL. ITEMS 5,6,7,8 & HARDWARE 7 4-445B BROOM SHAFT 8 4-445C DRIVE TUBE BEARING 2 9 4-446 GROMMET-3/8 ID X -/2 OD X.375 2 20 4-448 HANDLE GRIP 2 4-456 SIDE BROOM LONG LINK 22 4-457 ADJUSTMENT KNOB 23 4-55 RIGHT FLOOR SEAL 24 4-526 RH SEAL STRIP 25 H-0005 3/8" X /4" SPRING PIN 26 H-056730 /4" X /2" CLEVIS PIN 27 H-0436-000 /4" X /4" SPRING PIN 28 H-990 FB CASHD /4"-20 X /2" 7 29 H-2250-28 /2" X " CLEVIS PIN 30 H-250HCN HCN /4"-20 50 3 H-25328 SSS CP /4"-20 X 3/8" 2 32 H-3705 NYLOK #0-32 4 33 H-3708 NYLOK /4"-20 8 34 H-45285 HITCH PIN CLIP 9 2 35 H-7000 HCS /4"-20 X /2 SS" 2 36 H-707 HN 5/6"- 8 SS 37 H-7086 NYLOK 5/6" - 8 SS 2 38 H-7025 FW 5/8 ID X -/2 OD SS 39 H-7063 LW /4" SS 4 40 H-7257 PPH #0-32 X 5/8" SS 4 4 H-7276 FHP /4"- 20 X -3/4" 4 42 H-7296 PPH SMS #8 X 3/4" SS 3 43 H-HAIR4 #4 HAIR PIN 44 H-M82550 HCS M6-.0 X 4 SS 3 45 H-ZCP54 3/8" X /2" CLEVIS PIN
2 2 Main Broom Assembly < 57285
Main Broom Assembly 3 3
4 Main Broom Assembly > 57285 33 0 39 5 52 2 5 4 34 MAIN BROOM LIFT ARM ASSY, P/N 4-449 5 BROOM LAT ARM ASSY, P/N 349-460A 55 7 37 32 2 6 3 40 47 47 53 3 28 29 50 53 30 45 53 5 45 45 62 45 25 26 24 23 25 4 7 37 46 IDLER ARM ASSY P/N 4-435 LIFT SUPT ASSY P/N 4-423 4 4 5 2 64 63 64 6 36 60 9 53 62 49 36 57 53 5 59 0 33 39 58 48 56 2 20 44 43 39 9 3 8 34 6 34 53 35 23 24 22 53 47 26 25 49 8 USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF 57285 AND HIGHER 52 27 38 57 4
Main Broom Assembly Item Part No. Description Comments Qty 349-3020 MAIN BROOM BELT 2 349-370 IDLER PULLEY 3 349-3200 BROOM DRIVE PULLEY 4 349-3600 REVERSE IDLER ARM 5 349-460A MAIN BROOM LAT ARM W/BEARING 6 349-4200 BROOM DRIVER 7 4- MAIN BODY 8 4-3 R. INNER SIDE PANEL 9 4-36 BROOM DRIVE PULLEY 0 4-38 IDLER PULLEY 4-39 TENSION SPRING 2 4-376 BROOM LIFT LEVER 3 4-377 BROOM LIFT SHAFT 4 4-380 LIFT LEVER BASE, LT 5 4-382 ROTARY LINK BASE 6 4-385 LIFT LEVER COLLAR 7 4-386 LIFT LEVER SPRING 8 4-40US 26" MAIN BROOM 9 4-40 BROOM SUSP. ARM 20 4-40A 3/4" SHAFT COLLAR 2 4-42 SUPPORT BLOCK INCLUDES: KEY, SET SCREWS, AND ROLL PINS 22 4-4230 3/4" X " X /2" FLG BEARING 23 4-423B-L SUPPORT BRACKET TABS P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 24 4-423B-R SUPPORT BRACKET TABS P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 25 4-430 IDLER ARM P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 26 4-432 IDLER DRUM P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 27 4-432A IDLER DRUM SPACER P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 28 4-436 ADJ. BROOM LIFT P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE 29 4-437 BROOM LONG LINK P/N 4-449 INCL. ITEMS: 0,,2,4,5,33,34,39,5,52 & HDWE 30 4-438 BROOM ROTARY LINK 3 4-439 BROOM CRANK LINK 32 4-448 HANDLE GRIP 33 H-0003 /4" X /2" SPRING PIN 34 H-0005 3/8" X /4" SPRING PIN 2 35 H-07004 JNYL 3/8-24 SS 36 H-095352 3/6" X 3/4" KEY 2 37 H-0436-000 /4" X /4" SPRING PIN 38 H-32 HCS /2"-3 X 2" 39 H-990 FB CASHD /4"-20 X /2" 2 40 H-2250-28 /2" X " CLEVIS PIN 4 H-250HCN HCN /4"-20 50 42* H-25283 SSS CP #0-32 X " 43 H-25328 SSS CP /4"-20 X 3/8" 44 H-3708 NYLOK /4"-20 3 45 H-4440024 FW 3/8" X 3/4" NYLON 4 46 H-45285 HITCH PIN CLIP 9 47 H-65035 3/32" X 7/8" COTTER PIN 3 48 H-7000 HCS /4"-20 X /2 SS" 2 49 H-7003 HCS 3/8"-6 X 3/4" SS 2 50 H-7007 HCS 3/8"- 6 X -/4" SS 5 H-70860 NYLOK /4"- 20 SS 52 H-70864 NYLOK /2"-3 SS 53 H-707 FW 3/8 ID X 7/8 OD SS 7 54* H-702 FW /2 ID X -/4 OD SS 55 H-7025 FW 5/8 ID X -/2 OD SS 56 H-7063 LW /4" SS 2 57 H-7067 LW 3/8" SS 2 58 H-7270 FHP /4"- 20 X " SS 2 59 H-7442 CB /4"- 20 X -/4" SS 60 H-8983 5/6" X /4" KURL SET SCREW 6 H-NJ04C JNYL /4" - 20 SS 62 H-NJ06C JNYL 3/8-6 SS 2 63 M-5909K3 NEEDLE ROLLER THRUST BEARING 64 M-5909K44 NEEDLE ROLLER THRUST BEARING WASHER 2 5 5
6 6 Drive System
Drive System 7 7
8 Power Supply 253-20 TROJAN 2V 75 AH 4-27 CROWN 2V 85 AH 28 4 6 33 37 24 34 30 5 23 3 28 33 3 26 38 0 23 29 35 34 9 36 7 8 24 4 2 25 2 27 24 27 3 8
Power Supply 9 Item Part No. Description Comments Qty 4-0000 34/3300 BATTERY TRAY 2 4- MAIN BODY 3 4-25 MOTOR MOUNTING BRACKET 4 4-20 2V,TWIN SHAFT MOTOR 5 4-20B MOTOR CRADLE 6 4-20 TERMINAL CLIP 7 4-227 LOW BATTERY LIGHT 8 4-229 3 POS ROCKER SWITCH 9 4-23 SAFETY SHUT OFF SWITCH 0 4-232 CIR. BREAKER - 2V/80A 4-233 RELAY, 2-V 2 4-235 CIR. BREAKER - 2V/6A 3 4-240 HOUR METER 4 4-244 BATTERY CHARGER 5 4-25 SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN 6 4-25N SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN 7 4-252 SUB-HARNESS, GREY 50 TO 80 AMP BREAKER NOT SHOWN 8 4-253 SUB-HARNESS, 80 AMP BREAKER TO SOLENOID NOT SHOWN 9 4-254 SUB-LEAD, SOLENOID TO MAIN MOTOR NOT SHOWN 20 4-255 SUB-HARNESS, MAIN WIRING HARNESS NOT SHOWN 2 4-256 GREY 50 CONNECTOR WITH CONTACTS NOT SHOWN 2 22 4-260 CONNECTOR, GREY 50 NOT SHOWN 2 23 H-032HCN HCN #0-32 24 H-990 FB CASHD /4"-20 X /2" 2 25 H-250HCN HCN /4"-20 50 26 H-32HCN HCN 5/6"-8 4 27 H-3705 NYLOK #0-32 4 28 H-70053 HCS 5/6"- 8 X 3/4" SS 5 29 H-7070 HN /4"- 20 SS 4 30 H-7009 FW #0 SS 2 3 H-705 FW 5/6 ID X 3/4 OD SS 4 32 H-7063 LW /4" SS 3 33 H-7065 LW 5/6" SS 6 34 H-7255 PPH #0-32 X /2" S/S 6 35 H-7257 PPH #0-32 X 5/8" SS 2 36 H-NJ06C JNYL 3/8-6 SS 37 HHCS - SS HCS 5/6"- 8 X /2" 2 9
20 Common Wear Parts CYLINDRICAL BROOMS: BROOM TYPE PART #'S Poly 4-40 Nylon 4-40N Carpet Broom 4-40NN Poly & Steel 4-40S Union 4-40U Union & Steel 4-40US SIDE BROOMS: SIDE BROOM TYPE PART#'S Poly 4-402 Poly & Steel 4-402S FILTER KITS: FILTER TYPE PART#'S Standard Filter Assembly 4-500 (Includes Tape Seal Kit, Grill, and Filter) Standard Filter Kit 4-502D (Includes Tape Seal Kit and Filter) Micron Filter 4-502 0.2 Micron Filter 4-502F Nomex Filter 4-502N Filter Tape Seal Kit 4-502K SEAL KITS: SEAL KIT PART#'S Neoprene Seal Set 4-550 20
Suggested Parts Inventory 2 GT Suggested Parts Inventory Quantity Part # Description 7-30B Front Caster 2 4-358 Rear HD Wheel 2 4-353 Rear Wheel 4-24 Hood Latch 4-50D Sticker Set 2 4-2006 GT Sticker 4-227 Low Battery Light 4-500 Filter Replacement 4-550 Seal Replacement 4-244 Charger 4-302 Belt 4-3 Belt 4-229 Red Rocker Switch 4-402 Side Broom Polypropylene 2
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COMMERCIAL CLEANING EQUIPMENT 7 South Street Racine, WI 53404 www.tomcatequip.com Tel. US: 800-450-9824 Tel. Int: (00) 262-68-6470 RPS Corporation 205