REAR SUSPENSION SECTION RSU CONTENTS SUSPENSION RSU-1 PRECAUTION... 2 REMOVAL AND INSTALLATION...12 SYMPTOM DIAGNOSIS... 3 PREPARATION...

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Transcription:

SUSPENSION SECTION RSU RER SUSPENSION B C D CONTENTS RSU PRECUTION... 2 PRECUTIONS... 2 Precaution for Supplemental Restraint System (SRS) "IR BG" and "SET BELT PRE-TEN- SIONER"...2 General Precautions...2 SYMPTOM DIGNOSIS... 3 NOISE, VIBRTION ND HRSHNESS (NVH) TROUBLESHOOTING... 3 NVH Troubleshooting Chart...3 PREPRTION... 4 PREPRTION... 4 Commercial Service Tool...4 PERIODIC MINTENNCE... 5 RER SUSPENSION SSEMBLY... 5 On-vehicle Service...5 Inspection...5 Inspection and djustment...5 UNIT REMOVL ND INSTLLTION... 8 RER SUSPENSION SSEMBLY... 8 Exploded View...8 Removal and Installation... 8 REMOVL ND INSTLLTION...12 RER LOWER LINK & COIL SPRING...12 Removal and Installation...12 SHOCK BSORBER...13 Exploded View...13 Removal and Installation...13 Disassembly and ssembly...14 Disposal...14 RER STBILIZER...15 Exploded View...15 Removal and Installation...15 SUSPENSION RM...16 Exploded View...16 Removal and Installation...16 SERVICE DT ND SPECIFICTIONS (SDS)...17 SERVICE DT ND SPECIFICTIONS (SDS)...17 General Specification (Rear)...17 Rear Wheel lignment (Unladen*)...17 Wheelarch Height (Unladen*1)...17 F G H I J K L M N O P RSU-1

< PRECUTION > PRECUTION PRECUTIONS PRECUTIONS Precaution for Supplemental Restraint System (SRS) "IR BG" and "SET BELT PRE-TENSIONER" INFOID:0000000008738447 The Supplemental Restraint System such as IR BG and SET BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SR and SB section of this Service Manual. WRNING: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and ir Bag Module, see the SR section. Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. PRECUTIONS WHEN USING POWER TOOLS (IR OR ELECTRIC) ND HMMERS WRNING: When working near the irbag Diagnosis Sensor Unit or other irbag System sensors with the Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery and wait at least 3 minutes before performing any service. General Precautions INFOID:0000000007989308 When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil. - Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. fter servicing suspension parts, be sure to check wheel alignment. Self-lock nuts are not reusable. lways use new ones when installing. Since new self-lock nuts are pre-oiled, tighten as they are. RSU-2

NOISE, VIBRTION ND HRSHNESS (NVH) TROUBLESHOOTING < SYMPTOM DIGNOSIS > SYMPTOM DIGNOSIS NOISE, VIBRTION ND HRSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000007989309 Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts. B Reference page RSU-8, "Exploded View" RSU-8, "Exploded View" RSU-5, "Inspection and djustment" FX-3, "NVH Troubleshooting Chart" FSU-4, "NVH Troubleshooting Chart" WT-49, "NVH Troubleshooting Chart" WT-49, "NVH Troubleshooting Chart" FX-3, "NVH Troubleshooting Chart" BR-6, "NVH Troubleshooting Chart" ST-29, "NVH Troubleshooting Chart" C D RSU F Possible cause and SUSPECTED PRTS Improper installation, looseness Shock absorber deformation, damage or deflection Bushing or mounting deterioration Parts interference Spring fatigue Suspension looseness Incorrect wheel alignment Stabilizer bar fatigue FRONT XLE FRONT SUSPENSION TIRES ROD WHEEL DRIVE SHFT BRKES STEERING G H I J K Symptom : pplicable RER SUSPENSION Noise Shake Vibration Shimmy Shudder Poor quality ride or handling L M N O P RSU-3

< PREPRTION > PREPRTION PREPRTION Commercial Service Tool PREPRTION INFOID:0000000007989311 Tool name Power tool Description Loosening nuts, screws and bolts PIIB1407E RSU-4

< PERIODIC MINTENNCE > PERIODIC MINTENNCE RER SUSPENSION SSEMBLY On-vehicle Service RER SUSPENSION SSEMBLY INFOID:0000000007989312 Check the suspension parts for excessive play, cracks, wear or damage. Shake each rear wheel to check for excessive play. Retighten all nuts and bolts to the specified torque. Check the shock absorber for oil leakage or other damage. Check the wheelarch height. Refer to RSU-17, "Wheelarch Height (Unladen*1)". B C D RSU F Inspection RSU-5 INFOID:0000000007989313 SHOCK BSORBER SSEMBLY Check for smooth operation through a full stroke for both compression and extension. Check for oil leakage on the welded or gland packing portions. Check the shock absorber piston rod for cracks, deformation, or other damage and replace if necessary. SUSPENSION RMS Check the suspension arm for damage, cracks, deformation and replace if necessary. Check the rubber bushings for damage, cracks and deformation. Replace suspension arm if necessary. fter installing the radius rod, check the wheel alignment and adjust if necessary. Refer to RSU-17, "Rear Wheel lignment (Unladen*)". FRONT LOWER LINK Check the front lower link for any deformation, cracks, or damage and replace if necessary. UPPER ND LOWER RUBBER SETS Check the upper and lower rubber seats for deterioration, or cracks and replace if necessary. RER LOWER LINK ND COIL SPRING Check the rear lower link and coil spring for any deformation, cracks, or other damage and replace if necessary. STBILIZER BR Check the stabilizer bar and clamps for any deformation, cracks, or damage and replace if necessary. Check the rubber bushings for deterioration, or cracks and replace if necessary. Inspection and djustment INFOID:0000000007989314 Before checking the rear wheel alignment, make a preliminary inspection. Measure the wheel alignment under unladen conditions. NOTE: Unladen conditions mean that fuel, engine coolant, and lubricants are full. That the spare tire, jack, hand tools, and mats are in their designated positions. PRELIMINRY INSPECTION Check the tires for wear and for improper inflation. Check the wheels for deformation, cracks, and other damage. Remove the wheel and check the wheel runout. Refer to WT-50, "Inspection". Check the rear wheel bearings for looseness. Check the rear suspension for looseness. Check that the rear shock absorbers work properly. SM113 G H I J K L M N O P

RER SUSPENSION SSEMBLY < PERIODIC MINTENNCE > Check the wheelarch height in the unladen condition. Refer to RSU-17, "Wheelarch Height (Unladen*1)". GENERL INFORMTION ND RECOMMENDTIONS 1. Four-Wheel Thrust lignment should be performed. This type of alignment is recommended for any NISSN vehicle. The four-wheel thrust process helps ensure that the vehicle is properly aligned and the steering wheel is centered. The alignment machine itself should be capable of accepting any NISSN vehicle. The alignment machine should be checked to ensure that it is level. 2. Make sure the alignment machine is properly calibrated. Your alignment machine should be regularly calibrated in order to give correct information. Check with the manufacturer of your specific alignment machine for their recommended Service/Calibration Schedule. THE LIGNMENT PROCESS IMPORTNT: Use only the alignment specifications listed in this Service Manual. Refer to RSU-17, "Wheelarch Height (Unladen*1)". 1. When displaying the alignment settings, many alignment machines use indicators : (Green/red, plus or minus, Go/No Go). Do NOT use these indicators. The alignment specifications programmed into your alignment machine that operate these indicators may not be correct. This may result in an ERROR. 2. Most camera-type alignment machines are equipped with both "Rolling Compensation" method and optional "Jacking Compensation" method to "compensate" the alignment targets or head units. "Rolling Compensation" is the preferred method. If using the "Rolling Compensation" method, after installing the alignment targets or head units, push or pull on the rear wheel to move the vehicle. Do not push or pull the vehicle body. If using the "Jacking Compensation" method, after installing the alignment targets or head units, raise the vehicle and rotate the wheels 1/2 turn both ways. NOTE: Do not use the "Rolling Compensation" method if you are using sensor-type alignment equipment. Follow all instructions for the alignment machine you are using for more information. CMBER and TOE Camber and toe are both set by adjustment of the front lower link and rear lower link adjusting bolts. 1. Loosen the nuts at the adjustment points on the front lower link and rear lower link. 2. djust the camber and toe by turning bolt (1) on front lower link (2). LEI0164ZZ 3. djust the camber and toe by turning bolt (1) on rear lower link (2). LEI0165ZZ RSU-6

< PERIODIC MINTENNCE > RER SUSPENSION SSEMBLY NOTE: Camber changes about 0 5 (0.08 ) with each graduation of the adjusting bolt. Turn the adjusting bolts in the same direction to calibrate camber. Toe changes about 1.5 mm (0.059 in) [one side] with each graduation of the adjusting bolt. Turn the adjusting bolts in the opposite direction to calibrate toe. Camber : Refer to RSU-17, "Rear Wheel lignment (Unladen*)". Total toe-in : Refer to RSU-17, "Rear Wheel lignment (Unladen*)". 4. Tighten the adjusting bolt nuts to the specified torque. B C D djusting bolt nuts : Refer to RSU-8, "Exploded View". RSU F G H I J K L M N O P RSU-7

RER SUSPENSION SSEMBLY < UNIT REMOVL ND INSTLLTION > UNIT REMOVL ND INSTLLTION RER SUSPENSION SSEMBLY Exploded View INFOID:0000000007989315 LEI0155GB 1. Cap 2. Washer 3. Upper shock bushing 4. Distance tube 5. Shock absorber mount bracket 6. Lower shock bushing 7. Bound bumper cover 8. Bound bumper 9. Stabilizer bar 10. Connecting rod 11. Stabilizer bar clamp 12. Stabilizer bar bushing 13. Rear member stay 14. Front member stay 15. Rear suspension member 16. Front lower link 17 Suspension arm 18. Knuckle bushing 19. Knuckle 20. Shock absorber 21. Rear lower link 22. Lower rubber seat 23. Coil spring 24. Upper rubber seat Front Removal and Installation Removal 1. Remove the rear wheels and tires using power tools. Refer to WT-52, "djustment". 2. CUTION: RSU-8 INFOID:0000000007989316

< UNIT REMOVL ND INSTLLTION > RER SUSPENSION SSEMBLY Do not depress brake pedal while brake caliper assembly is removed. Do not twist or stretch the brake hose. Remove the brake caliper torque member bolts, leaving the brake hose attached. Reposition the brake caliper aside with wire. Refer to BR-39, "BRKE CLIPER SSEMBLY : Exploded View". 3. Put alignment marks on the disc brake rotor and rear hub and bearing assembly, then remove the disc brake rotor. 4. Disconnect parking brake cables from each knuckle. Refer to PB-9, "Exploded View". 5. Remove lower shock () absorber bolt. B C D RSU LEI0157ZZ 6. Remove the connecting rods from each rear lower link and the stabilizer bar. Refer to RSU-15, "Exploded View". 7. Remove the center exhaust tube with muffler(s). Refer to EX-5, "Exploded View" (QR25DE), EX-10, "Exploded View" (VQ35DE). 8. Disconnect the parking brake cables from the rear suspension member. 9. Remove stabilizer bar. Refer to RSU-15, "Exploded View". 10. Disconnect BS harness from rear suspension member. 11. Position a suitable lift table () to the rear suspension member and securely strap rear suspension member to lift table. F G H I J K LEI0160ZZ L 12. Remove each front member stay cover, the front member stay bolts () and each front member stay. M N O LEI0161ZZ P RSU-9

RER SUSPENSION SSEMBLY < UNIT REMOVL ND INSTLLTION > 13. Remove the rear member stay bolts () and each rear member stay. LEI0162ZZ 14. Remove the suspension member nuts using power tools. 15. Lower the rear suspension member, then remove the upper coil spring seats and the coil springs. 16. Remove the suspension arm bolts from the knuckles. 17. Remove the front and rear lower link bolts from the knuckles. 18. Remove each knuckle with the rear wheel hub and bearing and park brake components as an assembly. 19. Remove the coil spring lower rubber seat. 20. Remove the front and rear lower link bolts from the rear suspension member. 21. Remove the front lower link to rear lower link bolts () and separate. LEI0163ZZ Installation Installation is in the reverse order of removal. WRNING: Jack stands must be placed under the front suspension member during installation. Remove the engine under cover and place 2 jack stands under the front of the vehicle. Make sure that upper seat is attached as shown. CUTION: Keep upper seat (1) in place during coil spring installation. Protrusion () on upper seat faces outside of vehicle. lign tabs (C) to upper seat openings and securely fit on the bracket (2) to tabs (B). : Body Match up rubber seat indentions and rear lower link grooves and attach. JPEIB0082ZZ RSU-10

< UNIT REMOVL ND INSTLLTION > RER SUSPENSION SSEMBLY When installing the coil spring (1), check coil spring is attached as shown. : Vehicle upper side B: 2 paint marks C: 1 paint mark D: Vehicle inside CUTION: Position the coil spring with paint marks aligned, spring should be 1 place from the bottom. B C Install coil spring by aligning lower end of the coil spring (1) to bump of lower spring seat (2). : Maximum gap 5 mm (0.20 in) JPEIB0237ZZ D RSU F G LEI0145ZZ Perform the final tightening of rear suspension member and axle installation position (rubber bushing) under unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "Inspection and djustment". djust neutral position of steering angle sensor. Refer to BRC-57, "Work Procedure". H I J K L M N O P RSU-11

RER LOWER LINK & COIL SPRING < REMOVL ND INSTLLTION > REMOVL ND INSTLLTION RER LOWER LINK & COIL SPRING Removal and Installation INFOID:0000000007989317 Removal The front and rear lower link with coil spring must be removed with the Rear Suspension ssembly. Refer to RSU-8, "Removal and Installation". RSU-12

< REMOVL ND INSTLLTION > SHOCK BSORBER Exploded View SHOCK BSORBER INFOID:0000000008656039 B C D RSU F G H I LEI0166GB 1. Cap 2. Upper shock bushing 3. Shock absorber mount plate 4. Distance tube 5. Shock absorber mount bracket 6. Lower shock bushing 7. Bound bumper cover 8. Bound bumper 9. Shock absorber Front Removal and Installation REMOVL 1. Remove rear wheel and tire using power tool. Refer to WT-57, "Road Wheel". 2. Set a jack under rear lower link to relieve the coil spring tension. 3. Remove lower shock absorber bolt with a power tool. 4. Gradually lower the jack to separate the shock absorber from rear lower link. 5. Remove shock absorber assembly upper end nuts ( ) with power tool. INFOID:0000000007989318 J K L M N O P F-0274D 6. Remove shock absorber assembly from vehicle. INSTLLTION RSU-13

< REMOVL ND INSTLLTION > SHOCK BSORBER Installation is the reverse order of removal. CUTION: Do not reuse non-reusable parts. Perform final tightening of shock absorber assembly lower side (rubber bushing) under unladen condition with tires on level ground. Disassembly and ssembly DISSSEMBLY CUTION: Do not damage piston rod when removing components from shock absorber. 1. Remove mounting seal from mounting bracket. 2. Wrap a shop cloth around lower side of shock absorber and secure it in a vise. CUTION: Do not set the cylindrical part of shock absorber in a vise. 3. Secure the piston rod tip so that piston rod does not turn, and remove piston rod lock nut. 4. Remove washer, distance tube, bushing, bound bumper cover and bound bumper from shock absorber. INFOID:0000000007989319 SSEMBLY Installation is the reverse order of removal. For tightening torque, refer to RSU-8, "Exploded View". CUTION: Do not reuse non-reusable parts. Make sure piston rod on shock absorber is not damaged when attaching components to shock absorber. Disposal SEI0218J INFOID:0000000007989320 1. Set shock absorber horizontally with the piston rod fully extended. 2. Drill 2 3 mm (0.08 0.12 in) hole at the position ( ) from top as shown in the figure to release gas gradually. CUTION: Wear eye protection (safety glasses). Wear gloves. Be careful with metal chips or oil blown out by the compressed gas. NOTE: Drill vertically in this direction ( ). Directly to the outer tube avoiding brackets. The gas is clear, colorless, odorless, and harmless. NNEIB0021ZZ () : 20 30 mm (0.79 1.18 in) 3. Position the drilled hole downward and drain oil by moving the piston rod several times. CUTION: Dispose of drained oil according to the law and local regulations. RSU-14

< REMOVL ND INSTLLTION > RER STBILIZER Exploded View RER STBILIZER INFOID:0000000008656045 B C D RSU F WEI0252GB 1. Rear lower link 2. Connecting rod 3. Stabilizer bar 4. Stabilizer bar bushing 5. Stabilizer bar clamp Front Removal and Installation INFOID:0000000007989323 G H Removal 1. Disconnect and remove each connecting rod from rear lower link and the stabilizer bar. 2. Remove the 4 stabilizer bar mount bracket bolts and the stabilizer bar clamps. 3. Remove the stabilizer bar bushings. 4. Remove the stabilizer bar. Installation Installation is in the reverse order of removal. Position the stabilizer bar bushings with the slit facing the front of the vehicle. While holding the stabilizer connecting rod, install the stabilizer connecting rod nut and tighten to specification. I J K L M N O P RSU-15

< REMOVL ND INSTLLTION > SUSPENSION RM Exploded View SUSPENSION RM INFOID:0000000008659092 WEI0253GB 1. Knuckle 2. Suspension arm 3. Rear suspension member Front Removal and Installation INFOID:0000000007989324 Removal 1. Remove the rear wheel and tire using power tool. Refer to WT-52, "djustment". 2. Place a suitable jack () under the rear lower link to relieve the coil spring tension. LEI0168ZZ 3. Remove the suspension arm from the knuckle using power tools. 4. Remove the suspension arm from rear suspension member using power tools. Installation Installation is in the reverse order of removal. Perform the final tightening of the suspension arm bolts and nuts at the knuckle, under unladen conditions with tires on level ground. Check rear wheel alignment. Refer to RSU-5, "Inspection and djustment". djust the neutral position on steering angle sensor. Refer to BRC-57, "Work Procedure". RSU-16

SERVICE DT ND SPECIFICTIONS (SDS) < SERVICE DT ND SPECIFICTIONS (SDS) SERVICE DT ND SPECIFICTIONS (SDS) SERVICE DT ND SPECIFICTIONS (SDS) General Specification (Rear) INFOID:0000000007989325 B Suspension type Shock absorber type Wheel lignment (Unladen*) Multi-link independent suspension Double-acting hydraulic INFOID:0000000007989326 C D Market United States Canada Mexico Camber Degree minute (Decimal degree) Minimum 1 10 ( 1.17 ) 1 05 ( 1.08 ) 0 10 ( 0.17 ) Nominal 0 40 ( 0.67 ) 0 35 ( 0.58 ) 0 20 (0.33 ) Maximum 0 10 ( 0.17 ) 0 05 ( 0.08 ) 0 50 (0.83 ) RSU F G Total toe-in Distance ( - B) ngle (LH and RH) Degree minute (Decimal degree) Minimum Nominal SF234C Out 2.2 mm (Out 0.087 in) In 0.8 mm (In 0.031 in) *: Fuel, engine coolant, and lubricants are full. Spare tire, jack, hand tools, and mats are in designated positions. Out 4.2 mm (Out 0.165 in) Out 1.2 mm (Out 0.047 in) Maximum In 3.8 mm (In 0.150 in) In 1.8 mm (In 0.071 in) Minimum Out 0 08 02 (Out 0.134 ) Out 0 18 00 (Out 0.30 ) Nominal In 0 03 58 (In 0.066 ) Out 0 06 00 (Out 0.10 ) Maximum In 0 15 58 (In 0.266 ) In 0 06 00 (In 0.10 ) H I J K Wheelarch Height (Unladen* 1 ) UNIITED STTES INFOID:0000000007989328 Unit: mm (in) L M N O P Engine QR25DE VQ35DE Tire size 215/60R16 215/55R17 235/45R18 Front (Hf) 708 (27.87) 711 (27.99) 714 (28.11) Rear (Hr) 706 (27.80) 709 (27.91) 711 (27.99) LEI0085E RSU-17

SERVICE DT ND SPECIFICTIONS (SDS) < SERVICE DT ND SPECIFICTIONS (SDS) *1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. CND Unit: mm (in) Engine QR25DE VQ35DE Tire size 215/60R16 215/55R17 235/45R18 Front (Hf) 707 (27.83) 710 (27.95) 715 (28.15) Rear (Hr) 706 (27.80) 710 (27.95) 712 (28.03) LEI0085E *1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. MEXICO Unit: mm (in) LEI0085E Engine QR25DE VQ35DE Tire size 215/60R16 215/55R17 (OP) 215/55R17 235/45R18 Front (Hf) 717 (28.23) 721 (28.39) 719 (28.31) 724 (28.50) Rear (Hr) 726 (28.58) 729 (28.70) 729 (28.70 730 (28.74) *1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. RSU-18