PARTS CATALOG PROHEAT X0 Rev. A
TABLE OF CONTENTS A. SAFETY... A- B. SELECTION GUIDE... B- BURNERHEAD ASSEMBLY... COMPRESSOR... FUEL PUMP... FAN END AND BLOWER... FAN END ELECTRICAL... 5 HEAT EXCHANGER ASSEMBLY... 6, 7 COOLANT PUMP... 8 PCM... 9 ELECTRICAL... 0 INSTALLATION KIT... ENCLOSURE... EXHAUST OPTIONS... AIR INTAKE OPTIONS... MOUNTING OPTIONS... 5 PROHEAT FUNCTION CONTROLLER... 6 TIMER... 7 AUX HEATER AND THERMOSTAT... 8 DOCUMENTATION... 9 NUMERIC PARTS INDEX... 0 PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com i
ii Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
A. SAFETY Throughout this manual, you will see notes labeled DANGER, WARNING, CAUTION, and NOTICE to alert you to special instructions or precautions concerning a particular procedure that would be hazardous if performed incorrectly or carelessly. Observe them carefully! These safety alerts alone cannot eliminate all hazards. Strict compliance with these special instructions and common sense are major accident prevention measures. DANGER Immediate hazards that will result in severe injury or death. WARNING Hazards or unsafe practices that could result in severe personal injury or death. CAUTION Hazards or unsafe practices that could result in minor injury or product or property damage. NOTICE Information that is important to proper installation or maintenance, but is not hazard-related. PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com A-
SAFETY CONSIDERATIONS WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING DANGER Exhaust Inhalation of exhaust gas (containing carbon monoxide) may cause severe personal injury and/or death. Anyone suspected of suffering from CO inhalation should be removed from the hazardous area and given medical assistance immediately. Explosion Hazard Do not operate heater where combustible fumes or airborne particles, such as sawdust, are present. Fuel Exercise extreme caution when working near fuel or fuel-filled equipment. Do not operate heater during fueling operations. In addition, do not smoke or handle open flame equipment, such as a blowtorch, around fuel. Fire Hazard Do not place any flammable items around the heater and exhaust pipe. Batteries Wear hand and eye protection when working near batteries. Do not smoke or use open flames near batteries. Electrical Electric shock can cause severe personal injury, burns, and death. Before working on any unit, disconnect the batteries. Use only approved materials and methods when working on the electrical system and follow local electrical codes. Never work with electricity in wet conditions or when you are feeling fatigued. Poisons/Toxins Fuel and coolant are toxic and in some cases, carcinogenic. Wear eye and hand protection at all times. Remove contaminated clothing immediately and wash contaminated skin. Do not breathe in vapors. Moving/Hot Parts Moving parts can cause severe injury and or death. Before working on any unit, shut it off. Do not operate any unit until protective covers have been replaced. Always ensure bolts and clamps are correctly torqued and secured. Inspect mechanical components periodically for damage and corrosion. Coolant Never remove the filler cap when the engine is hot escaping steam or scalding water could cause serious personal injury. The coolant level in the expansion tank should be checked at least weekly (more frequently in high mileage or arduous conditions). Always check the level when the system is cold. Unscrew the filler cap slowly, allowing the pressure to escape before removing completely. Never run the engine without coolant. Prevent anti-freeze coming in contact with the skin or eyes. If this occurs, rinse immediately with plenty of water. Anti-freeze will damage painted surfaces. Never top-up with salt water. Even when travelling in territories where the water supply contains salt, always ensure you carry a supply of fresh (rain or distilled) water. California Proposition 65 Warning Do not operate heater in garages or in other closed or unventilated areas. Diesel exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Electrical components in this product may contain lead, a chemical known to the State of California to cause cancer and birth defects and other reproductive harm. A- Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
B. SELECTION GUIDE Heat output 0,000 to,000 BTU/hr (.9 to 9. kw/hr) This selection guide is designed to help you choose the appropriate PROHEAT kit for your application. For further information, visit our web site at www.proheat.com Standard Heater Kit For Engine Heat PH00 Basic Heater PH00 Standard Heater Kit No Enclosure Kits Contain: Basic Heater... PH00 Installation kit.... PK00 PH00 Standard Heater Kit With Enclosure Kits Contain: Basic Heater... PH00 Installation kit.... PK00 Aluminum Enclosure... PK00 Installation Kit PK00 / Volt Installation Kit Installation Kit Contains: Power Harness... 98K Control Harness... 97K Switch Volt... 905K Switch Volt... 875K 5A Fuse... 978888K Fuel Pick Up... 90K Exhaust Pipe... 959K Exhaust Clamp......................... 96K Fuel Line.... 9K Options PK060 Aux Heater V PK06 Aux Heater V PK000 Proheat Function Controller PK00 Aluminum Enclosure Plain PK00 Installation Kit PK005 Universal Mount Kit PK006 Cross Frame Kit PK007 Snorkel Kit PK008 Extended Exhaust Kit PK009 Spark Arrestor Kit PK00 Kit, Coolant Hose, 80 / PK0 Rubber Mount Kit PK0 Kit, Coolant Hose, 90 Elbow, / (/pkg) 97K Control Harness, 0 980K Power Harness, 0 PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com B-
Burnerhead Assembly (See page ) Heat Exchanger Assembly (See page 6) PCM (See page 9) B- Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
BURNERHEAD ASSEMBLY 0 5 7 6a 6b 9 Figure. 8 900K Assembly, Burnerhead 96K Nozzle, 0609-X Fuel c/w O-Ring Note: Always check part # on nozzle to ensure correct replacement part. K O-Ring, 0.007, 75 DUR 9K Seal, Nozzle Insert 5 85060K Screw, M6 x x 65 ZP (/pkg) 6 850K Kit, Compressor Fastener Inc. x item 6a and x 6b 7 See page O-Ring, Fuel Pump 8 See page Seal, Compressor to Fan End 9 0700K Screw, M5 x 0.8 x 0 ZP (/pkg) 0 See page Fan End See page Compressor See page Fuel Pump PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com
COMPRESSOR 8 7 6 5 8 Figure. 909K Assembly, Compressor c/w items through 8 9K Kit, Air Filter cover, c/w screws item 8 9K Wire Clip, Compressor, c/w screws item 8 See page O-Ring 5 99K Seal, Compressor to Fan End 6 895K Plug, Compressor, Test Port 7 950K Element, Air Filter 8 070K Screw, M5 x 0.8 x ZP (/pkg) Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
FUEL PUMP 9 8 0 7 6 5 5 Figure. 906K Fuel Pump Assembly c/w O-Rings and Fuel Fittings (items through ) K O-Ring, 0.007, 75 DUR (/pkg) 9078K Check Valve Adapter 95K O-Ring, 0.90, 75 DUR (/pkg) 5 95K Fitting, Elbow, Fuel, c/w O-Ring item (/pkg) 6 88005K Fitting, Filter Cap, c/w O-Ring item 7 7 08K O-Ring, 0.05, 75 DUR (/pkg) 8 096K O-Ring, 0.0, 75 DUR (/pkg) 9 88005K Filter, Fuel, c/w O-Ring item 8 0 895K Hex Plug, c/w O-Ring item 90K O-Ring, 0.90, 75 DUR (/pkg) PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com
FAN END AND BLOWER 7 5 6 Figure. 90K Casting, Fan End 075K Screw, M5 x 0.8 x ZP, Low Profile (/pkg) 99K Spacer, Thermal Break c/w screws 95K Speed Sensor 5 99K Blower Assembly c/w speed sensor item and fan blade item 6 6 9K Fan Blade, Capped, c/w glue 7 See page Cover, Splash Guard Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
FAN END ELECTRICAL Figure 5. 95K Electrode, Ignition c/w screws item 950K Module, Ignition c/w screws item 075K Screw, M5 x 0.8 x ZP, Low Profile (/pkg) 95K Diffuser Cone Assembly PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 5
HEAT EXCHANGER ASSEMBLY 9 8 5 7 6 Figure 6. 900K Heat Exchanger 900960K Plug 900K Sensor, Temperature, Dual Mode c/w O-Ring 977K O-Ring, Sensor, Temperature 5 9060K Mount, Coolant Pump c/w screws 6 90K Screw, M6 x x 6, ZP (/pkg) 7 906K Mount, Cradle, X0 8 907K Screw, M X 0.7 X 0, ZP (/pkg) 9 9067K Combustion Tube Assembly 6 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
HEAT EXCHANGER ASSEMBLY 7 5 6 Figure 7. 90K Fitting, Elbow, Hose, / to -0 ORB 9077K Sensor, EGT 9800K Sensor, O 9009K Exhaust Flange, Straight c/w screws item 6 5 90K Screw, M6 X X 6, ZP (/pkg) 6 905K Screw, M8 X.5 X 0, ZP (/pkg) 7 909K Mount, Cradle, X0 PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 7
COOLANT PUMP 5 6 Figure 8. 960K Coolant Pump, Assembly 9076K Clamp, Gear #8 SS 97K Clamp, Coolant Hose (/pkg) 90K Hose, Coolant, / x.5 5 9776K Coolant Pump Drive Cup c/w set screw 6 86589K KIT, COOLANT PUMP REBUILD Includes: Cup, Separator Washer, Thrust Magnet, Impeller Shaft, Impeller O-Ring Pump Body Fasteners Clamp, Coolant Hose (x) Instructions, Pump Rebuild (Not shown) 8 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
PCM 6 5 Figure 9. 0550K PCM, X0 05575K Cover, PCM, X0 90K Screw, M6 X X 6, ZP (/pkg) 0557K Strain Relief, Tie Strap, c/w screw 5 85075K Screw, M6 X X 5, ZP (/pkg) 6 0557K Washer, M6 X, ZP (/pkg) PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 9
ELECTRICAL Orange Blue Yellow Figure 0. 97K Harness, Switch/Control, 5 98K Harness, Power, 6 978888K Kit, Fuse, Battery 5A (Also used for adding a ground side fuse) 900K Harness, Optional, X0, Add in Switch/Control 5 c/w wires Yellow, Blue and Orange 5 See page 6 Harness, PCM CAN Add In, 0 (Not shown) 6 99K Coolant Pump Relay Harness V (Not shown) 7 99K Coolant Pump Relay Harness V (Not shown) 8 97K Control Harness, 0 (Not shown) 9 980K Power Harness, 0 (Not shown) 0 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
INSTALLATION KIT 0 6 5 8 7 9 Figure. PK00 KIT, X0 INSTALL c/w item, item, item, item 5, item 6, item 7, item 8, and item 9 966K Clamp, Exhaust,.65 959K Exhaust, Flexible,.5 x c/w clamp, item 905K Switch, On/Off, V 5 875K Switch, On/Off, V 7695K 9966K Connector, Female Spade, / (/pkg) Decal, Toggle Switch 6 9K Fuel Line, Dual, 5ft 7 96009K Pick-Up, Fuel,, c/w fittings 8 9K Hanger, Exhaust 9 97K Clamp, Hanger, Exhaust 0 98K Power Harness 6 97K Control Harness 5 PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com
ENCLOSURE Figure. PK00 KIT, ENCLOSURE, PLAIN PK00 KIT, COOLANT HOSE, 80 / 9776K Decal, Proheat, Small Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
EXHAUST OPTIONS Figure. PK008 KIT, EXHAUST, EXTENDED,.65 X 5 c/w clamp 959K Exhaust, Flexible,.5 x c/w clamp 986K Hardware Kit PK009 KIT, EXHAUST, SPARK ARRESTOR c/w clamp PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com
AIR INTAKE OPTIONS 7 5 6 Figure. 90K Cover, Splash Guard, c/w screws, item 90K Cover, Snorkel Adapter, c/w screws, item 075K Screw, M5 X 0.8 X, ZP, Low Profile (/pkg) 967K Clamp, Intake,.9 5 969K Clamp, Cushioned, (-) (/pkg) 6 996K Intake, Pipe, Flexible,.77 x 5 7 PK007 KIT, AIR INTAKE SNORKEL c/w item,,, 5, 6, and hardware kit Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
MOUNTING OPTIONS LOCATION DETAIL LOCATION DETAIL 7 0 6 5 9 0 8 Figure 5. PK006 KIT, MOUNTING, CROSS FRAME c/w item,,, 5, and 6 Tray Block Clamp (x) Bolt, /8 NC x Hex HD (x) 5 Washer, /8 (per assembly) (x) 6 Lockwasher, /8 (x) 7 PK05 KIT, MOUNTING, SIDE FRAME c/w item 8, 9, 0, and 8 Bracket (x) 9 Bolt, /8 NC x -/ Hex HD (x) 0 Washer, /8 Flat (8x) Nut, Self Locking, /8 NC (x) PK005 KIT, MOUNTING, UNIVERSAL c/w fasteners PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 5
PROHEAT FUNCTION CONTROLLER (PFC) 8 INSTALLATION AND USER GUIDE PROHEAT FUNCTION CONTROLLER (PFC) 7 Rev. 5 6 Figure 7. PK000 KIT, PROHEAT FUNCTION CONTROLLER (PFC), CAN bus c/w item, 5, 6, 7, and 8 90K Harness, PCM CAN Add In, 0 906K Extension, Backbone, 0 c/w CAN dust plug item, and CAN T connector item 6 907K Extension, Backbone, 6 c/w CAN dust plug item, and CAN T connector item 6 908K Extension, Backbone, 5 c/w CAN dust plug item, and CAN T connector item 6 95K CAN Dust Plug 5 98K CAN Termination Resistor 6 97K CAN T Connector 7 995K Velcro, Dual Lock 8 99900 PFC Installation and User Guide 6 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
TIMER Figure 6. PK000- T-II Timer, 7-day Digital c/w Installation Kit 965K KIT, INSTALLATION, TIMER Includes: bracket, Velcro, wire, screws, studs, nuts and washers 995K Velcro, Dual Lock PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 7
AUX HEATER AND THERMOSTAT 5 6 RELAY THERMOSTAT HOSE KIT AUX HEATER CORE Figure 8. 88K Thermostat, Volts PK0 Kit, Coolant Hose, 90 Elbow, / (/pkg) KIT, AUX HEATER CORE PK060 Kit, AUX Heater Core, V PK06 Kit, AUX Heater Core, V RELAY 5 7599K Relay, V, 0A 6 75509K Relay, V, 0A RELAY HARNESS 7 99K Coolant Pump Relay Harness V (Not shown) 8 99K Coolant Pump Relay Harness V (Not shown) 8 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
DOCUMENTATION 6 T-II TIMER INSTALLATION & OPERATING INSTRUCTIONS T-II TIMER INSTRUCTION CARD SETTING THE CLOCK THERMAL SYSTEMS T-II STEP Press & Hold CLOCK. STEP Press or to set time. STEP Press DAY to advance the day. STEP Release CLOCK. NOTE: If is displayed on LCD when a button is pressed, Timer is in Lockout Mode and can not be adjusted. MANUAL MODE OPERATION MANUAL button is used to turn the Proheat on and off when desired. STEP Press MANUAL to turn on the Proheat. Red LED will go on and the heater will operate indefinitely (factory setting) or for the user set maximum runtime. STEP Press MANUAL again to turn off the Proheat. Red LED and the heater will turn off. 5 www.proheat.com Figure 9. SL908 X0 Installation & Service Manual SL909 X0 Parts Catalog SL906 X0 Owner s Handbook 99900 PFC Installation and User Guide 5 SL905- T-II Timer Instruction Card 6 95889 T-II Timer Installation & Operating Instructions PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com 9
NUMERIC PARTS INDEX PART# PAGE# PART# PAGE# 08K O-Ring, 0.05, 75 DUR (/pkg)... 096K O-Ring, 0.0, 75 DUR (/pkg)... 900K Heat Exchanger... 6 9009K Exhaust Flange, Straight c/w screws... 7 900K Sensor, Temperature, Dual Mode c/w O-Ring... 6 909K Mount, Cradle, X0... 7 90K Screw, M6 x x 6, ZP (/pkg)... 6, 7, 9 90K Fitting, Elbow, Hose, / to -0 ORB... 7 905K Screw, M8 X.5 X 0, ZP (/pkg)... 7 90K Hose, Coolant, / x.5... 8 907K Screw, M X 0.7 X 0, ZP (/pkg)... 6 9060K Mount, Coolant Pump c/w screws... 6 906K Mount, Cradle, X0... 6 906K Fuel Pump Assembly c/w O-Rings and Fuel Fittings... 9067K Combustion Tube Assembly... 6 9076K Clamp, Gear #8 SS... 8 9077K Sensor, EGT... 7 9078K Check Valve Adapter... 90K O-Ring, 0.90, 75 DUR (/pkg)... 95K O-Ring, 0.90, 75 DUR (/pkg)... 95K Fitting, Elbow, Fuel, c/w O-Ring (/pkg)... 95K Diffuser Cone Assembly... 5 90K Cover, Snorkel Adapter c/w screws... 900K Assembly, Burnerhead... 90K Casting, Fan End... 906K 907K 908K Extension, Backbone, 0 c/w CAN dust plug & CAN T... 6 Extension, Backbone, 6 c/w CAN dust plug & CAN T... 6 Extension, Backbone, 5 c/w CAN dust plug & CAN T... 6 909K Assembly, Compressor... 9K Wire Clip, Compressor, c/w screws... 9K Kit, Air Filter cover, c/w screws... 97K Harness, Switch/Control, 5... B-, 0, 98K Harness, Power, 6... B-, 0, 99K Seal, Compressor to Fan End... 9K Fan Blade, Capped, c/w glue... 96K Exhaust Clamp... B- 99K Spacer, Thermal Break c/w screws... 90K Cover, Splash Guard c/w screws... 95K Speed Sensor... 959K Exhaust Pipe... B- 959K Exhaust, Flexible,.5 x c/w clamp..., 966K Clamp, Exhaust,.65... 967K Clamp, Intake,.9... 969K Clamp, Cushioned, (-) (/pkg)... 97K Clamp, Hanger, Exhaust... 97K Clamp, Coolant Hose (/pkg)... 8 986K Hardware Kit... 996K Intake, Pipe, Flexible,.77 x 5... 900K Harness, Optional, X0, Add in... 0 90K Harness, PCM CAN Add In, 0... 6 95K CAN Dust Plug... 6 97K CAN T Connector... 6 98K CAN Termination Resistor... 6 9K Hanger, Exhaust... 9K Seal, Nozzle Insert... 96K Nozzle, 0609-X Fuel c/w O-Ring... 90K Fuel Pick Up... B- 9K Fuel Line, Dual, 5ft... B-, 950K Module, Ignition c/w screws... 5 95K Electrode, Ignition c/w screws... 5 960K Coolant Pump, Assembly... 8 97K Control Harness, 0... 0 97K Control Harness, 0... B- 980K Power Harness, 0... B-, 0 9800K Sensor, O... 7 99K Coolant Pump Relay Harness V... 0, 8 99K Coolant Pump Relay Harness V... 0, 8 99K Blower Assembly c/w speed sensor and fan blade... 0700K Screw, M5 x 0.8 x 0 ZP (/pkg)... K O-Ring, 0.007, 75 DUR..., 0550K PCM, X0... 9 0557K Strain Relief, Tie Strap, c/w screw... 9 0557K Washer, M6 X, ZP (/pkg)... 9 05575K Cover, PCM, X0... 9 88K Thermostat, Volts... 8 7599K Relay, V, 0A... 8 75509K Relay, V, 0A... 8 7695K Connector, Female Spade, / (/pkg)... 895K Hex Plug, c/w O-Ring..., 875K Switch, On/Off, V... B-, 850K Kit, Compressor Fastener... 85060K Screw, M6 x x 65 ZP (/pkg)... 85075K Screw, M6 X X 5, ZP (/pkg)... 9 86589K Kit, Coolant Pump Rebuild... 8 88005K Fitting, Filter Cap, c/w O-Ring... 88005K Filter, Fuel, c/w O-Ring... 0 Rev. A. For latest revision visit www.proheat.com PROHEAT X0 Parts Catalog
NUMERIC PARTS INDEX PART# PAGE# PAGE# 900960K Plug... 6 977K O-Ring, Sensor, Temperature... 6 9966K Decal, Toggle Switch... 905K Switch, On/Off, V... B-, 995K Velcro, Dual Lock... 6, 7 99900 PFC Installation and User Guide... 6, 9 950K Element, Air Filter... 95889 T-II Timer Installation & Operating Instructions... 9 96009K Pick-Up, Fuel,, c/w fittings... 965K Kit, Installation, Timer... 7 9776K Coolant Pump Drive Cup c/w set screw... 8 9776K Decal, Proheat, Small... 978888K Kit, Fuse, Battery 5A... B-, 0 PH00 Basic Heater... B- PH00 Standard Heater Kit No Enclosure... B- PH00 Standard Heater Kit With Enclosure... B- PK000- T-II Timer, 7-day Digital c/w Installation Kit... 7 PK05 Kit, Mounting, Side Frame... 5 PK060 Kit, AUX Heater Core, V... B-, 8 PK06 Kit, AUX Heater Core, V... B-, 8 PK000 Kit, Proheat Function Controller (PFC), CAN bus... B-, 6 PK00 Kit, Enclosure, Plain... B-, PK00 Kit, X0 Install... B-, PK005 Kit, Mounting, Universal... B-, 5 PK006 Kit, Mounting, Cross Frame... B-, 5 PK007 Kit, Air Intake Snorkel... B-, PK008 Kit, Exhaust, Extended,.65 x 5 c/w clamp... B-, PK009 Kit, Exhaust, Spark Arrestor c/w clamp... B-, PK00 Kit, Coolant hose, 80 /... B-, PK0 Rubber Mount Kit... B- PK0 Kit, Coolant Hose, 90 Elbow, / (/pkg)... B-, 8 SL905- T-II Timer Instruction Card... 9 SL906 X0 Owner s Handbook... 9 SL908 X0 Installation & Service Manual... 9 SL909 X0 Parts Catalog... 9 PROHEAT X0 Parts Catalog Rev. A. For latest revision visit www.proheat.com
SeaStar Solutions 8 No. 6 Road Richmond, B.C. Canada V6V P6 Tel: 60-70-6899 Fax: 60-70-77 www.proheat.com PID# SL909 REV. A Designed and Manufactured in North America 07 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS Proheat is a registered trademark of Marine Canada Acquisition Inc. and its subsidiary companies. Printed in Canada 0/7