Pneumatic Rotary Actuators and Accessories

CONTROLS A Division of A-T Controls, Inc. Pneumatic Rotary Actuators and Accessories

II GD c IIC 00 FEATURES TRIAC pneumatic actuators are designed and manufactured to provide the highest cycle-life on the market. We can accessorize them to accomplish virtually any control requirement. They are available with various mounting dimension configurations and span eleven models for appropriate torque compatibility. Our extensive inventory and engineering capabilities allow us to respond to your needs with flexibility. We pride ourselves on exceeding customer expectations. Contact us for application assistance. Double acting and spring return Dual travel stops Torques to,000 In-lbs DA and SR common end caps ISO 11 / DIN 7 mounting pad dimensions Wide base for direct mount to many butterfly valves Substantial pinion bearings mean high cycle life Corrosion resistant hard anodized finish Each unit serialized VDI/VDE 8 accessory mounting configuration Custom accessory mounting NAMUR solenoid mounting pad See accessory page for details

GENERAL TECHNICAL DATA Standard working temperature - F to 17 F Low temperature and high temperature option Maximum working pressure 10 psig Operating media - clean, dry air, non-corrosive gas or light hydraulic oil Operation Air supply 0 psi - 10 psi Rotation 100 Dual travel stops standard Mounting dimensions Accessories to NAMUR - VDI/VDE 8 Valve mounting to ISO 11 (TR10 - R00) Custom configurations available in quantity Permanently lubricated units Double Acting Operation CCW Air is supplied to Port A forcing the pistons away from each other (toward ends), rotating drive pinion counterclockwise and exhausting air out of Port B. CW Air is supplied to Port B forcing the pistons toward each other (toward center), rotating drive pinion clockwise and exhausting air out of Port A. Torque Curves A B A B Note: Port A (P); Port B (P1) A B A B Spring Return Operation CCW Air is supplied to Port A forcing the pistons away from each other (toward ends), rotating drive pinion counterclockwise, compressing springs and exhausting air out of Port B. FAIL CW Air failure (loss of pressure) allows compressed springs to force pistons toward each other (toward center), rotating drive pinion clockwise and exhausting air out of Port A. *(Unit is capable of failure in counterclockwise direction by reversing pistons inside of housing.) TR10-R170 Rack & Pinion Design % OF TORQUE 100 80 0 0 0 0 0 DOUBLE ACTING 90 R00-R00 Scotch Yoke Design % OF TORQUE 100 80 0 0 0 0 0 DOUBLE ACTING 90 % OF TORQUE % OF TORQUE 100 100 80 80 0 0 0 0 0 0 0 0 SPRING RETURN 90 0 0 SPRING RETURN 90

Torques shown are for R-Series (ISO), CI-Series (Centerline Direct Mount), and K Series (Keystone Direct Mount) TR0SR R0SR R80SR R10SR R00SR R00SR R00SR R80SR R100SR R170SR 19 9 9 9 9 9 8 98 8 18 170 1 0 10 18 0 1 80 18 0 0 0 700 880 1,00 0 79 1,00 1, 1,90 70 1,100 1,0 1,81,170 1,00 1,7,100,,10 1,90,08,780,7,170 1 9 7 8 101 9 87 11 1 170 10 0 10 90 0 7 8 10 0 10 70 910 9 1,80 1,0 1,90 90 1,80 1,80,00,70 1,0 1,8,0,00,0 1,80,70,0,0,0,0,,80,07 7,90 0 7 18 101 117 9 190 7 8 1,109 0 1,99 1,09,09 1,10,09 1,8 8 0 89 9 18 9 7 81 98 1,09 8 1,99 1, 1,989 1,80,799,7,089,9 77 0 1 98 70 8 7 188 109 7 9 17 9 19 9 0 1, 1,17 809 8,19 1,9 1,09 70,99, 1,719 1,110,189,79,9 1,0,1,909,9,80 89 80 70 0 11 1 119 10 90 8 0 79 1 9 8 811 77 0 1,79 1, 1,89 1,10,19, 1,989 1,7,19,09,99,,99,,909,8 7,1,9,77,080 9 78 1 19 11 10 7 7 8 0 8 9 7 89 99 9 99 1,87 1,09 1,18 89,79,19 1,79 1,99,,09,9 1,819,19,9,9,9 7,,9,,019 11 10 9 8 19 180 1 17 77 7 79 1 9 1,07 97 889 80,,089 1,909 1,79,,999,7,9,79,019,,09,,799,7,79 9, 8,9 7,8 7,19 19 11 10 88 19 1 17 7 70 07 9 1,00 879 79,00 1,87 1,9,1,79,09,0,709,099,10,19,9 9,100 7,88,9 10 1 1 11 09 9 1 0 90 8 799 1,0 1,19 1,1,780,99,19,010,7,79,00,9,89 7,80 7,09,9 11,180 10,8 9,789 AIR SUPPLY SPRING TORQUE 0 psi 0 psi 80 psi 100 psi MODEL SPRINGS/ SIDE ( Standard) END BREAK END BREAK END BREAK END BREAK END BREAK TORQUE OUTPUT AND OPERATION INFORMATION SPRING RETURN TORQUE (In-lbs)

TORQUE OUTPUT AND OPERATION INFORMATION TR10DA - R170DA DOUBLE ACTING TORQUE (In-lbs) AIR SUPPLY (psi) MODEL 0 0 80 100 10 TR10DA 0 0 7 90 TR0DA 79 118 18 197 7 R0DA 1 7 09 91 R80DA 8 70 879 1,0 R10DA 7 791 1,0 1,18 1,81 R00DA 71 1,07 1,1 1,789,17 R00DA 1,17 1,8,,0,1 R00DA 1,79,,98,7,7 R80DA,8,9, 8,0 9,87 R100DA,10,7 9,00 11,7 1,0 R170DA,79 8,8 11,8 1,11 17,17 NOTE: Torque shown are for R Series (ISO), CI Series (Centerline Direct Mount, and K Series (Keystone Direct Mount) Torques are actual. Please be sure to include appropriate safety factors for all service condition variables when sizing. -way (master slave) assemblies should use a % safety factor. Call factory for assistance. Spring Return (In-Lbs) Spring Clockwise Direction R00SR Air Break Run Air End Spring Break Run Spring End 0 psi 9,8,000,1,000,00,80 80 psi 1,8,70,0 9,080,90,0 R00SR Air Break Run Air End Spring Break Run Spring End 0 psi 19,700 8,000 11,00 1,000,000,900 80 psi,00 9,00 1,800 18,100 7,900 11,000 Double Acting (In-lbs) Direct Acting R00DA 0 deg Min 90 deg 0 psi 1,,7 11,10 80 psi 17,778 8,890 1,8 100 psi, 11,110 19,0 Spring Return (In-Lbs) Spring Counter Clockwise Direction R00SR Air Break Run Air End Spring Break Run Spring End 0 psi 7,,10,000,0,0,70 80 psi 9,00,110, 7,800,00,00 R00DA 0 deg Min 90 deg 0 psi,0 1,0,00 80 psi,0 17,70 0,90 100 psi,0,00 8,700 NOTES: R00 and R00 are scotch yoke design Consult factory for R00DAR and R00DAR (reverse acting) torques. R00SR Air Break Run Air End Spring Break Run Spring End 0 psi 1,000 8,00 1,000 1,00,00,10 80 psi 19,000 10,00 1,800 1,00 7,00 8,00

DIMENSIONS TR10-R170 Model TR10 TR0 R0 R80 R10 R00 R00 R00 R80 R100 R170 A.7.98 / 7.0 7.9 9.9 10.87 11. 1.90 1.1 0.9.8.7 B dia. 0.79 1. 1. 1. 1. 1.1 1.89.09.0.8.91 C 1.91.7..9.88.8.18.9 8.1 9.17 10.1 D 0.8 1.10 1. 1.9.11.0.70.99.7.1.7 E 1.9.8.9.1.9.0.91.0.89 7.0 8.1 F 1.10 1.0 1.79.8.7.89..70.90.9.7 NPT 1/8 1/8 1/8 1/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ ACCESSORY MOUNTING DIMENSIONS G sq. 0. 0.0 0.0 0.0 0.0 0.0 0.787 0.787 0.787 1.0 1.0 H 0.98 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 J 1.99.10.10.10.10.10.10.118.118.118.118 K 0.787 0.787 0.787 0.787 0.787 0.787 0.787 1.181 1.181 1.181 1.181 VALVE MOUNTING DIMENSIONS ISO 11 F0 F0 F0 / F07 F0/F07/F10 F07 / F10 F07 / F10 F07/F10/F1 F10 / F1 F10 / F1 F1 F1 U dia. 1.17 1. 1.99 1.99 N/A N/A.7 N/A N/A N/A N/A N dia. N/A N/A.7.7.7.7.01.01.01 N/A N/A R dia. N/A N/A N/A.01.01.01.91.91.91.1.1 S 10-1/ -0 1/ -0 1/ -0 N/A N/A /1-18 N/A N/A N/A N/A L N/A N/A /1-18 /1-18 /1-18 /1-18 /8-1 /8-1 /8-1 N/A N/A P N/A N/A N/A /8-1 /8-1 /8-1 1/ -1 1/ -1 1/ -1 /8-11 /8-11 T 0. 0.1 0.9 0.9 N/A N/A 0.7 N/A N/A N/A N/A M N/A N/A 0.7 0.7 0.7 0.7 0. 0. 0. N/A N/A Q N/A N/A N/A 0. 0. 0. 0.79 0.79 0.79 0.87 0.87 V sq. 0. 0. 0.1 0.78 0.78 0.78 0.8 1.0 1.0 1.17 1.17 W 0.9 0. 0.7 0.71 0.71 0.71 1.0 1.18 1.18 1.8 1.8 X 0. 0.8 0.7 1.0 1.0 1.0 1.19 1.7 1.7 1.97 1.97 WEIGHT (lbs.) DA..9. 9 1 1. 9 78 100 SR N/A. 11 1 17 8 8 91 117 VOLUME (cubic inches per 90 ) CW 8 1. 7 11 18 0 70 CCW 1 9 100 17 9 7 9 CYCLE TIMES (seconds per 90 ) DA 0. 0. 0. 1 1. 1.. SR N/A 0. 0. 1 1. 1.. TR10 & TR0 have travel stops located in the End Caps for travel adjustment in one direction. R0 & R80 have travel stops on the opposite side as shown. Direct Acting: Pressure at port P1 will result in a clockwise rotation Pressure at port P will result in a counter clockwise rotation Reverse Acting: Pressure at port P1 will result in a counter clockwise rotation Pressure at port P will result in a clockwise rotation Air Consumption (scf per 90 Deg)= Volume 1,78 x Supply Pressure + 1.7 1.7 NOTES: Accessory mounting holes are not intended for Manual Gear Overrides or Stop Blocks. Cycle times are under no load conditions. Air line size, air capacity, and valve torque characteristics affect these cycle times. Faster or slower cycle times can be accomplished using special control components.

DIMENSIONS R00-R00 1.18 [0MM].1 [10MM] 10-UNC x 0.1 DEEP () PLACES 1. [MM] 0.17 [MM] 7.8 [9MM] SPRING RETURN 00 19.9 [0MM] DOUBLE ACTING 00. [MM] 10.1 [7MM] 0.17 [MM].00 [MM] 1.181 [0MM]. [MM] DOUBLE ACTING 00 0.0 [109MM] SPRING RETURN 00 Ø.0 [Ø1MM] /-10UNC x 0.91 DEEP () PLACES ACTUATOR SHOWN IN THE FULL CLOCKWISE POSITION (CW) WHEN VIEW FROM THE ACCESSORY SIDE. Ø.0 1.811 [MM] 1.7 [MM] DEEP. [117MM].7 [11MM] 1/ 1/ WEIGHT (POUNDS) VOLUME (CU. IN. PER 90 DEG) CYCLE TIMES (SEC. PER 90 DEG) MODEL DA SR CW CCW CW CCW R00 R00 98 1 17 19 Air Consumption (scf per 90 Deg)= 0 Volume 1,78 x 10 8 9 Supply Pressure + 1.7 1.7 9 NOTES: Accessory mounting holes are not intended for Manual Gear Overrides or Stop Blocks. Cycle times are under no load conditions. Air line size, air capacity, and valve torque characteristics affect these cycle times. Faster or slower cycle times can be accomplished using special control components. 7

DIRECT MOUNT FOR BUTTERFLY VALVES Available for many of the most popular resilient seated butterfly valves Call for details and availability Usually requires no additional hardware Lower profile packages Wide base accommodates pattern without transition plate TRIAC actuators feature a wide base to enable direct mounting to many butterfly valves without transition plates. Contact factory for compatibility with your particular butterfly valve or see A-T Controls complete line of resilient and high performance butterfly valves. Dimensions K Series TR00-TR00 Ø.0 Ø.0 BOLT CIRCLE 0.78 FLATS x 1.1 DEEP Ø.0 BOLT CIRCLE 0.0 FLATS x 1.1 DEEP Ø.000 0.0 SQ. KEY Ø1.1 BORE x.0 DEEP 0.8 DIA. 0.7 DIA. /8-1 UNC THD x 0. DEEP () HOLES, STRADDLE CL /8-1 UNC THD x 0. DEEP () HOLES, STRADDLE CL Adapter Dimensions for K Series Refer to valve dimensions for actual sizing /8-1 UNC THD x 0. DEEP 1/-1 UNC THD x 0.7 DEEP () HOLES, STRADDLE CL () HOLES, STRADDLE CL K0 K80 - K00 K00 - K100 Note: K80 and K100 have only " bolt circle REQUIRED FOR " & " REQUIRED REQUIRED FOR " FOR " & " REQUIRED REQUIRED FOR " FOR " & " REQUIRED FOR 8" 1.1 1.1 1.1 1.1 0.0 0.0 0.0 0.0 0.00 0.00 0.8 0.70 0. 0.70 0.8 1. 0.1 1. 0.7 1. 0.881 1. 0.78 0.8 0.78 0.1 0.0 0.8 PART #TKA-010 PART #TKA-01 PART #TKA-00 PART #TKA-00 PART #TKA-00 PART #TKA-00 8 Other inserts are available on request.

DIRECT MOUNT ACTUATORS FOR CENTERLINE BUTTERFLY VALVES Note:»» The CI Series actuators have five springs per side.»» The final number(s) in the CI model numbers refers to the size of the Butterfly Valve body for mounting. DOUBLE ACTING SPRING RETURN MODEL MODEL A B C D E F CI0DA/- CI0SR/- 0.9 1.1 /1-18 0.7.7 0.0 CI80DA/- CI80SR/- 0.9 1.1 /1-18 0.7.7 0.0 CI80DA/ CI80SR/ 0.7 1.1 /1-18 0.7.7 0. CI80DA/- CI80SR/- 0.1 1.1 /1-18 0.7.7 0.7 CI10DA/- CI10SR/- 0.9 1.1 /1-18 0.7.7 0.0 CI10DA/ CI10SR/ 0.7 1.1 /1-18 0.7.7 0. CI10DA/- CI10SR/- 0.1 1.1 /1-18 0.7.7 0.7 CI00DA/ CI00SR/ 0.7 1.1 /1-18 0.7.7 0. CI00DA/- CI00SR/- 0.1 1.1 /1-18 0.7.7 0.7 CI00DA/- CI00SR/- 0.1 1.1 /1-18 0.7.7 0.7 CI00DA/8 CI00SR/8 0.9 1.81 /8-1 0..01 0.88 CI00DA/10 CI00SR/10 0.8 1.81 /8-1 0..01 1.1 CI00DA/8 CI00SR/8 0.9 1.81 /8-1 0..01 0.88 CI00DA/10 CI00SR/10 0.8 1.81 /8-1 0..01 1.1 CI00DA/1-1 CI00SR/1-1 0.9 1.81 /8-1 0..01 1. CI80DA/8 CI80SR/8 0.9 1.81 /8-1 0..01 0.88 CI80DA/10 CI80SR/10 0.8 1.81 /8-1 0..01 1.1 CI80DA/1-1 CI80SR/1-1 0.9 1.81 /8-1 0..01 1. CI100DA/10 CI100SR/10 0.8 1.81 /8-1 0..01 1.1 CI100DA/1-1 CI100SR/1-1 0.9 1.81 /8-1 0..01 1. Inserts for use with R Series Actuators (Refer to V sq. dimension on page ) A B A B STAR INSERTS A B ATD11T09 0. 0. ATD1T09 0.1 0. ATD1T11 0.1 0. ATD19T09 0.78 0. ATD19T11 0.78 0. ATD19T1 0.78 0.1 ATD19T17 0.78 0.9 ATDT1 0.8 0.1 ATD7T17 1.0 0.9 ATD7T 1.0 0.8 SQUARE INSERTS A B C1 (17mm-1mm) 0.9 0.1 C111 (mm-17mm) 0.8 0.9 ATET19 0.8 0.78 C118 (7mm-19mm) 1.0 0.78 ATET 1.78 0.8 C111 (mm-7mm) 1.17 1.0 9

ACCESSORIES Solenoid Valves Direct mount TVC series Nipple mount available Weatherproof/explosion proof construction Intrinsically safe coil available Various voltages - AC or DC Quick exhaust modification or position control Exhaust speed controls TVCS-X11-N Direct Mount Solenoids All Accessory Options Available APL Limit Switches Aluminum housing Weatherproof/explosion proof construction Dome indicator Easy-Set cams Captive bolts Many switch options AS-I systems Can be mounted on manual valves APL-10N CSA Approved, Type X APL-10N CSA Approved, Type X APL-10N CSA Approved Class I, Div 1 &, Groups B, C, D 10 See brochure for details & options

Other Pneumatic Actuators Positioners See stainless steel actuator brochure for detailed information. See 180 Pneumatic Rack & Pinion brochure for details. Declutchable Gear Overrides PPR, EPR & SS Smart Series Other Accessories and Controls Lock-up valves Filter regulators R, C, and K DGO SERIES Custom assemblies Dribble control Special tubing/fittings Lockout/tagout hardware Flow controls Specials Complete mounting and assembly service Speed controls 11

SPECIFICATION AND ORDERING INFORMATION Sample Specification Actuators shall be of rugged pneumatic Rack & Pinion Design. Actuator body should be hard anodized to promote long cycle life and corrosion resistance. The actuator body should incorporate a heavy duty, ISO 11 valve mounting pad with multiple ISO FO bolt circles for ease of mounting. Actuator internals should include dual aluminum pistons for a balanced torque load and a one-piece plated blow-out proof pinion for operator safety. Actuator drive pinions should incorporate significant body housing bearings with heavy duty O-Ring seals to promote high cycle life. The unit should have a dual travel stop feature, with a minimum of of stroke adjustment on both ends of travel, to accommodate numerous valve and damper designs. All actuator fasteners and hardware should be stainless steel for corrosion resistance. The rack & pinion actuator line should be offered in a broad range of torque outputs. The actuator of choice should be A-T Controls (TRIAC ) TR/R Series Rack & Pinions. TRIAC Model Number Matrix Triac Rack & Pinion Actuator with double travel stops T Triac Rack & Pinion Actuator with single travel stop (TR10DA, TR0DA, TR0SA only) R CI K N D ISO / DIN mounting configuration Direct mount to Centerline BFV** Direct mount to Keystone / ABZ / Ultraflow BFV Direct mount to Nibco BFV (special order: CF) Direct mount to Demco BFV (special order: CF) Note: Others available, call for details 0000 Actuator size (10, 0, 0, 80, 10, 00, 00, 00, 80, 100, 170, 00, 00) DA DAR SR SO Double acting configuration Double acting (reverse acting) configuration Spring return fail clockwise configuration Spring return fail counter-clockwise configuration Blank V LT Standard Buna seals (- F to 17 F) Viton seals (0 F to 00 F) Low temperature Buna seals (- F to 17 F) Blank springs per side (SR & SO only) (See pg 9 for CI model numbers) 0 Specify number of springs per side (1-) (SR & SO only) (See pg 9 for CI model numbers) E Extra long travel stops Example: R80SRE (TRIAC Model 80 Rack & Pinion Actuator with Travel Stop in both directions, Spring Return fail clockwise, with Extra long travel stops) **Note: When ordering a CI actuator, please specify the valve size per the CI model numbers on page 9. 1 Viton is a registered trademark of E.I. DuPont de Nemours.

OPERATIONAL DETAILS AND FEATURES Dual Travel Stop Adjustment o o 100 o 90 o 80 o o Triac R Series features a splined stop collar that provides travel stop adjustments in both the clockwise and counter-clockwise directions. The splined collar ensures minimal hysteresis and repeatable stop positions. Note: Extended travel stops available; consult factory. o Support Engineering assistance and D & D model drawings available 1

EXPLODED VIEW AND BILL OF MATERIAL 1 10 9 8 1 1 18 7 17 1 1 1 1 1 11 1 1 0 19 1 18 11 1 17 No. Description Qty. Material Remarks 1 Cylinder Body 1 Aluminum Hard Anodized Pinion 1 Steel Zinc Plated Bottom Pinion Bushing 1 1 Nylon Bottom Pinion O-ring 1 1 Nitrile Buna Travel Stop Cam 1 SCM1 Phosphate Coated Top Pinion Bushing 1 1 Nylon 7 Top Pinion O-ring 1 1 Nitrile Buna 8 Pinion Teflon Washer 1 1 RTFE 9 Pinion SST Washer 1 1 0 Stainless Steel 10 Snap Ring 1 1 Steel Zinc Plated 11 Piston Die Cast Aluminum Dichromate Dipped 1 Guide Plate 1 Nylon 1 Piston O-ring 1 Nitrile Buna 1 Piston Guide Band 1 PTFE 1 End Cap O-ring 1 Nitrile Buna 1 Hole Sealant Nitrile Buna 17 End Cap Die Cast Aluminum Epoxy Coated 18 End Cap Bolt 0 Stainless Steel 19 Travel Stop Bolt 0 Stainless Steel 0 Travel Stop Nut 0 Stainless Steel 1 Travel Stop Washer 0 Stainless Steel Travel Stop O-ring 1 Nitrile Buna Spring Cartridge 1 Spring Steel Epoxy Coated Dust Plug Polyethylene Position Indicator 1 Polyethylene Repair Kit Nitrile Buna RKB(Actuator Size) - o F ~ +17 o F Viton RKV(Actuator Size) 0 o F ~ +00 o F Low Temp Buna RKLT(Actuator Size) - o F ~ +17 o F Example: RKB010 = Nitrile Buna Repair Kit for R10 Seal Kit Nitrile Buna BOK(Actuator Size) - o F ~ +17 o F Viton VOK(Actuator Size) 0 o F ~ +00 o F Low Temp Buna LTOK(Actuator Size) - o F ~ +17 o F Example: VOK0080 = Viton Seal Kit for R80 1 1 Recommended spare parts Parts included in a repair kit Parts included in a seal kit

ADDITIONAL A-T CONTROLS PRODUCTS Electric Actuators Manual Gear Operators & Overrides Quarter turn and multi-turn Torques to 80,000 in-lbs Weatherproof enclosure ISO 11 mounting kits On-off or modulating Torques to 10,000 in-lbs Declutchable gear overrides ISO 11 and other mounting Custom mounting available CSA approved Fail-Safe Electrics Custom Mounting and Assembly Service Heavy Duty Actuators Double Acting Spring Return Features stabilizer bar for longer cycle life Torques to 1,00,000 in-lbs Easy accessory mounting Symmetric & Canted Yoke Automated Valve Assemblies Pneumatic or Electric Pre-engineered assemblies Pre-sized and pre-priced Double Acting or Spring Return Multi-port valves Various End Connection Options 10#, 00# and 00# flanged Sanitary ends Firesafe valves and more Tank bottom valves Segmented Control Valves Butterfly Valve packages FM Approved Assemblies 1

Complete Valve Automation See our website for IOM s & D models! RP-01708 Copyright 01 A-T Controls, Inc. LIT000 99 International Blvd. Cincinnati, Ohio PH (1) 7- FAX (1) 7- sales@atcontrols.com www.atcontrols.com