More time on the road Illustrated s List RTO-6909ALL November 0
Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 9 COMBINATION CYLINDER... COUNTERSHAFT & BRGS(AUX)... 4 COUNTERSHAFT ASSY... 5 FILTER REGULATOR... 7 H & C W/A-5000 VALVE... 8 INPUT SHAFT & DRIVE GEAR... 0 INTEGRAL OIL PUMP... ISOLATORS... KITS & ASSEMBLIES... 4 LEVERS/HOUSINGS... 7 MAINSHAFT & SYNCHRO(AUX)... 0 MAINSHAFT ASSY... MISCELLANEOUS... 4 OIL COOLER... 5 REVERSE IDLER... 7 ROADRANGER VALVE... 4 SHIFT BAR HOUSING... 4 SLAVE VALVE - A-5000... 45
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used
Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-F8- R TA-F8- RDS TA-F8- X RTO-6909ALL REMAN TRANS RTO-6909ALL REMAN TRANS RTO-6909ALL NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4
Group: AUXILIARY DRIVE GEAR 5 6 4 0486-9-94 C AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 4067 SPACER 40046 5566508- BOX BEARING 556650,5566508 K-4,K-44 400894 RETAINER 4 X-8-645 CAPSCREW X 8 6 6 /8"-6X" 5 4057 AUXILIARY DRIVE GEAR 6 676 SNAP RING K-4,K-44 5
Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 5 4 5 7 Magnetic 0 6 6 4 9 Mechanical 8 6 9 5 0 049--97 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 404 MAGNETIC 55685 -O- RING K-98,S-50,S- 50,S-809,S-84 6
Item Description Replaced Qty. Notes Kits/Assys Where K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-4,K-44 4 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 4047 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.04 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.0 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-06,K-6,K- 98,S-50,S- 809,S-859 K-06,K-6,K- 98 7 X-8L-6 CAPSCREW 4 /8"-6X-/4" 7 X-8L-64 CAPSCREW /8"-6X" 7 X-8L-64 CAPSCREW 6 /8"-6X" USE W/4087 RBC 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" 9 400 COVER 46 S-84 0 405978 GASKET 4046 K-06,S-84 K-805 SHIM KIT 45 K - 06 K-4,K-44,S- 84 45 GASKET K-06,S-84 405 REAR HOUSING 4054 4 40465 SHIELD S-809 5 085 LIFTING EYE 705 S-84 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" 9 8604 SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY 40590 MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X 8 66 6 /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A - 674 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) 4 799 BUSHING S-50,S-859 5 44 -O- RING 6 S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING 7
Item Description Replaced Qty. Notes Kits/Assys Where 6 S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 8
Group: CASE (FRONT) 7 8 9 0 6 7 8 4 0 5 * 8 9 7 9 8 0 7 8 * 9 4 5 6 6 5 9 07--99 Iron/Alum Hsg 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-8 CASE ASSY 4047 4040 PLUG 40747 -/6" MAGNETIC, O-RING INCLUDED X--07 PIPE PLUG X 0,X 06 /4" MAGNETIC 4 4050 GASKET 4080 K-06 5 40809 PTO COVER 6596,40057 6 X-8-75 CAPSCREW X 8 74 8 7/6"-4X7/8" 7 406584 CLUTCH HOUSING GASKET 40485,405668 K-06 8 A-7 CLUTCH HOUSING ASSY A - 700 # PUSH-PULL IRON 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A - 444,A - 477 # PUSH-PULL ALUM. 9
Item Description Replaced Qty. Notes Kits/Assys Where 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 8 A-6064 CLUTCH HOUSING ASSY A - 44,A - 4770,A - 606,A - 606,A - 6065 # PUSH-PULL ALUM. 9 964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4506 HAND HOLE COVER # PUSH 0 4507 HAND HOLE COVER # PULL 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 565 # PUSH 40658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 004 6. X 6.60 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BEARING COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" 6 0549 FRONT BEARING COVER " PUSH 7 4 GASKET K-06 8 85 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,A- 6064,K-468 8 85 BUSHING 4 FOR # HOUSING UPPER A-7,A-7,A- 477,A-599,A- 6064,K-468 8 8677 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 477,A-6064 9 8677 BUSHING FOR # AND # HOUSING LOWER A-7,A-7,A- 477,A-6064 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500- X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C-8.500- X.460, FOR IRON HOUSING 405550 SIGHT PLUG (-5/8) 404 X-8-686 CAPSCREW 6 /8"-6X/4" 4575 PTO COVER 4054 4 40509 GASKET 684 K-06 7 47 MAGNET S-8 0
Item Description Replaced Qty. Notes Kits/Assys Where 8 88 PIN 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X 6.60 4554 STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 7 X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /"
Group: COMBINATION CYLINDER 0 4 6 4 5 6 7 8 9 7 8 9 0 5 0475-4-9 CMB CYL COMBINATION CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-559 YOKE ASSY RANGE A-560 YOKE ASSY 5 REDUCTION 0 CYLINDER K-85 4 GASKET K-06,K-846,K- 85 5 4765 -O- RING K-846,K-85 6 44 PISTON 5 K-85 7 445 -O- RING K-846,K-85 8 444 -O- RING K-846,K-85 9 X--00 NUT 5/8"-8 0 4644 -O- RING K-846,K-85 K-47 PISTON KIT 7,400 04 -O- RING K-846,K-85 X--80 NUT /"-0 4 9 CYLINDER COVER 5 4048 -O- RING K-47,K-846,K- 85
Item Description Replaced Qty. Notes Kits/Assys Where 6 X-8L-6 CAPSCREW X 8 6 5 /8"-6X-/" 7 9974 INSERT VALVE 55 4066 K-4,K-44 8 65 -O- RING 9 579 PLUG 0 GASKET K-06,K-47,K- 846,K-85
Group: COUNTERSHAFT & BRGS(AUX) 0445--9 AUXCS COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where A-6844 WELDED COUNTERSHAFT ASSY A - 64,A - 684 D/G 4098 - C/S 4096 40074- BOX BEARING 4,40074 4 K-4,K-44 4 SPACER 4
Group: COUNTERSHAFT ASSY 0 5 4 6 5 4 7 9 8 064--96 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 47 SNAP RING K-4,K-44 400 BEARING 466 K-4,K-44 4047 CNTRSHFT W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN 6 404840 KEY 967 7 05 ST GEAR-CNTRSHFT 8 64 ND GEAR-CNTRSHFT 9 6 OD GEAR-CNTRSHFT 0 595 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 405665 DRIVE GEAR-CNTRSHFT 08,405069 998 SNAP RING 404599 BEARING 40677, 404598, 406 K-4,K-44 4 404605 RETAINER 5 X-7-005 CAPSCREW 5/8"-8X-/4" 5
6
Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A - 5454 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 7
Group: H & C W/A-5000 VALVE 6 5 4 7 9 H P From RRV 8 4 7 0 Combination Cylinder 0 From RRV 8 7 S 9 7 L 9 S 6 5 0 00H--9 A-5000 HC H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 948 GASKET K-06 946 -O- RING 40 K-969 4 K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING 957 6 0490 PIN 9459 7 845 ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 55509 HOSE ASSY 4" 0 5558 HOSE ASSY 6" K-70 FILTER REG KIT A - 5454 X--08 PIPE PLUG /8" NPT X-8L-600 CAPSCREW /8"-6X" 4 47 HOSE CLAMP 5 45 STRAP 6 46 BRACKET 7 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" 8
Item Description Replaced Qty. Notes Kits/Assys Where 9 086 BRANCH TEE /8" 0 880 ELBOW /8" 54 -O- RING A-5000,K-95,K- 70,K-846 9
Group: INPUT SHAFT & DRIVE GEAR 9 6 8 4 5 * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-44,K- 45 4047 BEARING 8504 K-4,K-44 4 646 SPACER 5 4750 SNAP RING K-468,K-4,K- 44,K-45 6 96 MAIN DRIVE GEAR 959 8 S-659 INPUT SHAFT 055 566 4066 " PULL K-468,K-44,K- 45 8 S-660 INPUT SHAFT 056,567 " PUSH 9 6566 BUSHING K-4,S-659,S- 660 0
Group: INTEGRAL OIL PUMP Indicates part of item 999 9 5 4 7 6 9 8 6 6 0 7 8 059--97 4 5 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075 054 GASKET K-06,K-40 4 08 PLUG 5 4765 -O- RING K-846,K-85 6 K-46 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-67 8 085 DOWEL PIN
Item Description Replaced Qty. Notes Kits/Assys Where 9 4077 RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 0509 KEY 485 SNAP RING 4 40774 PUMP DRIVE GEAR 404880 5 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 6 X-4-700 STEEL BALL 7/6" 7 40775 SPRING 8 4057 SUCTION TUBE 40468 O-RING INCLUDED ON SUCTION TUBE K-67 9 40469 PLUG 6 X-8-447 SCREW 7 05 -O- RING 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77
Group: ISOLATORS New Design 6 9 4 7 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-467 PIN REPLACEMENT KIT 45 46 BUSHING K-00,K-48,K- 49,K-978,K- 99,S-9,S- 0,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-48,S-677 7 6 STUB LEVER HIGH TOWER K-49,S-579,S- 0 7 4068 STUB LEVER MID TOWER K-978 9 767 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-560 SCREW K-00 X-9-50 NUT K-00
KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-06 GASKET KIT K-4,K-44 K-70 FILTER REG KIT A - 5454 K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 05,40075 K-47 PISTON KIT 7,400 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-4,K-44,S- 84 K-846 -O- RING KIT K-4,K-44 K-85 CYLINDER KIT K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-4,K-44 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 4087 K-9 MASTER VALVE REPAIR KIT FOR A-695 VALVE 4
Item Description Replaced Qty. Notes Kits/Assys Where K-94 MASTER VALVE REPAIR KIT K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 FOR A-75 VALVE K-76 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-4 BASIC REBUILD KIT K-44 BASIC OVERHAUL KIT K-467 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K - 446 K-494 SYNCHRONIZER REPLACEMENT KIT K - 448 SLIDING CLUTCH INCLUDED IN KIT K-65 OIL SEAL TOOL KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 78 S-445 SHIFT BAR HSG 05,4045 HOUSING ONLY (STD) S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 566 " PULL - USE W/FBC 0550 K-468,K-44,K- 45 S-660 INPUT SHAFT 567 " PUSH - USE W/FBC 0549 S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-06 SHIFT BAR HSG 40497 HOUSING ONLY (F) S-07 SHIFT BAR HSG ASSY 4045 COMPLETE (STD) S-08 SHIFT BAR HSG ASSY 40497 COMPLETE (F) S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY 40590 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-58 ROADRANGER VALVE RTO-W/SHIFT PATTERN S-688 MAINSHAFT ASSY 40404,409 5
Item Description Replaced Qty. Notes Kits/Assys Where S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-8 CASE ASSY 4047 S-84 RANGE SECTION ASSY S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 6
Group: LEVERS/HOUSINGS 4 5 6 7 5 8 4 5 6 K-48 - Low K-978 - Mid K-49 - High 9 4 8 0 6 7 4 4 5 6 S-677 - Low S-967 - Mid S-579 - High 8 007-9-95 S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT 40 899 PIN K-476,K-977,S- 677 7
Item Description Replaced Qty. Notes Kits/Assys Where X-8C-604 CAPSCREW 4 /8"-6X-/4" S-445 4 X--600 NUT 4 /8"-4-N.F.PLAIN 5 X--600 LOCKWASHER 4 /8" 6 94 STUD 7467 4 7 K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER 8 40594 GASKET 404 K-476,K-06,K- 48,K-49,K- 97,K-977,K- 978,S-579,S- 677,S-967,S- 9,S-0,S-59 9 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 MID TOWER 4000 PIN K-97,S-579,S- 0 654 PIN /8" - USED W/767 ONLY 4 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 HIGH TOWER 5 047 BOOT K-476,K-97,K- 977,S-579,S- 677,S-0 6 X--600 NUT /8"-4-N.F.PLAIN 7 X--600 LOCKWASHER /8" 0 7600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 848 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-476,K-97,K- 977,S-579,S- 677,S-0 56 SPRING K-476,K-97,K- 977,S-579,S- 677,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 8
Item Description Replaced Qty. Notes Kits/Assys Where 4 S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 9
Group: MAINSHAFT & SYNCHRO(AUX) 9 8 4 5 6 7 5 4 0 0 9 6 7 0 Universal Joint Yoke 048A-0-0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING K-4,K-44,K- 49,K-494 A-7 SYNCHRONIZER ASSY 40496 40497 A - 597 HI RANGE K-49,K-494 0 SLIDING CLUTCH K-494 4 A-754 SYNCHRONIZER ASSEMBLY A - 497 A - 5876 LO RANGE K-49,K-494 5 65 NUT 6 7 DOWEL PIN 7 47 WASHER 8 50 WASHER 9 40468 REDUCTION GEAR 40446 0
Item Description Replaced Qty. Notes Kits/Assys Where 0 5 BUSHING A-556,K-4,K- 44 A-556 MAINSHAFT ASSY 5 65 PIN 60 SLIDING CLUTCH 4 4059 MAINSHAFT 5 54 WASHER 6 400677 DEEP REDUCTION GEAR 7 58 WASHER 9 K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 0 555650- BOX BEARING 555650 K-4,K-44
Group: MAINSHAFT ASSY 4 9 5 4 7 4 0 9 8 4 7 6 5 4 07B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where S-688 MAINSHAFT ASSY 40404,409 6504 ROLL PIN S-688 40465 -SIDED KEY 4000 4 4750 SNAP RING K-468,K-4,K- 44,K-45 5 6756 REVERSE GEAR- MAINSHAFT 6 40047 SPACER 7 406648 SLIDING CLUTCH 68 8 4045 LO GEAR-MAINSHAFT 9 4060 WASHER 0 405909 ST GEAR-MAINSHAFT 40408,4040 4094 ND GEAR-MAINSHAFT 405667 OD GEAR-MAINSHAFT 405070,409
Item Description Replaced Qty. Notes Kits/Assys Where 40080 WASHER.44-BLUE 4 4098 WASHER 4 5 406647 SLIDING CLUTCH 06,4047 K-44
MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 4044 SHIFT DIAGRAM LABEL 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-44 706 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 846,K-85,K-978 4
Group: OIL COOLER 6 7 Flow 7 6 4 5 8 9 7 6 Oil Return 6 7 0 Oil Pump Outlet * *6 Outlet *4 Fuller 77 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-956 944 HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K-956 6 949 CONNECTOR 6 K-956,S-404 7 945 SWIVEL 4 K-956 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956 0 790 STRAP 8 K-956 94 CLAMP 5 K-956 80 NUT K-956 5
Item Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K-956 4 S-404 OIL FILTER 78 5 77 FILTER ELEMENT S-404 6
Group: REVERSE IDLER 5 9 8 4 8 Latest Design 5 6 7 4 8--97 RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K-09 4 487 BEARING 40500 K-4,K-44 5 6757 REVERSE IDLER GEAR 409 6 K-09 IDLER SHAFT REPL KIT 6405,4098,4055 7 406 RETAINING RING K-09 8 406 RETAINING RING 4 K-09 9 4055 IDLER SHAFT K-09 7
8
Group: ROADRANGER VALVE 9
Old Design 4 5 999 5 6 H/L P S SP * * * * 7 7 7 7 See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Combination Cylinder 00D--97 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 40
ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-695,A-75 55860 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-94 MASTER VALVE REPAIR KIT RTO-W/SHIFT PATTERN S-58 FOR A-695 VALVE FOR A-75 VALVE 0496 LEVER A-695,A-75 4 0 COVER A-695,A-75 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 7 8400 CONNECTOR ASSY 850 4 /8"TUBE-/6"NPTF 7 8400 CONNECTOR ASSY 850 4 5/"TUBE-/6"NPTF 7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF S-58 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-44 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP 4 8400 CONNECTOR ASSY 850 /8"TUBE-/8"NPTF 4 84004 CONNECTOR ASSY 8504 5/"TUBE-/8"NPTF 4 84006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-44 999 A-695 ROADRANGER VALVE ASSY 999 A-75 ROADRANGER VALVE ASSY A - 505 STANDARD-W/LOGO A - 55 (LEFT OF DRIVER)-W/LOGO 999 S-58 ROADRANGER VALVE RTO-W/SHIFT PATTERN 4
Group: SHIFT BAR HOUSING 6 5 8 7 9 0 4 7 4 5 6 999 46 45 4 40 9 4 6 8 7 9 4 8 4 5 0 7 9 4 7 6 9 04--94 X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 4
Item Description Replaced Qty. Notes Kits/Assys Where S-445 SHIFT BAR HSG (STD) 890,05,04,05,0487 5,4045 HOUSING ONLY (X) 40676 GASKET 498 K-06,S-07,S- 08 40460 BREATHER 605 /4" NPT X--404 PIPE PLUG /4" NPT 4 0070 OIL TROUGH S-07,S-08 5 0 AIR VALVE SHAFT 777 S-07,S-08 6 X-8-4 CAPSCREW /4"-0X/" 7 X--60 PIPE PLUG X 60 /8" NPT 779 GASKET S-445,S-06,S- 07,S-08 40655 PLUG 778 S-445,S-06,S- 07,S-08 4 94 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 705 S-84 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW 6 /8"-6X-/4" OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L-60 7 5899 PIN S-445,S-06,S- 07,S-08 8 5900 GASKET S-445,S-06,S- 07,S-08 9 940 REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN 0 40656 PLUG 597 S-445,S-06,S- 07,S-08 598 SPRING K-44,S-07,S- 08 X-4-800 STEEL BALL /" K-04 ACTUATOR PIN KIT 4087 6 4057 SHIFT YOKE REVERSE/LO 7 X-4-00 STEEL BALL /4" 8 4658 SHIFT BLOCK ST/ND S-07 9 0 LOCKSCREW S-07,S-08 0 64 INTERLOCK PIN S-07,S-08 906 SHIFT BLOCK RD/OD (REAR) S-07 4
Item Description Replaced Qty. Notes Kits/Assys Where 00 SHIFT BLOCK 894 RD/OD (FRONT) S-07,S-08 898 YOKE BAR 40760 RD/OD S-07 4 89 SHIFT YOKE ST/ND S-07,S-08 5 897 YOKE BAR ST/ND S-07 6 40070 SNAP RING K-04,S-07,S- 08 7 405 ACTUATOR S-07,S-08 8 405575 SHIFT YOKE 0450 RD/OD S-07,S-08 9 896 YOKE BAR REVERSE/LO S-07 40 9790 PLUNGER 4 979 SPRING 4 988 SPRING 4 5776 LOCKSCREW S-07,S-08 45 979 RETAINER 46 979 SNAP RING A-5000,K-95 999 S-07 SHIFT BAR HSG ASSY (STD) 4045 COMPLETE 44
Group: SLAVE VALVE - A-5000 7 4 5 8 00-0-97 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 4 0854 PISTON A-5000 5 0849 CAP 5 A-5000 7 S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 45
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