Overview Bus system Profibus CAN-Bus / Feldbus CC-Link Part. No..001.021 &.022.035 Example drawing Bus system Part. No. Ethernet (CAT5 / CAT5e / GigE / PoE).040,.045 &.049 Ethernet (CAT6 A / PoE).050 FireWire 800 (IEEE1394b).056 Example drawing igus chainflex +++ chainflex cable works +++ Bus system Profinet (Type C) USB 3.0 Part. No..060.068 Example drawing Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 1/12
Core design: Conductor: Core insulation: Core identification: Fine-wire strand in especially bending-stable version consisting of bare or tinned copper wires (following DIN EN 60228). According to bus specification. According to bus specification. igus chainflex +++ chainflex cable works +++ Shield design: Material: Extremely bending-stable braid. Shield coverage: Linear: approx. 55 % Optical: approx. 80 % Jacket design: Outer jacket: Low-adhesion mixture on the basis of PVC (following DIN VDE 0281-13), abrasion- and bending-stable, adapted to suit the requirements in e-chains. oil-resistant (following DIN EN 50363-4-1) flame-retardant (according to IEC 60332-1-2, CEI 20-35, VW-1, FT-1) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) clean room ISO class 1 (according to DIN ISO 14644-1 tested by IPA) UV-resistance: Medium Colour outer jacket: Red lilac (similar to RAL 4001) or Yellow green (similar to RAL 6018) (only.060) Cable marking (Black): 00000 m * igus chainflex.--- ----- E310776 cя Uus AWM Style 2571 VW-1 AWM I/II A/B 80 C 30 V FT-1 EAC/CTP CE --- conform RoHS-II conform +++ chainflex cable works +++ * Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.:.001: x.001 (2x0,25)C E310776 : Printing according to bus specification (inclusive wave resistance). Ex.:.001: CE 150OHM Profibus conform Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 2/12
General mechanical values: (for individual details see technical table) Guaranteed lifetime for this series according to the "chainflex guarantee club" conditions (see chainflex catalogue and www.igus.eu/chainflex-guarantee) Double strokes 5 million 7,5 million 10 million Temperature (from/to) [ C] Travel distance (TD) Min. bending radius for e-chain use [Factor multiplied by outer diameter (d)] (Ex..001 at 20 C: 12,5 x 8,5 mm Min. bending radius 106,25 mm) +5 / +15 15,0 16,0 17,0 +15 / +60 20 m 12,5 13,5 14,5 +60 / +70 15,0 16,0 17,0 : Minimum guarantee lifetime of the cable under the specified conditions. : -5 C at 50.000 strokes (following DIN EN 60811) The installation of the cable is recommended within the middle temperature range. Temperature range -20 C +5 C +15 C +60 C +70 C Min. bending radius for fixed installation 12,5 x d 10,0 x d 7,5 x d 10,0 x d Torsion (at 1 m cable length) --- ±0 ±30 ±0 General electrical values: (for individual details see technical table and chapter belonging to the cable) Guidelines: Dynamic values: CE, NFPA (following 79-2012 chapter 12.9), EAC & TR (CTP) Max. speed for e-chain use:** Unsupported: v = 3 m / s Gliding (up to 20 m): v = 2 m / s Max. acceleration for e-chain use:** a = 30 m / s 2 ** These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. igus chainflex +++ chainflex cable works +++ Typical lab test setup for this cable group: Test bending radius R: approx. 75-100 mm Test travel S: approx. 1-15 m Test period: min. 2-4 million double strokes Test speed: approx. 0,5-2 m / s Test acceleration: approx. 0,5-1,5 m / s 2 e-chain - Bus cable for medium load requirements: for areas of application of low oil influence especially for unsupported travel distances, but also up to 20 m in gliding applications CE,, curus, NFPA, EAC & TR (CTP) Typical application areas: Preferably indoor applications, but also outdoor ones at temperatures > 5 C. Machining units / machining tools, handling, indoor cranes. Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 3/12
igus chainflex +++ chainflex cable works +++ Data sheet Technical tables: Mechanical values: Number of cores & nominal cross section [mm²] External diameter (d)*** [max. mm] Copper index [kg / km] Weight [kg / km] Profibus.001 (2x0,25)C 8,5 27 77 CAN-Bus / Feldbus.021 (2x0,5)C 8,5 33 87.022 (4x0,5)C**** 8,5 46 97 CC-Link.035 (3x0,5)C 8,0 42 84 Ethernet (CAT5 / CAT5e / GigE / PoE).040 (4x0,25)C**** 6,5 30 69.045 (4x(2x0,15))C 7,5 35 69.049 (4x(2x0,15))C 7,5 35 69 Ethernet (CAT6A / PoE).050 4x(2x0,20)C 9,5 69 124 FireWire.056 (2x(2x0,15)C+2x0,38)C 9,0 62 99 Profinet.060 (4x0,38)C**** 7,0 35 69 USB 3.0.068 (2x(2xAWG28)+2x(2xAWG28)C)C 7,0 41 69 *** External diameters are maximum values and may tend toward lower tolerance limits. **** Star quad design cable for details). Nominal cross section [mm²] Conductor resistance [approx. Ω / km] at 20 C Max. current rating [A] at 30 C (following) DIN EN 50289-1-2 DIN VDE 0891-1 AWG28 205 1,0 0,15 149 2,5 0,20 113 3,5 0,25 78 5 0,38 59,4 7 0,5 39 10 The max. current rating depends on factors such as the individual environmental conditions and the type of installation. Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 4/12
.001 (Profibus) Filler: Plastic dummy bending-stable version consisting of bare copper wires Banding: Plastic foil Shield foil: Aluminium clad plastic foil Operating capacity: approx. 30 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 150 ± 15 Ω (( 1 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 0,096 0,384 4 16.001 0,3 0,5 2,5 4,9 igus chainflex +++ chainflex cable works +++.001 2x0,25 red, green Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 5/12
.021.022 (CAN-Bus / Fieldbus) Filler: Plastic dummy bending-stable version consisting of bare copper wires Banding: Plastic foil Shield foil: Aluminium clad plastic foil Operating capacity:.021: approx. 41 pf / m.022: approx. 42 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 120 ± 12 Ω (( 1 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 0,1 1 5 10 20.021 0,6 1,3 3,3 4,7 6,8.022 0,8 1,8 4,0 5,8 8,5 igus chainflex +++ chainflex cable works +++.021 2x0,5 white, brown.022 4x0,5 white, green, brown, yellow (star-quad stranding) Manufactured with a centre element for high tensile stresses instead a filler Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 6/12
.035 (CC-Link) Filler: Plastic dummy Overall banding: Plastic fleece Conductor: Fine-wire strand in especially bending-stable version consisting of bare copper wires TPE mixture (According to bus specification) Banding: Plastic foil Shield foil: Aluminium clad plastic foil Zulassungen: : (E310776: Style 1598 & 21371, 30 V / 80 C) Characteristic wave resistance: 110 ± 16,5 Ω (( 1 MHz) following DIN EN 50289-1-11) Part. No. Colour code Cable construction.035 (3x0,5)C white, blue, yellow igus chainflex +++ chainflex cable works +++ (Back to Overview or technical table) Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 7/12
(CAT5 [040]) (CAT5e / GigE / PoE [045]).040.049 (Ethernet CAT6 [049] ) Separating element: Bendingstable TPE cross filler bending-stable version consisting of bare copper wires Shield foil: Aluminium clad plastic foil Banding: Plastic foil Operating capacity:.040: approx. 50 pf / m.045: approx. 47 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 100 ± 15 Ω ((at 1 MHz to 250 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 1 4 10 16 20 31,25 62,5 100.040 1,7 4,2 7,0 9,2 10,4 13,2 19,4 25,3.045 2,5 5,0 8,3 10,6 11,7 15,0 21,9 28,6.049 2,5 5,0 8,3 10,6 11,7 15,0 21,9 28,6 igus chainflex +++ chainflex cable works +++ Maximum link length [m] Link Ethernet Class Channel Permanent Class D ( Cat 5e 100 MHz ) 82 70 Class E ( Cat 6 250 MHz ) 74 63 : The specified max. link length is based on a direct connection (with two RJ45 connectors each with 0.8 db). Other configurations can affect the max. link length..040 4x0,25.045.049 4x(2x0,15) 4x(2x0,15) white, green, brown, yellow (star-quad stranding) whiteblue/blue, whiteorange/orange, whitegreen/green, whitebrown/brown (According to EIA/TIA 568) whiteblue/blue, whiteorange/orange, whitegreen/green, whitebrown/brown (According to EIA/TIA 568) Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 8/12
.050 (Ethernet (CAT6 A / PoE)) Overall banding: Plastic fleece 34 mm bending-stable version consisting of bare copper wires Element banding: Plastic foil Strain relief: Centre element for high tensile stresses Element shield foil: Aluminium clad plastic foil Element shield: Bending-stable braid 1,5 kv (Core / Core) & 1,0 kv (Core / Shield) Operating capacity: approx. 47 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 100 ± 15 Ω ((at 1 MHz to 500 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 1 4 10 16 20 31,25 62,5 100 155,52 200 250 350 500.050 3,1 5,6 8,6 10,7 11,8 15,0 21,9 27,6 35,2 39,7 44,4 53,1 64,8 igus chainflex +++ chainflex cable works +++ Maximum link length [m] Link Ethernet Class Channel Permanent Class D ( Cat 5e 100 MHz ) 83 70 Class E ( Cat 6 250 MHz ) 78 66 Class E A ( Cat 6 A 500 MHz ) 73 62 : The specified max. link length is based on a direct connection (with two RJ45 connectors each with 0.8 db). Other configurations can affect the max. link length..050 4x(2x0,20)C white/blue, white/orange, white/green, white/brown Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 9/12
.056 (FireWire 800 (IEEE1394b)) Element shield: Bending-stable braid Filler: Plastic yarn bending-stable version consisting of tinned copper wires Element shield foil: Aluminium clad plastic foil Banding: Plastic foil over a plastic tape Element bending: Plastic foil Operating capacity: approx. 45 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 110 ± 16,5 Ω ((at 1 MHz to 250 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 250 400 500 800 1000.056 2,4 3,0 3,6 4,7 5,6 igus chainflex +++ chainflex cable works +++.056 2x(2x0,15)C orange/blue, blue/red 2x0,38 black, white Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 10/12
.060 (Profinet (Type C)) bending-stable version consisting of bare copper wires Strain relief: Centre element for high tensile stresses Shield foil: Aluminium clad plastic foil Banding: Plastic foil Operating capacity: approx. 53 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: 100 ± 15 Ω ((at 1 MHz to 100 MHz) following DIN EN 50289-1-11) Line attenuation [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 1 4 10 16 20 31,25 62,5 100.060 2,0 4,1 6,2 7,8 8,7 11,2 16,7 21,8 igus chainflex +++ chainflex cable works +++ Maximum link length [m] Link Ethernet Class Channel Permanent Class D ( Cat 5e 100 MHz ) 109 92 : The specified max. link length is based on a direct connection (with two RJ45 connectors each with 0.8 db). Other configurations can affect the max. link length..060 4x0,38 white, orange, blue, yellow (star-quad stranding) Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 11/12
.068 (USB 3.0) bending-stable version consisting of tinned copper wires Element shield: Bending-stable braid Shield foil: Aluminium clad plastic foil Banding: Plastic foil Operating capacity: Shielded pair: approx. 60 pf / m Unshielded pair: approx. 52 pf / m ((at 800 Hz) following DIN EN 50289-1-5) Characteristic wave resistance: Shielded pair: 90 ± 18 Ω (at 1 MHz to 1200 MHz) Unshielded pair: 105 ± 16 Ω (at 1 MHz) (following DIN EN 50289-1-11) Line attenuation {Signal pairs} [approx. db / 100 m] (following DIN EN 50289-1-8) [MHz] 1 625 1200.068 0,4 11,5 18,0 igus chainflex +++ chainflex cable works +++.068 2x(2xAWG28) 2x(2xAWG28)C red/black, green/whitegreen blue/yellow, orange/violet Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 12/12