Owner's Manual
Contents Keys.................................................................... Key Bitting Specs & Pin Lengths..............................................3- Combinating Cylinders......................................................5 Combinating Worksheet and Servicing Cylinders................................... Mortise Cylinders - -/"....................................................7 Mortise Cylinders - -/"....................................................8 Rim Cylinders............................................................. Key-in-Knob Cylinders......................................................0 Key-in-Lever Cylinders...................................................... Competitor Key-in-Knob / Lever Cylinders....................................... IC Cylinders..............................................................3 Pin Kit.................................................................. Keys Nickel Silver Key Bow Type 8 Ordering example: 7PIN-8-XXXX Keyway Ordering example P Keyway: 7PIN-8-XXXX-SPCXX Side Pin Code Keyway Front Side Back Side CR AA System Registry Number Key Set Symbol Back Side Stamping & Options Key set (VKC), standard - unless otherwise indicated. System registry number (top master and control keys only). Concealed key control (CKC and CKC3) available on cylinders. Note: Refer to Corbin Russwin s general catalog and price book for complete detailed information.
Key Bitting Specs & Pin Lengths Applies to all Pyramid Keyways PRE-SYSTEM 70 MACS: 7 Increment: 0.0" Progression: Two step Blade width: 0.33" Depth Tolerance: ± 0.005" Spacing Tolerance: ± 0.005" HPC Code Card CHSI Cutter CW-0MC Cuts are read and written BOW to TIP Plug Diameter: 0." Pin Diameter: 0." PIN LENGTHS BOTTOM BUILD-UP IC TOP MASTER 0.3" - NA 0.8".03".55" -8.03".73" 3.07".7" -7.07".57".03" 3.87" -.03" 3." 5.078".0" -5.078".".0" 5.8" -.0" 5.0" 7.0".3" -3.0".0" 8." 7.50" -." 7.078"." 8.5" -." 8.03".8" 0.57".07" +.73" +.8" +3.0" +.0" +5.3" +.5" +7.7" +8.83" +." TOP PINS CONVENTIONAL LENGTH IC-NON (FIXED CORE) CONTROL CHAMBERS Use with Use with Plug Totals Plug Totals 5--7-8- A." B.0" 5--7-8- 0---3- C.3" 0---3-3
Key Bitting Specs & Pin Lengths Applies to Pyramid P Keyway Only Side Pinning Example SIDE A (SPC) 8 3 3 7 8 7 SIDE B SIDE A SIDE B (SPC) PYRAMID CYLINDER - SIDE PIN COMBINATIONS Side Pin Code Number Pin Numbers 8 Note: Only side pin code is listed to illustrate side pinning. Other side pin codes will be assigned for side pins placed in other locations.
Combinating Cylinders Refer to Corbin Russwin s Cylinder Manual (Cyl. Man 50) for complete step-by-step instructions to service and combinate Mortise, Rim, KIK/KIL and IC type cylinders. Pyramid has seven pin chambers, each of which must be combinated as per the cylinder type and bitting specification. Rules for Combinating: Rules for Conventional (Fixed Core) Chambers The bottom pin always equals the shallowest operating cut. The master pin equals the difference between the deep and shallow operating cuts. The top pin is determined by the plug total. Rules for Control Chambers The bottom pin always equals the shallowest operating cut. The master pin equals the difference between the deep and shallow operating cuts. The build-up pin is determined by subtracting the plug total from the control cut. The top pin equals the control cut. Rules for Non Control Chambers The bottom pin always equals the shallowest operating cut. The master pin equals the difference between the deep and shallow operating cuts. The top pin is determined by the plug total. 5
Combinating Worksheet Servicing Cylinders No special key cutting equipment or service tools are required for cutting Pyramid keys or assembling Pyramid cylinders.. Non Side Pin Keyway Plug Note the following when servicing: Plug. Before the plug is inserted into the shell, the blocking plate must be in position on the under side of the plug.. When reinserting the plug into the shell, care must be taken to depress the locking pin mechanism in the shell before the follower is used. 3. Side Pin Keyway Plug Only - If the side pins fall out, they must be inserted back into the side pin holes (in the plug) that correspond with the side pin dimples (on the key). Be sure to check both side of the key for dimple locations; most keys will have dimples on both sides of the key. Pyramid cylinders are lubricated from the factory. Cylinders should be lubricated periodically depending upon environmental conditions. Petroleum based lubricant is recommended.. Blocking Plate 3. Side Pin Keyway Plug Side Pins Recommended Lubricants: - Medeco KeyLube - Super Lube
Mortise Cylinders - -/" 3 8 7 Cylinder with Side Pins 0 0 5 STANDARD CYLINDER Plug (00-) K3 Finish & Keyway Required Plug (07-) 7K3 Finish & Keyway Required Shell (-/") 5F0 Finish required 3 Cam 80F058 A0 standard, refer to Key Systems Catalog (5078) for options. Cam screws 38F8 5 Blocking plate F7 Spring cover 7F3 7 Springs 7 7F507 8 Top & bottom pins * * Refer to page for options Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS Plug (00-) 8K85 Finish & Keyway Required Plug (07-) 8K Finish & Keyway Required Shell (-/") F0 Finish required 0 Side pins 30F The side pins are available in a vial that contains 0 side pins. Only side pins are required for the cylinder. 7
Mortise Cylinders - -/" 3 8 7 Cylinder with Side Pins 0 5 STANDARD CYLINDER Plug (00-) 78K Finish & Keyway Required Plug (07-) 78K Finish & Keyway Required Shell (-/") 78F8 Finish required 3 Cam 80F058 Cam screws 38F8 5 Blocking plate F7 Spring cover 7F3 7 Springs 7 7F507 CYLINDER WITH SIDE PINS Plug (00-) 8K7 Finish & Keyway Required Plug (07-) 30K7 Finish & Keyway Required Shell (-/") 30F8 Finish required 0 Side pins 30F A0 standard, refer to Key Systems Catalog (5078) for options. 8 Top & bottom pins * * Refer to page for options Hard metal inserts Not sold separately The side pins are available in a vial that contains 0 side pins. Only side pins are required for the cylinder. 8
Rim Cylinders 8 0 5 3 Cylinder with Side Pins 7 STANDARD CYLINDER Plug (300) K5 Finish & Keyway Required Plug (307) 7K5 Finish & Keyway Required Shell - standard 5F0 Finish Required Shell - slotted 5F05 Finish Required 3 Tailpiece 53F78-7/8 standard, refer to Key Systems Catalog (5078) for options. Plug retainer 333F7 5 Back plate 53F758 Mounting screws 0F88-7/8 standard, refer to Key Systems Catalog (5078) for options. 7 Blocking plate F7 8 Slide 7F3 Springs 7 7F507 0 Top & bottom pins * * Refer to page for options Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS Plug (300) 8K87 Finish & Keyway Required Plug (307) K00 Finish & Keyway Required Shell - standard F0 Finish Required Shell - slotted F07 Finish Required Side pins 8F8 The side pins are available in a vial that contains 0 side pins. Only side pins a required for the cylinder.
Key-in-Knob Cylinders 7 8 5 Cylinder with Side Pins 3 0 STANDARD CYLINDER Plug (00) K8 Finish & Keyway Required Plug (07) 7K8 Finish & Keyway Required Shell F 3 Plug retainer 333F7 Tailpiece 8F08-05 cylinder only 5 Roll pin 3F037 Blocking plate F7 7 Spring cover 585F37 8 Spring 7 7F507 Top & bottom pins * * Refer to page for options 0 Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS Plug (00) 8K0 Finish & Keyway Required Plug (07) K0 Finish & Keyway Required Shell 8F Side pins 30F The side pins are available in a vial that contains 0 side pins. Only side pins are required for the cylinder. 0
Key-in-Lever Cylinders 8 0 3 Cylinder with Side Pins 5 7 STANDARD CYLINDER Plug (00) K Finish & Keyway Required Plug (07) 7K Finish & Keyway Required Shell F7 3 Cap, cylinder 80F5 Tailpiece F308-033 Cylinder, refer to Key Systems Catalog (5078) for options. 5 Pin, cap 585F3 Spring, cap pin 585F37 7 Blocking plate F7 8 Spring cover 585F37 Spring 7 7F507 0 Top & bottom pins * * Refer to page for options Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS Plug (00) 8K88 Finish & Keyway Required Plug (07) K0 Finish & Keyway Required Shell 8F8 Side pins 30F The side pins are available in a vial that contains 0 side pins. Only side pins are required for the cylinder.
Competitor Key-in-Knob/Lever Cylinders 7 8 5 Cylinder with Side Pins 3 0 STANDARD CYLINDER Plug (0) 75K Finish & Keyway Required Plug (7) 75K Finish & Keyway Required Shell 75F5 3 Tailpiece 75F08 -P Cylinder, refer to Key Systems Catalog (5078) for options. Plug retainer 333F7 5 Spacer 75F3 KIK cylinder only Blocking plate F7 7 Slide F0 8 Springs 7 7F507 Top & bottom pins * * Refer to page for options 0 Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS Plug (0) 8K5 Finish & Keyway Required Plug (7) K0 Finish & Keyway Required Shell 8F Side pins 30F The side pins are available in a vial that contains 0 side pins. Only side pins are required for the cylinder.
IC Cylinders 7 5 8 BUILD-UP PINS (CONTROL CHAMBERS ONLY) MASTER PINS (AS REQUIRED) 0 Cylinder with Side Pins 0 3 3 STANDARD CYLINDER ITEM DESCRIPTION QTY. PART NO. REMARKS Plug (800 & 807) K5 Finish & Keyway Required Housing * Mortise housing 070 shown 3 IC Core 5F50 Finish Required Control sleeve F5 5 Plug retainer 333F7 Blocking plate F7 7 Slide 7F 8 Springs 7 7F507 Top & bottom pins * * Refer to page for options 0 Hard metal inserts Not sold separately CYLINDER WITH SIDE PINS ITEM DESCRIPTION QTY. PART NO. REMARKS Plug (800 & 807) K03 Finish & Keyway Required 3 IC Core 8F Finish Required Control sleeve 8F3 Finish Required Side pins 30F The side pins are available in a vial that contains 0 side pins. Only side pins a required for the cylinder. 3
Pin Kit Pin Kit - Includes Follower and Tweezers How to Order: ` Pyramid High Security: PK-0-HS Pyramid Security: PK-0-PS Follower How to Order Separately: CT0 Tweezers How to Order Separately: CT Pin Kit Contents OR LENGTH BOTTOM MASTER BUILD-UP TOP IC - TOP PK-0-HS and PK-0-PS QTY PK-0-HS PART NO. PK-0-PS PART NO..03-8 00 5F5703 5F503.07 3-7 00 5F5707 5F507.03-8 00 5F5703 5F503.078 5-5 7 00 5F57078 5F5078.0-00 5F570 5F50.0 7-3 5 00 5F570 5F50. 8-00 5F57 5F5.3 0 00 5F73 5F3. - A 3 00 5F57 5F5.55 00 5F755 5F55.57 0 00 5F5757 5F557.7 00 5F77 5F7.73 + 00 5F5773 5F573.87 3 00 5F787 5F87.8 + 0 00 5F578 5F58.0 00 5F70 5F0.0 +3 B 00 5F570 5F50.8 5 00 5F78 5F8.0 + 00 5F570 5F50.3 00 5F73 5F3.3 +5 C 00 5F573 5F53.50 7 00 5F750 5F50.5 + 00 5F575 5F55.5 8 00 5F75 5F5.7 +7 00 5F577 5F57.8 00 5F78 5F8.83 +8 00 5F5783 5F583. + 00 5F57 5F5 PINS (SPECIFY SIZE) QTY. PART NO. DESCRIPTION Vial of 00 5F5(Length) Top Pins Vial of 00 5F(Length) Bottom Pins Vial of 00 8F07- Top Pins A - BRP Vial of 00 8F07-3 Top Pins C - BRP Vial of 0 30F Side-Pin CYLINDER PARTS DESCRIPTION PART NO. PK-0HS Qty. Tumbler Springs 7F50 00 Spring Cover 7F3 00 IC Spring Cover 7F 0 Follower. CT0 Tweezers CT Blocking Plate F 0
Notes 5
In U.S. Corbin Russwin Architectural Hardware 5 Episcopal Road Berlin, CT 0037 Phone: 800-53-358 Fax: 800-7-7 corbinrusswin.com In Canada ASSA ABLOY Door Security Solutions Canada 0 Four Valley Drive Vaughan, Ontario Canada LK T Phone: 800--3007 Fax: 05-738-78 www.assaabloy.ca For more information regarding Corbin Russwin Locksets, Exit Devices, Door Controls and Key Systems, contact your authorized Corbin Russwin Distributor or Sales Representative. Corbin Russwin and Design and Pyramid and Design are registered trademarks of Corbin Russwin, Inc, an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright 00, 00 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 535-/0R