Technical Bulletin F C D F C A T B 0 1 0 0-01
Long stroke lengths for fine control with superior capacity in smaller valve sizes The Flowserve globe control offers the highest flow capacity, as well as fast, easy maintenance in both gas and liquid control. The also has longer stroke lengths providing finer control resulting in superior process control in smaller valve sizes. With a clamped-in seat ring, the has been designed for easy maintenance and flexibility. The seat retainer (cage) in the Mark 100 can be changed out to provide an exceptional variety of severe service options, including anti-cavitation and anti-noise. This bulletin has been designed to provide clear, easy to find information, allowing the user to specify and apply the control valve. Further sizing details are available in Performance!, the Flowserve control valve sizing program. Please contact your local Flowserve representative for further details. The plug is always pressure-balanced to allow smaller and more economical actuators. Flow over or under the plug is available. Figure 1: Ultra-Capacity Control Valve Technical Bulletin FCD FCATB0100-01
Table 1: Speci?cations Style s Globe 6 inch through 30 inch Pressure es ANSI through 600 End Connections Face to Face Face Finish Bonnet Packing Options Trim Types Standard Low Noise Anti-Cavitation Trim Materials Leakage Rates Flanged, buttweld ISA 75.03, flanged; ISA 75.05, buttweld Standard: 15-50 Optional: 50-500 Standard, extended PTFE Vee-ring, PTFE square, Graphite, Graphite-braided, SureGuard, SureGuardXT, SafeGuard, others on request Equal Percent, Linear, Quick Open MegaStream, Stealth, TigerTooth CavControl, ChannelStream, TigerTooth 400 series, 300 series stainless steels Table 3: Severe Service Trim Options* Trim CavControl ChannelStream MegaStream TigerTooth, noise TigerTooth, cavitation Stealth ANSI IV, VI (with optional soft seat), V Description Anti-Cavitation, controls cavitation by directing the bubbles away from metal surfaces Anti-Cavitation, eliminates cavitation through staged pressure drops Anti-Noise, eliminates noise through staged pressure drops, attenuation and frequency shifting Anti-Noise, eliminates noise through staged pressure drops and attenuation Anti-Cavitation, eliminates cavitation through staged pressure drops Anti-Noise, eliminates noise through staged pressure drops, attenuation and frequency shifting *For full details, see document VLATB0103. Table : Standard Trim Flow Capacities Valve Rating Trim Stroke Linear Equal Percent in. mm Under Over Under Over 6-600 6.13 3 76 511 49 511 49 5.00 3 76 341 86 341 86 4.00.5 64 18 183 18 183 8-600 7.75 4 10 806 700 806 700 6.5 4 10 54 455 54 455 5.00 3 76 335 91 335 91 10-600 9.75 5 17 165 1116 165 1116 8.00 5 17 85 751 85 751 6.50 4 10 56 496 56 496 1-600 11.5 6 15 1705 4 1705 4 9.00 6 15 1091 963 1091 963 7.50 5 17 758 668 758 668 14-600 13.50 7 178 376 134 376 134 11.00 6 15 1577 1417 1577 1417 9.00 5 17 1056 948 1056 948 16-600 15.00 8 03 301 765 301 765 1.00 7 178 1933 1770 1933 1770 10.00 6 15 1343 19 1343 19 18-300 16.50 9 9 3995 3905 3995 3905 13.50 8 03 674 614 674 614 11.00 7 178 1790 1750 1790 1750 600 16.50 9 9 3870 39 3870 39 13.50 8 03 591 65 591 65 11.00 7 178 1734 1758 1734 1758 0-300 18.50 10 54 486 4973 4890 451 15.00 9 9 3196 369 315 97 1.00 8 03 101 149 113 1954 600 18.50 10 54 487 5068 4811 4646 15.00 9 9 303 333 3163 3054 1.00 8 03 106 190 079 7847 4-300 4.00 1 305 8660 7715 8660 7715 19.50 11 79 5717 5093 5717 5093 15.50 10 54 3774 336 3774 336 600 4.00 1 305 7847 785 785 7835 19.50 11 79 5180 5166 5166 517 15.50 10 54 340 3410 3410 3415 30-300 8.00 15 381 1095 1077 1095 1077 3.00 14 356 737 6934 737 6934 18.50 13 330 4974 4679 4974 4679 600 8.00 15 381 10707 10064 10707 10064 3.00 14 356 74 6791 74 6791 18.50 13 330 4875 458 4875 458 For Complete C V curves, refer to the Sizing and Selection manual or the Performance! sizing software. FCD FCATB0100-01 Technical Bulletin 3
Figure : Exploded View (109,117) Gland Flange Bolting (108, 114) Body Bolting (1) Body (80) Gland Flange (83, 87, 88, 93, 94-99) Packing, Guides and Spacers (40) Bonnet (58) Bonnet Gasket (56) Sleeve Gasket (65, 66) Pressure Balancing Seals (50) Plug (31) Pressure Balanced Sleeve (30) Cage (0) Seat Ring (55) Seat Gasket * The seat ring and plug have hard facing of Alloy 6 or other materials on the seating and guiding surfaces 1 Standard for Carbon Steel Construction Standard for Stainless Steel Construction Seal Types Table 4: Materials of Construction Part Item Available Materials Body 1 Seat Ring* 0 Plug* 50 Plug Stem 51 Cage Pressure Balanced Sleeve Bonnet 30 31 40 Seat Gasket 55 Sleeve Gasket 56 Bonnet Gasket 58 O-Ring Seal 1 Carbon Steel, 316 SS, Chrome-moly WC9, Low Temp CS, 316L SS, 304L SS, 304 SS, Others 316 SS, 410 SS HT, 416 SS HT, 17-4PH, 40 SS HT, Monel, Titanium, 316L SS, 304L SS, 304 SS, Others 316 SS, 416 SS HT, 17-4PH, 40 SS HT, Monel, Bronze, 316L SS, 304L SS, 304 SS, Others 17-4PH, 316 SS, 316 SS / Alloy 6, 416 SS HT, Others 316 SS, Al-Bronze, 410 SS HT, 416 SS HT, 17-4PH, 316L SS, 304L SS, 304 SS, Others 316 SS, 410 Annealed, 410 SS HT, 40 SS HT, 316 SS w/ Alloy 6, Others 1 Carbon Steel, 316 SS, Chrome-moly WC9, Low Temp CS, 316L SS, 304L SS, 304 SS, Others PTFE, Spiral Graphite PTFE, Spiral Graphite PTFE, Spiral Graphite 65 Buna, Viton, EPDM, Kalrez 66 Carbon-Filled PTFE, PEEK, Vespel, Ryton PTFE Seal 65 PTFE, Glass-Loaded PTFE Metal Multi-Seal Carbon Single Seal Carbon Triple Seal Gland Flange 80 Gland Flange Bolting Lower Guide UpperGuide Packing Anti-Extrusion Spacer Body Bolting Packing Spacers 65 Rene 41, Inconel X-750 65 Carbon 65 Carbon 109, 117 83 87 1 Carbon Steel / Plated, Stainless Steel Carbon Steel, Stainless Steel 316 SS / GL PTFE, 316 SS / Graphite, Bronze C9300, Alloy 6, 316L SS / GL PTFE, 316L SS / Graphite, 304L SS / GL PTFE, 304L SS / Graphite, 304 SS / GL PTFE, 304 SS / Graphite, Ultimet, Others 316 SS / GL PTFE, 316 SS / Graphite, Bronze C9300, Al Bronze C9500, 316L SS / GL PTFE, 316L SS / Graphite, 304L SS / GL PTFE, 304L SS / Graphite, 304 SS / GL PTFE, 304 SS / Graphite, Others 88 PTFE V-Ring, PTFE / Glass V-Ring, Quick- Set 9001, Braided PTFE, AFPI, Graphite Rib/Braid, Safeguard, Sureguard, 1303 FEP, Chesterton 5800E, Sureguard XT, Latty 360 LM, Latty 360 LM/6118, KVSP 500 (LL), TA- Luft Double Graphite, Others 93 316 SS, Monel, Titanium, 316L SS, 304L SS, 304 SS, Others 108 94-99 1 B7-H Zinc-coated, B7-H Oxide-coated, B7M-HM (NACE), PTFE B7-H, B8-8 (304 SS), B8M-8M (NACE), L7-7, L7M-7M (NACE), B16-16, B7-H Uncoated, L7M-7M Uncoated (NACE), Others 316 SS, Monel, Titanium, 316L SS, 304L SS, 304 SS, Others 4 Technical Bulletin FCD FCATB0100-01
Figure 3: Dimensions H B A Table 5: Pressure Balanced Seal Limits Seal Style ANSI Shutoff Lower Upper ºF ºC ºF ºC Buna O-ring V -60-51 50 11 Viton O-ring V 0-18 400 04 EPDM O-ring V -0-9 350 177 Filled PTFE Seal Rings Spring Energized Seals IV -60-51 400 04 V -350-1 300 149 Carbon Seals IV 0-18 1100* 593 Metal Multi Seals III 300 149 1600 *800 F or 46 C in oxidizing service 871 Table 6: Dimensions Valve 6 8 10 1 14 16 18 0 4 30 Pressure Face to Face (Per ISA 75.03, long) Match to Center Center to Base A H B in. mm in. mm in. mm 17.71 450 13.8 351 6.36 16 300 18.6 473 13.8 351 6.97 177 600 0.00 508 13.8 351 7.51 191 1.38 543 16.57 41 7.74 197 300.38 569 16.57 41 8.35 1 600 4.00 610 16.57 41 8.89 6 6.50 673 19.08 485 9.31 36 300 7.88 708 19.08 485 9.9 5 600 9.6 75 19.08 485 11.06 81 9.00 737 1.71 551 10.9 77 300 30.50 775 1.71 551 11.06 81 600 3.5 819 1.71 551 1.19 310 35.00 889 4.70 67 1.4 315 300 36.50 97 4.70 67 1.8 35 600 38.5 97 4.70 67 13.8 351 40.00 1016 6.90 683 13.3 338 300 41.6 1057 6.90 683 14.11 358 600 43.6 1108 6.90 683 15.8 401 5.00 131 30.70 780 16.6 4 300 5.00 131 30.70 780 16.6 4 600 56.00 14 30.70 780 17. 437 58.00 1473 33.0 843 18.5 470 300 58.00 1473 33.0 843 18.5 470 600 6.00 1575 33.0 843 19.3 490 70.00 1778 41.40 105.4 569 300 70.00 1778 41.40 105.4 569 600 75.00 1905 41.40 105 3. 589 84.00 134 47.30 101 5.9 658 300 84.00 134 47.30 101 5.9 658 600 9.00 337 47.30 101 9.6 75 Table 7: Shipping Weights and Crate Dimensions 6 8 10 1 14 16 18 0 4 30 Typ Actuator Weight* Minimum Shipping Crate Dimensions Width Length Height lbs kg in m in m in m 41 187 18 0.46 43 1.09 13 0.33 300 50 466 1 19 0.48 43 1.09 14 0.36 600 593 70 0 0.51 44 1.1 15 0.38 630 86 0.56 53 1.35 15 0.38 300 100 630 86 3 0.58 54 1.37 16 0.41 600 834 379 5 0.64 55 1.40 17 0.43 977 444 7 0.69 61 1.55 18 0.46 300 100 1,49 678 9 0.74 6 1.57 19 0.48 600 1,600 77 31 0.79 63 1.60 0 0.51 1,35 60 30 0.76 65 1.65 0.56 300 100 1,643 747 31 0.79 65 1.65 3 0.58 600,7 1,01 33 0.84 66 1.68 4 0.61,110 959 36 0.91 70 1.78 5 0.64 300 100,485 1,130 38 0.97 71 1.80 6 0.66 600 3,305 1,50 39 0.99 73 1.85 7 0.69,55 1,148 41 1.04 74 1.88 8 0.71 300 00 3,175 1,443 43 1.09 75 1.91 9 0.74 600 4,5 1,90 45 1.14 77 1.96 30 0.76 4,55,057 53 1.35 9.34 3 0.81 300 00 4,95,39 53 1.35 9.34 3 0.81 600 6,475,943 57 1.45 93.36 33 0.84 5,195,361 59 1.50 97.46 35 0.89 300 00 5,775,65 59 1.50 97.46 35 0.89 600 7,670 3,486 63 1.60 98.49 36 0.91 9,710 4,414 71 1.80 109.77 47 1.19 300 300 10,810 4,914 71 1.80 109.77 47 1.19 600 14,460 6,573 76 1.93 109.77 47 1.19 13,990 6,359 85.16 13 3.1 51 1.30 300 300 15,184 6,90 85.16 13 3.1 51 1.30 600 19,475 8,85 93.36 18 3.5 51 1.30 *Approximate combined body and standard actuator weight FCD FCATB0100-01 Technical Bulletin 5
Table 8: Standard Actuator Sizing Data Valve Rating Trim in Seat Area Sleeve Inside Diameter mm in. mm in Sleeve ID Area mm Off Balance Area in Stem Diameter mm in. mm in Stem Area Stroke mm in. mm 6-600 6.13 9.46 19009 6.31 160 31.9 0188 0.83 535 1.15 8.6 0.99 641 3 76 5.00 19.64 1668 5.188 13 1.14 13638 0.51 39 1.15 8.6 0.99 641 3 76 4.00 1.57 8107 4.50 108 14.19 915 0.63 406 1.15 8.6 0.99 641.5 64 8-600 7.75 47.17 30434 7.938 0 49.49 3199 1.3 85 1.15 8.6 0.99 641 4 10 6.5 30.68 19793 6.438 164 3.55 100 0.88 568 1.15 8.6 0.99 641 4 10 5.00 19.64 1668 5.188 13 1.14 13638 0.51 39 1.15 8.6 0.99 641 3 76 10-600 9.75 74.66 48169 9.938 5 77.57 50044 1.14 735 1.500 38.1 1.77 1140 5 17 8.00 50.7 349 8.50 10 53.46 34488 1.4 916 1.500 38.1 1.77 1140 5 17 6.50 33.18 1408 6.813 173 36.46 350 1.51 974 1.500 38.1 1.77 1140 4 10 1-600 11.5 99.40 64130 11.56 94 104.99 67737.45 1581.000 50.8 3.14 07 6 15 9.00 63.6 41043 9.375 38 69.03 44535.7 1465.000 50.8 3.14 07 6 15 7.50 44.18 850 8.000 03 50.7 349.95 1903.000 50.8 3.14 07 5 17 14-600 13.50 143.14 9347 13.750 349 148.49 95799.1 146.000 50.8 3.14 07 7 178 11.00 95.03 6131 11.31 87 100.50 64839.33 3.000 50.8 3.14 07 6 15 9.00 63.6 41043 9.375 38 69.03 44535.7 1465.000 50.8 3.14 07 5 17 16-600 15.00 176.71 114009 15.375 391 185.66 119781 4.04 606.500 63.5 4.91 3167 8 03 1.00 113.01 7966 1.500 318 1.7 79173 4.71 3039.500 63.5 4.91 3167 7 178 10.00 78.54 50671 10.56 68 87.6 5656 4.17 690.500 63.5 4.91 3167 6 15 18-600 16.50 13.8 137951 16.813 47.00 1436 3.5 097.500 63.5 4.91 3167 9 9 13.50 143.14 9347 13.938 354 15.58 98437 4.53 93.500 63.5 4.91 3167 8 03 11.00 95.03 6131 11.500 9 103.87 6701 3.93 535.500 63.5 4.91 3167 7 178 0-600 18.50 68.80 17341 18.813 478 77.96 17939 4.3 79.500 63.5 4.91 3167 10 54 15.00 176.71 114009 15.375 391 185.66 119781 4.04 606.500 63.5 4.91 3167 9 9 1.00 113.10 7966 1.500 318 1.7 79173 4.71 3039.500 63.5 4.91 3167 8 03 4-600 4.00 45.39 91864 4.50 616 461.86 97976 4.57 948.500 63.5 4.91 3167 1 305 19.50 98.65 19676 19.813 503 308.30 198900 4.7 3045.500 63.5 4.91 3167 11 79 15.50 188.69 11736 15.875 403 197.93 17698 4.33 794.500 63.5 4.91 3167 10 54 30-600 8.00 615.75 39759 8.31 719 69.55 406161 6.73 434 3.000 76. 7.07 4560 15 381 3.00 415.48 68048 3.375 594 49.13 76860 6.59 45 3.000 76. 7.07 4560 14 356 18.50 68.80 17341 18.938 481 81.68 181730 5.81 3748 3.000 76. 7.07 4560 13 330 Standard actuator size is 100 for all valve sizes up through 14 ; size 00 for valve sizes 16-0 ; and size 300 for valve sizes 4 and 30. For packing friction data, refer to VLAIM0040, Standard and Environmental Packing Systems, or the Performance! sizing software. 6 Technical Bulletin FCD FCATB0100-01
Table 9: Actuator Mounting Data (See Figure 4) 6 8 10 1 14 16 18 0 4 30 Press. *Strokes may be longer for equal percent severe service trim Table 10: Actuators Valve Spud Plug Thread Plug Thread Depth Plug Height Bolt Circle Diameter Figure 4: Actuator Mounting Dimensions Note: Dimensions are with the plug on the seat. FCD FCATB0100-01 Technical Bulletin 7 No. of Bolts Bolt Thread Bolt Depth A B C D E F G H Maximum Std Stroke Length* In. mm in. mm in. mm in. mm in. mm in. mm 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 3 76.0 300 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 3 76.0 600 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 3 76.0 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 4 101.60 300 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 4 101.60 600 3.38 85.85 1-1 1.6 41.15 6.07 154.18 5 17.00 6 5/8-11 0.75 19.05 4 101.60 3.38 85.85 1 5/16-1.1 53.85 6.5 165.10 5 17.00 6 5/8-11 0.75 19.05 5 17.00 300 3.38 85.85 1 5/16-1.1 53.85 6.5 165.10 5 17.00 6 5/8-11 0.75 19.05 5 17.00 600 3.38 85.85 1 5/16-1.1 53.85 6.5 165.10 5 17.00 6 5/8-11 0.75 19.05 5 17.00 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 6 15.40 300 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 6 15.40 600 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 6 15.40 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 7 177.80 300 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 7 177.80 600 4.75 10.65 1 1/-1.5 57.15 6.7 170.18 6.5 165.10 6 5/8-11 0.75 19.05 7 177.80 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 8 03.0 300 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 8 03.0 600 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 8 03.0 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 9 8.60 300 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 9 8.60 600 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 9 8.60 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 10 54.00 300 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 10 54.00 600 4.75 10.65 1 1/-1.5 57.15 7.19 18.63 6.5 165.10 6 5/8-11 0.75 19.05 10 54.00 4.75 10.65-1.75 69.85 7.5 190.50 6.5 165.10 8 3/4-10 0.88.35 1 304.80 300 4.75 10.65-1.75 69.85 7.5 190.50 6.5 165.10 8 3/4-10 0.88.35 1 304.80 600 4.75 10.65-1.75 69.85 7.5 190.50 6.5 165.10 8 3/4-10 0.88.35 1 304.80 6 15.40-1.75 69.85 7.5 190.50 7.75 196.85 8 3/4-10 0.88.35 15 381.00 300 6 15.40-1.75 69.85 7.5 190.50 7.75 196.85 8 3/4-10 0.88.35 15 381.00 600 6 15.40-1.75 69.85 7.5 190.50 7.75 196.85 8 3/4-10 0.88.35 15 381.00 Rating Aluminum Actuators Carbon Steel Actuators - VLC & VL-ES 100 00 300 400 600 100 00 300* 400* 6 / 600 Std Opt - - - Std Opt Opt - - 8 / 600 Std Opt - - - Std Opt Opt - - 10 / 600 Std Opt - - - Std Opt Opt - - 1 / 600 Std Opt Opt Opt - Std Opt Opt Opt Opt 14 / 600 Std Opt Opt Opt - Std Opt Opt Opt Opt 16 / 600 Opt Std Opt Opt Opt Opt Opt Std Opt Opt 18 / 600 Opt Std Opt Opt Opt Opt Opt Std Opt Opt 0 / 600 Opt Std Opt Opt Opt Opt Opt Std Opt Opt 4 / 600 - Opt Std Opt Opt - - Opt Std Opt 30 / 600 - Opt Std Opt Opt - - Opt Std Opt * Only available in VL-ES D H C F, G B A E
1400 100 1000 Figure 5: Characteristic Flow Curves, 10", Full Area NOTE: Flow curves are representative. See Sizing and Selection manual or Performance! sizing software for detailed curves for each trim and valve size. Capacity 800 600 400 00 Linear Equal Percent 0 0 0 40 60 80 100 Percent Open 0.95 Figure 6: F Values l NOTE: F l values shown represent an equal percentage, full area, standard trim. 0.90 Flow Over F l 0.85 0.80 Flow Under 0.75 0 10 0 30 40 50 Percent Open 60 70 80 90 100 Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide speci?c data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the speci?c application. While the information and speci?cations contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certi?ed or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the speci?cations, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or of?ces. For more information about Flowserve Corporation, visit www.?owserve.com or call USA 1-800-5-6989. FLOWSERVE CORPORATION FLOW CONTROL DIVISION 1350 N. Mt. Springs Parkway Springville, UT 84663 Phone: 801-489-8611 Fax: 801-489-3719 009 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. FCD FCATB0100-01 Printed in USA.