Installation Instructions Feeder Circuit Breaker Units Secure Support Pan and Change Door Latch Catalog Numbers 2193FZ Topic Page About This Publication 1 Required Tools 1 Important User Information 2 Before You Begin 4 Secure the Support Pan and Change the Door Latch 4 Remove the Feeder Unit from the Section 4 Remove the Unit Below the Feeder Unit 6 Secure the Support Pans 6 Install Swing-out Latch Bracket 8 Install Units 8 Install New Door Latch Screw and Label 10 Additional Resources 12 About This Publication This document provides instructions on how to replace the ¼-turn door latch found in the center right-hand side of the unit door, with a new swing-out latch bracket. These instructions apply only to plug-in Feeder units, 0.5 space factor, that incorporate a 225 A/250 A frame circuit breaker (regardless of trip setting). This document also covers the addition of fasteners to the support pans for these plug-in units. Refer to Figure 1 for a description of the parts of a CENTERLINE 2100 motor control center section. This document is intended for 0.5 space factor Bulletin 2193F plug-in units with a 225/250 A frame circuit breaker. Required Tools You need the following tools: Small flat-bladed screwdriver 5/16 in. and a 3/8 in. socket wrench Optional, battery operated screwdriver
Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. IMPORTANT Identifies information that is critical for successful application and understanding of the product. 2 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
Figure 1 - Structure Diagram Removable Top Plate Lifting Angle Top Horizontal Wireway Baffle Top Horizontal Wireway Cover Left Hand Top End Closing Plate Right Hand Unit Support Vertical Wireway Assembly Horizontal and Vertical Bus Support Bus Splice Access Cover Vertical Power Bus Section Nameplate Horizontal Power Bus Vertical Wireway Door Left Hand Center End Plate Vertical Plug-in Ground Bus Vertical to Horizontal Bus Connection Access Cover Vertical Bus Support Cover Unit Support Pan Left Hand Bottom End Closing Plate Left Hand Side Plate Assembly Horizontal Ground Bus Top or Bottom Sealing Strap Top and Bottom Bottom Support Angle Bottom Horizontal Wireway Cover 3 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
Before You Begin ATTENTION: De-energize all power sources to the Motor Control Center before opening any section or unit doors. Verify that all power is OFF, as per NFPA 70E, Standards for Electrical Safety Requirements. Failure to de-energize all power sources can result in severe injury or death. ATTENTION: To prevent personal injury or damage to equipment, make sure that the unit operator handle is in the OFF/O position before removing plug-in units. ATTENTION: De-energize all units before installing or removing. When installing or removing MCC units, when possible, de-energize, lockout, and tag-out all sources of power to the MCC. If the MCC units are installed or removed with power applied to the main power bus, follow established electrical safety work practices. Refer to the NFPA 70E Standard for Electrical Safety in the Workplace publication. Review your company safety lockout and tag-out procedure. If power sources are connected to the motor control center, use extreme caution when inserting units. All buses and the line sides of the inserted units are energized, and contact with these parts can cause injury or death. All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans. Secure the Support Pan and Change the Door Latch To secure the support pan and change the door latch, complete these steps. 1. Remove the Feeder Unit from the Section. 2. Remove the Unit Below the Feeder Unit. 3. Secure the Support Pans. 4. Install Swing-out Latch Bracket. 5. Install Units. 6. Install New Door Latch Screw and Label. Remove the Feeder Unit from the Section Follow these steps to remove the Feeder unit. 1. Make sure the operator handle is in the OFF/O position. 2. Verify that all control power and other power sources are off in the Motor Control Center lineup. 3. Open the Feeder unit door completely. 4. Mark the phase on each load wire in the Feeder unit to assist with later wire connection. 4 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
5. Disconnect the Feeder unit load wires and pull the load wires away from the unit so the unit can be removed from the section. 6. Mark and disconnect control circuit wires if they interfere with the removal of the Feeder unit. 7. Remove other cables or devices that prevent the unit from being withdrawn. 8. Push the latch mechanism to the left with your right hand. 9. Pull the unit forward (outward) approximately 3 in. (7.62 cm) out of the MCC. Reposition your hands as necessary to properly support the unit while you are removing the unit from the MCC. Latch Mechanism ATTENTION: Plug-in MCC units can be heavy or awkward to handle. Use an assistant or a platform lift device if necessary to help you handle the unit. IMPORTANT Units that are 1.0 space factor or larger have captive latches. Open the unit door, disengage the captive latches at the front top and bottom of the unit, and remove the unit from the section. 10. Remove the unit from the MCC. 11. Carefully install protective caps or close manual shutters after the unit is removed. Automatic shutters close as units are removed. 12. If one of the following units is directly above or below the Feeder unit, verify that the incoming power source is off and that the operator handle is in the OFF/O position before you open that unit door: Main Lug Compartment unit (Bulletin 2191) Main Disconnect Switch unit (Bulletin 2192M) Main Circuit Breaker unit (Bulletin 2193M) Frame mounted unit Bottom horizontal wireway Rockwell Automation Publication 2100-IN092A-EN-P - April 2013 5
Remove the Unit Below the Feeder Unit If the unit below the Feeder unit is a plug-in unit, remove that plug-in unit from the section. Follow step 1 11 of Remove the Feeder Unit from the Section to remove any additional units from the MCC section. Secure the Support Pans Follow these steps to secure the support pans. 1. Secure the left-rear corner of the unit support pan with a 10-32 self-tapping screw and tighten to 32 lb in (3.6 N m) by using a 5/16 in. socket wrench. Unit Support Pan 10-32 self-tapping screw 32 lb in (3.6 N m) IMPORTANT TIP Add the screw to the Feeder unit support pan and the unit support pan above the Feeder unit, if one is installed. You can use an industrial, battery-powered screwdriver with a strong magnetic bit. Use a driver bit extension. We recommend placing a cloth near the work area to catch the screw if it falls from the driver bit. Use a small pry bar between the right-hand edge of the unit support pan and the right-hand unit support to better align the holes on the left-hand edge of the unit support pan. Inserting these screws can take more than one attempt. Unit Support Pan Right-hand Unit Support Gently apply pry bar to align holes. Pry Bar 2. Remove the plastic retaining clip from the unit support pan and secure the unit support pan to the right-hand unit support with a 1/4-20 bolt, lock washer, and nut. 3. Tighten to 55 lb in (6 N m) with a 3/8 in. socket wrench. Remove Retaining Clip Tighten to 55 lb in (6 N m) 6 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
4. If the unit at the top of the section, directly above the Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker (Bulletin 2193M) unit, complete these steps: a. Remove the plastic retaining clip. b. Secure the top horizontal wireway pan to the right-hand unit support with a 1/4-20 bolt, lock washer, and nut. c. Tighten to 55 lb in (6 N m) with a 3/8 in. socket wrench. Tighten to 55 lb in (6 N m) Top Horizontal Wireway Pan 5. If the unit at the bottom of the section, directly below the Feeder unit, is a Main Lug Compartment (Bulletin 2191) unit, a Main Disconnect Switch (Bulletin 2192M) unit, or a Main Circuit Breaker (Bulletin 2193M) unit, complete these steps: a. secure the bottom horizontal wireway pan to the right-hand unit support with a 1/4-20 bolt, lock washer, and nut: b. Tighten to 55 lb in (6 N m) with a 3/8 in. socket wrench. Rockwell Automation Publication 2100-IN092A-EN-P - April 2013 7
Install Swing-out Latch Bracket The swing-out latch bracket installs in the slot in the right-hand unit support of the Feeder unit compartment. Follow these steps to install the swing-out latch bracket. 1. Working from the inside of the vertical wireway cutout, place the swingout latch bracket on the back of the front flange of the right hand unit support. 2. Align the latch bracket with the slot in the right hand unit support so that the alignment tab of the bracket is resting on the bottom of the slot. 3. Working from the inside of the vertical wireway, tighten the two 10-32 self tapping screws to 32 lb in (3.6 N m) to secure the swing-out latch bracket to the right hand unit support. IMPORTANT There are no holes in the right-hand unit support for these screws. The two screws clamp the latch to the right-hand unit support. Tighten to 32 lb in (3.6 N m) Install Units Follow these steps to install the units. ATTENTION: De-energize all units before installing or removing. When installing or removing MCC units, when possible, de-energize, lockout, and tag-out all sources of power to the MCC. If the MCC units are installed or removed with power applied to the main power bus, follow established electrical safety work practices. Refer to the NFPA 70E Standard for Electrical Safety in the Workplace publication. Review your company safety lockout and tag-out procedure. If power sources are connected to the motor control center, use extreme caution when inserting units. All buses and the line sides of the inserted units are energized, and contact with these parts can cause injury or death. All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans. 8 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
ATTENTION: Plug-in MCC units can be heavy or awkward to handle. Use an assistant or a platform lift device if necessary to help you handle the unit. 1. Remove the protective caps from the stab openings or open the manual shutters if present (automatic shutters open as the units are inserted). 2. For 0.5 space factor units, place the unit on the bottom unit support pan, slide the unit interlock to the left and push the unit into the section until it is in the desired position, then release the unit interlock. Unit devices have been omitted for clarity. Left Unit Guide Bushing Slot Unit Support Pan Right Unit Guide Normal Operating Position Disconnected Position IMPORTANT Note that there are two positions available (normal operating and disconnected). In the normal operating position, the power and ground stabs are connected to their respective busses. In the disconnected position, the unit is partially removed from the MCC and the intermediate slot in the interlock plate is in line with the bushing located in the unit support pan. When the unit is locked in this position, the unit power and ground stabs are disengaged. This position can be used to prevent insertion of a unit into the MCC. ATTENTION: For proper operation of the latch/interlock mechanism, a style 3 unit-support pan with bushing must be used below the unit. If the unit support pan with bushing is not used, the unit could be removed under load, resulting in injury or death. 3. For 1.0 space factor and larger units, place the unit on the unit support pan and slide it into the section until it is flush with the front of the structure and the power stabs are connected to the vertical bus. TIP Reposition your hands as necessary to properly support the unit while you are installing the unit into the MCC. TIP For Feeder units, you need to tilt the top of the unit slightly to the rear to avoid interference with the top angle latch bracket. If you do not have enough clearance, you need to loosen the angle latch bracket screw (approximately two turns) to install the unit. Rockwell Automation Publication 2100-IN092A-EN-P - April 2013 9
4. For 1.0 space factor and larger units, secure the unit by tightening the top and bottom captive latches to 22 lb in (2.5 N m). Units that are 2.0 space factors or larger have two captive latches on the top of the unit and one on the bottom of the unit. 1.0 Space Factor and Larger Units Unit support pan above the unit not shown for clarity. IMPORTANT Top captive latch must be rotated to vertical and engage behind the front flange of the unit support pan above the unit. The bottom captive latch must be rotated to vertical and engaged into the slot of the unit support pan as shown. 5. Connect the marked unit load wires. 6. Connect the marked control wires. 7. Verify that all power and control wires have been connected properly and to the proper phases. Install New Door Latch Screw and Label Follow these steps to install the new door latch. 1. On the Feeder unit door, remove the ¼ turn door latch in the upper righthand corner of the door. 2. Insert the ¼-20 pan-head screw, with the screw head on the outside of the door, thru the open hole in the upper right-hand corner of the door. 10 Rockwell Automation Publication 2100-IN092A-EN-P - April 2013
3. Install the screw retainer over the threaded end of the screw. Leave a slight gap between the screw retainer and the inside of the door so the screw retainer is not tight against the door. This provides easier alignment of the Door Screw with the latch angle bracket. ¼-20 Pan-head Screw Screw Retainer 4. Clean the front door surface, just below the pan-head screw, by using window glass cleaner and a clean cloth. 5. Align the door-screw torque label with the door edges. 6. Gently work out air bubbles from under the label if they are present. 7. Ensure that all tools, hardware, and other debris have been removed from the units and section. 8. Close and secure all open unit doors. ATTENTION: All covers and doors must be in place before applying power to the MCC. If units are removed, they must be replaced with the appropriate items, such as units, doors, and unit support pans. 9. Power up the equipment in accordance with CENTERLINE 2100 Low Voltage Motor Control Centers Installation Instructions, publication 2100-IN012 and as per NFPA 70E, Standards for Electrical Safety Requirements. Rockwell Automation Publication 2100-IN092A-EN-P - April 2013 11
Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource CENTERLINE 2100 Low Voltage Motor Control Centers Installation Instructions, publication 2100-IN012 CENTERLINE 2100 Motor Control Center (MCC) Units with Vertical Operating Handles, publication 2100-IN014 CENTERLINE 2100 Motor Control Center (MCC) Units with Horizontal Operating Handles, publication 2100-IN060 Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website, http://www.ab.com Description Provides additional information on the CENTERLINE 2100 MCC. Provides information on installing units with vertical operator handles. Provides information on installing units with horizontal operator handles. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Allen-Bradley, Rockwell Software, Rockwell Automation, CENTERLINE, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 2100-IN092A-EN-P - April 2013 PN-200229 Copyright 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.