RAPID DRILL TRD SERIES FIXED BED-TYPE Equipment: automatic X- Y and Z -axis, driven by servo-motors (programmable) Spindle turning driven also by asynchrony motor of 8,9 kw or servomotor 4,4 kw. Column movement controlled Z (include fast approach in m/min. and 2 feeds in mm/r.) Speed and feed variable, adjustable and change in automatic. tool-ejector coolant attachment Auto-lubrication elements in all axis. Automatic tapping system included. Spindle BT40 with automatic clamping. Automatic tool calibrator. Control OMRON 8.4 colour touch-screen and PLC Sysmac CJ2M CPU14. memory for up to 999 coordinate-programs. programming of coordinates through 3 dialog-menu s o single-hole (random pattern) o grid of holes (single or multiple lines) o flange 50 programmable zero-points. 3 axes controlled (X,Y,Z) Depth (Z): Is possible to program different speed for any part of column descend. (One speed some m/m, faster/slower other part,.) o Plates drilling cycle. o Profiles cycle. o Thermal drilling cycle. o Tapping cycle. o Small milling jobs cycle. o Chamfering cycle. programmable sequence for easy set up of several programs/products which are executed automatically (each line of the sequence consists of zero-point, coordinate program up to 50 lines can be programmed) External Software DrillWin 2011 (In option see accessories page) Programs write and store on external PC o X,Y Coordinates programs. o Depth programs (Z). o Program cycle (Floe sequence) Read in and convert from AutoCad-Files (EPS-existence) Send programs to machine. Download programs from machine. Transmission by means of Ethernet cable. (min. Windows XP, PC and wiring not included in the price Available for Windows 7) 1
CHARACTERISTICS TRD25 CN / TRD32 CN / TRD38 CN / TRD42 CN (main motor runs at 6000 rpm max) TRD40 CNR (main motor runs at 3000 rpm max) 1500 3000 4500 6000 7500 9000 1500 3000 4500 6000 7500 9000 Capacity steel ST60 Ø 25mm / Ø 32mm / Ø 38mm / Ø 42mm Ø 40 mm Capacity Cast iron Ø 25mm / Ø 32mm / Ø 38mm / Ø 42mm Ø 40 mm Tapping steel ST60 M16 / M20 / M24 / M27 M24 Tapping Cast iron M16 / M20 / M24 / M27 M24 Spindle servomotor Asynchrony motor 8,9 kw Servomotor 4,4 kw Relation motor/axle spindle 6:5 / 2 : 1 / 2,5 : 1 / 3 : 1 Machine with two speed ranges (Speed automatic change) - 4 : 1 and 1 : 1 Speeds 50 to 5000rpm / 50 to 3000rpm / 50 to 2400rpm / 50 to 2000rpm 50 to 750 rpm and 750 to 3000 rpm Feeds Adjustable mm/r Spindle taper BT40 Distance spindle / table 260-660 Column travel (Z) 400 mm Lateral movement travel (X) 1500 mm 3000 mm 4500 mm 6000 mm 7500 mm 9000 mm 1500 mm 3000 mm 4500 mm 6000 mm 7500 mm 9000 mm Frontal movement travel (Y) 650 mm Table size standard 1500x520 3000x520 4500x520 6000x520 7500x520 9000x520 1500x520 3000x520 4500x520 6000x520 7500x520 9000x520 Table height 920 mm (720 mm special beams) Max. Speed movement X 22 m/min. Max. Speed movement Y 12 m/min. Max. Speed movement Z 4,2 m/min. Weight 3000 Kg. 3750 kg. 4500 kg. 5250 kg 6300 kg 6750 kg. 3050 Kg. 3800 kg. 4550 kg. 5300 kg 6380 kg 6800 kg. Packing dimensions 240x220x220 420x220x220 570x220x220 750x220x220 950x220x220 1000x220x220 240x220x220 420x220x220 570x220x220 750x220x220 950x220x220 1000x220x220 For larger sizes in X ask price to CMA. ( * Estimated maximum capacities: These can vary enough depending of tools, speed and feeds used in order to know with greater exactitude capacities please check motor power table) 2
ACCESSORIES TRD SERIES ACCESSORIES TRD SERIES Drillwin 2011 - Programs write and store on external PC; X,Y Coordinates programs. Depth programs (Z) and Program cycle (Floe sequence) - Read in and convert from AutoCad-Files (EPS-existence) - Send and download programs. TRD frontal cover and mobile light curtain barriers class 2 + Machine meter Automatic tool changer for 7 tools (1 base) Fixed light curtain barriers class 2 Constant price for all machine dimensions. Automatic tool changer for 10 tools (1 base) Internal cooler system (Low pressure) Automatic paste ejector (thermal drilling). Unit PSD250 + metallic lance. Automatic spray lubrication system Automatic tapping grease ejector (form tapping) Unit HSC250 + metallic lance. Automatic system to search 0 points. (Renishaw) 3
ACCESSORIES TRD SERIES ACCESSORIES TRD SERIES 4 th axis electronic dividing head DCN250 Universal three jaw chuck 200mm Tailstock with 175mm height Table 200mm lower (special beams of 700mm) Adjustable pneumatic vices for round tubes. Opening travel till 400 mm. Base to supplement pneumatic vice. Adjustable pneumatic vice for plates. (Old system with screws) Opening travel till 600 mm. New adjustable pneumatic vice for plates. Opening travel till 600 mm. Adjustable mechanical vice for tubes. Beams, Long rear jaws 750mm Control post with 12 touch screen Interpolated X/Y axis control module for milling: - Rectangular and linear mills in different angles than 0º and 90º (standard) - Circular, rounded and arc mills. 4
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RAPID DRILL GRD SERIES GANTRY TYPE Equipment: automatic X- Y and Z -axis, driven by servo-motors (programmable) Spindle turning driven also by asynchrony motor of 8,9 kw. Column movement controlled Z (include fast approach in m/min. and 2 feeds in mm/r.) Speed and feed variable, adjustable and change in automatic. tool-ejector coolant attachment Chip conveyor. Fixed screen for water protection. Auto-lubrication elements in all axis. Automatic tapping system included. Spindle BT40 with automatic clamping Automatic tool calibrator. Control OMRON 8.4 colour touch-screen and PLC Sysmac CJ2M CPU14. memory for up to 999 coordinate-programs. programming of coordinates through 3 dialog-menu s o single-hole (random pattern) o grid of holes (single or multiple lines) o flange 50 programmable zero-points. 3 axes controlled (X,Y,Z) Depth (Z): Is possible to program different speed for any part of column descend. (One speed some m/m, faster/slower other part,.) o Plates drilling cycle. o Profiles cycle. o Thermal drilling cycle. o Tapping cycle. o Small milling jobs cycle. o Chamfering cycle. programmable sequence for easy set up of several programs/products which are executed automatically (each line of the sequence consists of zero-point, coordinate program up to 50 lines can be programmed) External Software DrillWin 2011 (In option see accessories page) Programs write and store on external PC o X,Y Coordinates programs. o Depth programs (Z). o Program cycle (Floe sequence) Read in and convert from AutoCad-Files (EPS-existence) Send programs to machine. Download programs from machine. Transmission by means of Ethernet cable. (min. Windows XP, PC and wiring not included in the price Available for Windows 7) 6
CHARACTERISTICS GRD32 CN / GRD38 CN / GRD42 CN (main motor runs at 6000 rpm max) GRD50 CNZ (main motor runs at 6000 rpm max) 3012 4512 6012 3017 4517 6017 3012 4512 6012 3017 4517 6017 Capacity steel ST60 Ø 32mm / Ø 38mm / Ø 42mm Ø 50 mm Capacity Cast iron Ø 32mm / Ø 38mm / Ø 42mm Ø 50 mm Tapping steel ST60 M20 / M24 / M27 M30 Tapping Cast iron M20 / M24 / M27 M30 Spindle servomotor Asynchrony motor 8,9 kw Asynchrony motor 8,9 kw with ZF Gear Box Relation motor/axle spindle 2 : 1 / 2,5 : 1 / 3 : 1 ZF gear box with two speed ranges (Speed automatic change) - 6 : 1 and 3 : 2 Speeds 50 a 3000rpm / 50 a 2400rpm / 50 a 2000rpm 50 to 1000 rpm and 1000 to 4000 rpm Feeds Adjustable mm/r Spindle taper BT40 Distance spindle / table 160-660 Column travel (Z) 500 mm Lateral movement travel (X) 3000 mm 4500 mm 6000 mm 3000 mm 4500 mm 6000 mm 3000 mm 4500 mm 6000 mm 3000 mm 4500 mm 6000 mm Frontal movement travel (Y) 1200 mm 1750 mm 1200 mm 1750 mm Table size standard 3000x1200 4500x1200 6000x1200 3000x1750 4500x1750 6000x1750 3000x1200 4500x1200 6000x1200 3000x1750 4500x1750 6000x1750 Table height 950 mm. Max. Speed movement X 22 m/min. Max. Speed movement Y 22 m/min. Max. Speed movement Z 4,2 m/min. Weight 3500 Kg. 5000 kg. 6500 kg. 6900 kg 8150 kg 9000 kg. 3500 Kg. 5000 kg. 6500 kg. 6900 kg 8150 kg 9000 kg. Packing dimensions 410x180x240 560x180x240 710x180x240 410x240x240 560x240x240 710x240x240 410x180x240 560x180x240 710x180x240 410x240x240 560x240x240 710x240x240 For larger sizes in X ask price to CMA. ( * Estimated maximum capacities: These can vary enough depending of tools, speed and feeds used in order to know with greater exactitude capacities please check motor power table) 7
ACCESSORIES GRD SERIES ACCESSORIES GRD SERIES Drillwin 2011 - Programs write and store on external PC; X,Y Coordinates programs. Depth programs (Z) and Program cycle (Floe sequence) - Read in and convert from AutoCad-Files (EPS-existence) - Send and download programs. GRD mobile light curtain barriers class 2 + Machine meter Sample: GRD3017 Mobile elements = 3.125 Machine 3000 250 x 3 meters = 750 Total = 3.875 eur.- GRD fix light curtain barriers Constant price for all machine dimensions. Automatic rotator tool changer for 12 tools Frontal and rear protection area New adjustable pneumatic vice for plates. Internal cooler system till 4 bars pressure. Long rear jaws 750mm Internal cooler system till 7 bars pressure. Interpolated X/Y axis control module for milling: - Rectangular and linear mills in different angles than 0º and 90º (standard) - Circular, rounded and arc mills. Adjustable mechanical vice for tubes. Beams, (60 Kg) 8
BT50 spindle ACCESSORIES GRD SERIES ACCESSORIES GRD SERIES Automatic rotator tool changer for 10 tools. BT50 Spindle Control post with 12 touch screen 12 touch screen in movable panel - Control post + 12 touch screen - Machine meter Fixed screen for water protection. This screen is provided of a door to fix tools on spindle. Included on machine price Automatic system to search 0 points. (Renishaw) - 9
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PNEUMATIC VICE FOR BEAMS 11
PNEUMATIC VICE FOR PLATES AND TUBES. 12
POTENCIA HUSILLO / SPINDLE POWER. PUISSANCE BROCHE. MOTOR 8,9 Kw 30,0 27,5 25,0 22,5 20,0 17,5 15,0 12,5 10,0 7,5 5,0 2,5 0,0 0,0 250,0 500,0 750,0 1000,0 1250,0 1500,0 2000,0 2500,0 3000,0 3500,0 4000,0 4500,0 5000,0 RPM HUSILLO / SPINDLE RPM / TPM BROCHE 6/5 TRD 25 CN 2/1 TRD/GRD 32 CN 2,5/1 TRD/GRD 38 CN 3/1 TRD/GRD 42 CN 13
POTENCIA HUSILLO / SPINDLE POWER PUISSANCE BROCHE MOTOR 4,4 Kw 20 18 16 14 12 10 8 6 4 2 0 0,0 125,0 250,0 375,0 500,0 625,0 750,0 875,0 1000,0 1125,0 1250,0 1375,0 1500,0 1750,0 2000,0 2250,0 2500,0 2750,0 3000,0 RPM HUSILLO / SPINDLE RPM / TPM BROCHE 1:1 - FAST SPEED/ALTA VELOCIDAD/VITESSE RAPIDE 4:1 - SLOW SPEED/BAJA VELOCIDAD/BAISSE VITESSE 14
POTENCIA HUSILLO / SPINDLE POWER PUISSANCE BROCHE MOTOR 8,9 Kw 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0,0 250,0 500,0 750,0 1000,0 1250,0 1500,0 2000,0 2500,0 3000,0 3500,0 4000,0 RPM HUSILLO / SPINDLE RPM / TPM BROCHE 3:2 - FAST SPEED/ALTA VELOCIDAD/VITESSE RAPIDE 6:1 - SLOW SPEED/BAJA VELOCIDAD/BAISSE VITESSE 15
MAS 403-BT TOOLHOLDERS COLLET CHUCKS FOR DIN 6499 ER CODE SHANK D L COLLET ER32.L70.BT40 70 ER32.L130.BT40 BT40 50 130 ER32 ER32.L150.BT40 150 CN.ER32.Ø( ) Standard collet ER32 (Same price from Ø3 to Ø20) CE.ER32.Ø( ) Sealed collet ER32 (Same price from Ø3 to Ø20) KEY.ER32 Key for collet chucks for DIN6499 ER MORSE TAPER ADAPTORS FOR DRILLS CODE SHANK D L MT CM1.L50.BT40 25 50 1 CM1.L120.BT40 25 120 1 CM2.L50.BT40 32 50 2 CM2.L130.BT40 BT40 32 130 2 CM3.L70.BT40 40 70 3 CM3.L135.BT40 40 135 3 CM4.L95.BT40 48 95 4 END MILL HOLDERS CODE SHANK D2 L Ø WELDON WE20.L70.BT40 52 70 20 WE20.L130.BT40 52 130 20 WE20.L160.BT40 52 160 20 WE25.L100.BT40 65 100 25 WE25.L130.BT40 BT40 65 130 25 WE25.L160.BT40 65 160 25 WE32.L110.BT40 72 110 32 WE32.L130.BT40 72 130 32 WE40.L120.BT40 80 120 40 16
INTEGRAL SHANK DRILL CHUCKS WITH SPANNER + KEY CODE SHANK D2 L CAPACITY HD13.L95.BT40 BT40 50 95 1 13 HD16.L114.BT40 58 114 3 16 QUICK CHANGE DRIVE TAPPING CHUCKS WITH AXIAL COMPENSATION CODE SHANK D L COLLET CRR.L67.BT40 33 67 Nº1- Ø19 BT40 CRR.L90.BT40 50 90 Nº2-Ø31 M..01N Collet without safety clutch Nº1- Ø19 (Ex. M664901N) Same price from M3 to M14 M..01NS Collet without safety clutch Nº2- Ø31 special (Ex. M1612901NS) Same price for M16 M..02N Collet without safety clutch Nº2- Ø31 (Ex. M664902N) Same price from M6 to M24 M..02NS Collet without safety clutch Nº2- Ø31 special (Ex. M27201602NS) Same price for M27 or M30 PULL STUD CODE SHANK g L a TM16.45.BT40 BT40 M16 35 45º TM16.45.BT40 with coolant bore BT40 M16 35 45º 17