SAFETY GUARDING CATALOGUE Stay Away - Stay Safe
Experts in Guarding, Innovators in Productivity Belt Conveyor Guarding is the industry leader in designing and manufacturing safety guarding solutions that have proven to assist in eliminating workplace injuries. Our complete line of customized products and services will provide the highest levels of safety, quality and innovation available on the market today. You will benefit by: Eliminating workplace injuries Increasing your productivity Decreasing fines, citations and costly shutdowns Extending the life of your equipment Ensuring compliancy Along with our extensive range of safety products, Belt Conveyor Guarding offers Safety Guarding Assessments. Guarding Assessments have been designed to discover areas of risk, identify relevant infractions and propose detailed solutions that are compliant with industry standards. They are great for companies that don't have the time and/or resources to undertake an internal safety audit. We ll send in a safety professional to assess your facility and present you with a detailed report highlighting areas of concern. As each company has different needs and objectives, we offer different levels of assessments to make certain you get what you require. Belt Conveyor Guarding is proud to be the only full service safety guarding company in North America and will continue to develop leading edge products and services. Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 safety@conveyorguarding.com www.conveyorguarding.com Our products are compliant with the following safe guarding standards: OSHA 1926.555 - Conveyor passes over employee 1917.48 - Danger Zone adjacent to conveyor 1917.48 - Moving parts on conveyor MSHA 56.14110 - Flying or falling material 56.14112 - Guard Construction 56.14107 - Moving machine parts 75.1722 - Mechanical equipment guards 77.4000 - Mechanical equipment guards CSA 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards Stay Away - Stay Safe 1-866-300-6668 www.conveyorguarding.com
Table of Contents Safety Guarding Assessment........... Page 1 Safety Guarding Products Wedge Clamps................................ Page 2 Modular Barrier Guards......................... Page 3 Grinding Mill Guards........................... Page 4 Flat Guards................................... Page 5 Flat Guard Mounting Options.................... Page 6 Service/Inspection Door......................... Page 8 V-Belt Guards................................. Page 9 V-Belt Guard Data Sheet(s).................. Page 10 Pump Guards................................. Page 13 Pump Guard Data Sheet(s)................... Page 14 Coupling Guards.............................. Page 16 Coupling Guard Data Sheet.................. Page 17 Bearing Guards................................ Page 18 Bearing Guard Data Sheet................... Page 19 Gland Seal Guards............................. Page 20 Gland Seal Data Sheet...................... Page 21 Flange Bearing Guards......................... Page 22 Flange Bearing Data Sheet................... Page 23 Ceramic Return Idler Baskets.................... Page 24 Return Idler Baskets........................... Page 25 Return Idler Belly Guards....................... Page 26 Return Idler Side Guards........................ Page 27 Return Idler Guards............................ Page 28 Elevator Guards............................... Page 29 Signs & Decals................................ Page 30 Return on Investment.......................... Page 31 Maintenance.................................. Page 32
Guarding Assessments As a starting point in developing an effective safety guarding policy, a risk assessment is a great tool that will discover potential areas of risk, ensure compliancy and educate stakeholders on proper safety guarding practices and procedures. GUARDING SPECIALISTS WILL: Come to site Meet with stakeholders to review the assessment plan Assess the equipment guarding that is determined by the plan Take pictures of all equipment that requires guarding Measure areas to ensure a tight, secure fit Recommend guarding upgrades based on either MSHA, OSHA or CSA Standards GUARDING ASSESSMENT REPORT INCLUDES: Itemized report showing pictures of non-compliant guarding Description of guarding deficiencies Itemized quote showing cost to replace defective guarding Most critical tasks to be addressed in order to maximize budget and eliminate scope creep OTHER BENEFITS INCLUDE: Discover solutions to reduce unnecessary workplace injuries Developing a stronger understanding of the standardized requirements and scope of a tailored guarding project Eliminating ineffective guarding systems and esnnsuring industry compliancy Increasing productivity OUR SERVICES INCLUDE: Risk Identification Risk Management Cost Projections & Breakdown Customized Guarding Designs Fabrication of Custom Guarding On-Site Equipment Measurements and Photography On-Site Training Contact us today for more information at 866-300-6668 or email safety@conveyorguarding.com. 1
Wedge Clamps THE ULTIMATE GUARDING FASTENER. The wedge clamp never has to be removed but allows guards to be taken on and off with ease. No hassle installation mechanism Install Guards using wedge clamps in less than 15 seconds Pivots open and shut with no loose parts Guards can be removed easily for maintenance Zinc Plated for durability (stainless steel available) Fig. 1 Part Numbers and Technical Specifications Wedge Clamp Description Part Number Wedge Clamp Assembly 70100 Stainless Steel Assembly 70100SS * Cable/Zip Tie must be used to ensure compliancy - Tool to Remove Units Included 1 1 Closed Position Please Note: A cable tie or other device MUST be installed through the wedge clamp in the closed position to ensure compliance to OSHA and Canadian regulatory standards that require a tool to remove. (As shown in fig. 1 above) 2
Modular Barrier Guards Self-supporting guards, designed for a variety of conveyor and equipment applications. It is commonly used to guard tail sections, gravity take-ups and industrial equipment. Easy-to-Install Self-supporting structure Customized for each application No welding or cutting required Easy-to-Maintain Guards remove in seconds for equipment access Built-to-Last Heavy-duty steel construction Powder coated for increased durability CUSTOMIZE YOUR BARRIER GUARDS WITH ANY OF THE FOLLOWING OPTIONS: Service/Inspection Door: Access smaller areas for inspections or maintenance Handles: Ergonomically friendly handles for easier removal of guard Laser Cut Identification: Easily reference equipment when performing maintenance tasks Access Doors: Full entry to key areas (when proper procedures are in place) 3
Grinding Mill Guards Self-supporting guards, designed specifically for Grinding Mills. Customizable designs allow for quick installation and maximized effectiveness of guarding in your plant. Easy-to-Install Self-supporting structure Customized for each application No welding or cutting required Easy-to-Maintain Guards remove in seconds for equipment access Built-to-Last Heavy-duty steel construction Powder coated for increased durability CUSTOMIZE YOUR BARRIER GUARDS WITH ANY OF THE FOLLOWING OPTIONS: Service/Inspection Door: Access smaller areas for inspections or maintenance Handles: Ergonomically friendly handles for easier removal of guard Laser Cut Identification: Easily reference equipment when performing maintenance tasks Access Doors: Full entry to key areas (when proper procedures are in place) 4
Flat Guards A versatile guarding option that can be used on a variety of conveyor and equipment applications. Easy-to-Install Standard and Custom Sizes available Mount on easily with 2 or 4 wedge clamps (other options available) Easy-to-Maintain Guard removes in seconds for equipment access Guards are interchangeable Built-to-Last Heavy-duty steel construction Powder coated for increased durability Part Numbers and Technical Specifications Flat Guards with Mounting Hardware Description Part Number A (in) B (in) 24" x 50" 70077 24 50 30" x 50" 70610 30 50 36" x 50" 70149 36 50 24" x 60" 71112 24 60 30" x 60" 71113 30 60 36" x 60" 71114 36 60 24" x 72" 71235 24 72 30" x 72" 71264 30 72 36" x 72" 71265 36 72 Guard Length B Guard Width A Customize Flat Guards with: Laser Cut Identification - for easy guard reference during maintenance Handles - for easy lifting and re-positioning of guards Access/Inspection Doors - for increased productivity 5
Flat Guard Mounting Options Guard Mounting Legs & Rails Double Guard Mounting Leg (4 Wedge Clamps) BENEFITS OF GUARD MOUNTING LEGS Reduces guarding installation times Single Guard Mounting Leg (2 Wedge Clamps) Eliminates the need for custom fabricated supporting framework Improves quality as legs are powder coated for Flat Guards durability Ensures consistency and compliancy Custom Leg sizes ensure guards are installed correctly Mounting Leg Horizontal Standoff Mounting Leg Vertical Standoff Horizontal Standoff - Length customized to suit obstructions Vertical Standoff - Ideal for mounting legs on TOP of structure Mounting Leg Adjustable Horizontal Standoff Represents location stand off is to be welded on equipment or structure Adjustable Standoff - Multiple holes for maximum flexibility during installation 6
Flat Guard Mounting Options Guard Mounting Leg Types Single Leg Assembly Double Leg Assembly Mounting Leg with Emergency Pull Cord Eyelet Built in Please Note: Double Leg Assemblies are used for continuous runs of guards. Guard Mounting Rails 7 * Custom lengths and widths available to suit your application
Service/ Inspection Doors Gain access to areas quickly and easily with our Service/Inspection Door. Service Doors are a great way to increase your productivity when servicing or inspecting equipment (when equipment is properly locked and tagged or when a properly documented procedure is followed). Benefits of Service/Inspection Door Reduce time involved with equipment maintenance and inspection (greasing, etc) Retrofit onto existing guards or incorporate into new guarding systems Custom sizes available for various applications Durable steel construction Laser Cut Warnings and Identification Part Numbers and Technical Specifications Service/Inspection Door Description Part Number A (in) B (in) C (in) 6" x 6" 71267 5 1/12" 6" 8 1/2" 8" x 8" 71268 7 1/2" 8" 10 1/2 10" x 10" 71269 9 1/2" 10" 12 1/2 12" x 12" 71270 11 1/2" 12" 14 1/2 14" x 14" 71271 13 1/2" 14" 16 1/2 OR: C Overall B Cut-out A Opening Size Customize a Door Specifically for Your Application Send us in your dimensions and we will fabricate to match! 8
V-Belt Guards Protect your workers from exposed pinch-points around your belts, fan drives, compressors and crushers. Easy-to-Install Custom fit for each application No need to remove sheaves during installation Easy-to-Maintain Bottom slots reduce build-up Front guard removes for maintenance Enclosed design increases belt and sheave life Built-to-Last Heavy-duty steel construction Powder coated for increased durability Custom V-Belt Guard designed for oppositely positioned motor and reducer Custom 4 Panel Guard with handles for a crusher application Laser Cut Identification for easy equipment referencing Fully Enclosed - Sectional Design Removable Front Guard - For easy belt and sheave removal Split Body Assembly - Easy installation of guarding without sheave removal Removable Top - For easy belt adjustment and sheave removal Drainage Slots - Reduce material build-up around belts and sheaves Shaft Covers - Ensure all moving parts are guarded 9
Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 www.conveyorguarding.com If there are obstructions, indicate approximate location and the distance from sheave(s) on the above sketch Special Requirements Area Please Indicate Lubrication Yes / No Vibration Analysis Yes / No Heat Analysis Yes / No Speed Sensing Yes / No Over-Heating Concerns Yes / No Corrosive Area Yes / No Flammable Area Yes / No Lead Paint Abatement Area Yes / No Other COMPANY: Please circle the correct orientation of your v-belt and indicate top location A - Motor Sheave Diameter B - Motor Shaft Diameter C - Motor Sheave Thickness D - Shaft Length Extending Past Sheave E - Shaft Length Between Sheave and Motor F - Reducer Sheave Diameter G - Reducer Shaft Diameter H - Reducer Sheave Thickness I - Shaft Length Extending Past Sheave Item Dimension Item Dimension J - Shaft Length Between Sheave and Reducer K - Center to Center of Shafts Information Required Motor Side Reducer / Pump / Fan Side Overall Item Please Indicate L - Obstructions within 4 1/2" of Reducer Sheave Yes / No M - Obstruction within 4 1/2" of Motor Sheave Yes / No N - Obstruction within 4 1/2" of Largest Sheave Yes / No Speed Reducer Yes / No Extra Information (If Applicable) O - Distance to Reducer Sheave Obstructions P - Distance to Motor Sheave Obstruction Q - Distance to Reducer Sheave Obstructions R - Distance to Motor Sheave Obstructions Item Dimension Specify Guard Coating Colour Item Please Indicate Guard Body Yellow / Black / Other Guard Front Meshed Panel Yellow / Black / Other V-Belt Guard Data Sheet 10
COMPANY: Please Note: Use this Data Sheet when the pump and motor are on opposite sides If there are obstructions, indicate approximate location and the distance from sheave(s) on the above sketch Special Requirements Area Please Indicate Lubrication Yes / No Vibration Analysis Yes / No Heat Analysis Yes / No Speed Sensing Yes / No Over-Heating Concerns Yes / No Corrosive Area Yes / No Flammable Area Yes / No Lead Paint Abatement Area Yes / No Other D J C Please circle the correct orientation of your v-belt and indicate top location L H E I A - Motor Sheave Diameter B - Motor Shaft Diameter C - Motor Sheave Thickness D - Shaft Length Extending Past Sheave E - Shaft Length Between Sheave and Motor F - Reducer Sheave Diameter G - Reducer Shaft Diameter H - Reducer Sheave Thickness I - Shaft Length Extending Past Sheave Item Dimension Item Dimension J - Shaft Length Between Sheave and Reducer K - Center to Center of Shafts Information Required Motor Side Reducer / Pump / Fan Side Overall Item Please Indicate L - Obstructions within 4 1/2" of Reducer Sheave Yes / No M - Obstruction within 4 1/2" of Motor Sheave Yes / No N - Obstruction within 4 1/2" of Largest Sheave Yes / No Speed Reducer Yes / No Extra Information (If Applicable) O - Distance to Reducer Sheave Obstructions P - Distance to Motor Sheave Obstruction Q - Distance to Reducer Sheave Obstructions R - Distance to Motor Sheave Obstructions Item Dimension Specify Guard Coating Colour Item Please Indicate Guard Body Yellow / Black / Other Guard Front Meshed Panel Yellow / Black / Other Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 www.conveyorguarding.com V-Belt Guard Data Sheet - Opposite REDUCER/ PUMP/ FAN MOTOR 11
COMPANY: V-Belt Guard Data Sheet 30 12
Pump Guards Protect your workers from exposed pinch-points around belts on your pump applications. Easy-to-Install No need to remove sheaves during installation Custom fit for each pump application Easy-to-Maintain Bottom slots reduce build-up Front guard removes for equipment maintenance Enclosed design increases belt and sheave life Built-to-Last Heavy-duty steel construction Powder coated for increased durability A variety of mounting options available Completely Enclosed Design Laser Cut Identification for easy equipment referencing 13 Fully Enclosed - Sectional Design Removable Front Guard - For easy belt and sheave removal Split Body Assembly - Easy installation of guarding without sheave removal Removable Top - For easy belt adjustment and sheave removal Drainage Slots - Reduce material build-up around belts and sheaves Shaft Covers - Ensure all moving parts are guarded
Pump Guard Data Sheet COMPANY: FLOOR Special Requirements Area Please Indicate Lubrication Yes / No Vibration Analysis Yes / No Heat Analysis Yes / No Speed Sensing Yes / No Over-Heating Concerns Yes / No Corrosive Area Yes / No Flammable Area Yes / No Lead Paint Abatement Area Yes / No Other Information Required Motor Side Item Dimension A - Motor Sheave Diameter B - Motor Shaft Diameter C - Motor Shaft Center Height from Floow D - Motor Sheave Thickness E - Shaft Length Extending Past Sheave F - Shaft Length Between Sheave and Motor Pump Item Dimension G - Pump Sheave Diameter H - Pump Shaft Diameter I - Pump Shaft Center Height from Floor J - Pump Sheave Thickness K - Shaft Length Extending Past Sheave L - Shaft Length Between Sheave and Reducer Overall Item Please Indicate M - Center to Center of Shafts N - Motor Adjustment Right O - Motor Ajustment Left P - Obstructions within 4 1/2" of Pump Sheave Yes / No Q - Obstruction within 4 1/2" Above Pump Sheave Yes / No R - Obstruction within 4 1/2" of Motor Sheave Yes / No Specify Guard Coating Colour Item Please Indicate Guard Body Yellow / Black / Other Guard Front Meshed Panel Yellow / Black / Other Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 www.conveyorguarding.com F D P REDUCER/ PUMP/ FAN MOTOR M Q R E L I J C PUMP: G,H O N If there are obstructions, please indicate approximate location on sketch MOTOR: A,B K 1 PLEASE CIRCLE WHICH ORIENTATION YOU REQUIRE: P M M P 2 14
Pump Guard Data Sheet - Opposite P M Q I FLOOR PUMP: G,H O N If there are obstructions, please indicate approximate location on sketch Special Requirements Area Please Indicate Lubrication Yes / No Vibration Analysis Yes / No Heat Analysis Yes / No Speed Sensing Yes / No Over-Heating Concerns Yes / No Corrosive Area Yes / No Flammable Area Yes / No Lead Paint Abatement Area Yes / No Other www.conveyorguarding.com Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 P P M M M M P P PLEASE CIRCLE WHICH ORIENTATION YOU REQUIRE: L J MOTOR: A,B REDUCER/ PUMP/ FAN GUARD: Y / N FILL PLATE: Y / N C K N E R GUARD: Y / N FILL PLATE: Y / N MOTOR D F COMPANY: 15 Guard Front Meshed Panel Yellow / Black / Other Guard Body Yellow / Black / Other Item Please Indicate Specify Guard Coating Colour R - Obstruction within 4 1/2" of Motor Sheave Yes / No Q - Obstruction within 4 1/2" Above Pump Sheave Yes / No P - Obstructions within 4 1/2" of Pump Sheave Yes / No O - Motor Ajustment Left N - Motor Adjustment Right M - Center to Center of Shafts Item Please Indicate Overall L - Shaft Length Between Sheave and Reducer K - Shaft Length Extending Past Sheave J - Pump Sheave Thickness I - Pump Shaft Center Height from Floor H - Pump Shaft Diameter G - Pump Sheave Diameter Item Dimension Pump F - Shaft Length Between Sheave and Motor E - Shaft Length Extending Past Sheave D - Motor Sheave Thickness C - Motor Shaft Center Height from Floow B - Motor Shaft Diameter A - Motor Sheave Diameter Item Dimension Information Required Motor Side
Coupling Guards Prevent access to exposed pinch-points around couplings and rotating shaft applications. Easy-to-Install Self-Supporting, adjustable design Custom fit for each application No welding or cutting required Easy-to-Maintain Top lifts off for access to coupling or shaft Slots in bottom help reduce build-up Built-to-Last Heavy-duty steel construction Powder coated for increased durability Coupling Guard Laser cut Coupling Guard with custom size door on the top Adjustable legs ensure proper fit and reduce installation time CUSTOMIZE YOUR COUPLING GUARDS WITH ANY OF THE FOLLOWING OPTIONS: Service/Inspection Door: Access shaft for inspections or maintenance easily when using proper procedures. Handles: Ergonomically friendly handles for easier removal of guard Adjustable mounting legs: Ensures proper alignment when installing Sectional designs for ease of install - We use a two piece top section for larger couplings or if there are obstructions to make it easier to access for maintenance. 16
Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 Coupling Guard Data Sheet If there are obstructions, indicate approximate location Guard View For situations where there is a bearing near the coupling, please contact us at 866-300-6668; as we will require more information. www.conveyorguarding.com COMPANY: 17 How would you like to fix the guard to the base/floor? Concrete Anchor Welded On Standoff Other Lead Paint Abatement Area Yes / No Flammable Area Yes / No Corrosive Area Yes / No Over-Heating Concerns Yes / No Speed Sensing Yes / No Heat Analysis Yes / No Vibration Analysis Yes / No Lubrication Yes / No Special Requirements Area Please Indicate Service/Inspection Door None / Top / One Side / Both Sides End 2 Rubber / Fill Plates End 1 Rubber / Fill Plates Extra Information (if applicable) G - Shaft Diameter (End 2) F - Shaft Diameter (End 1) E - Height of Motor/Gearbox (End 2) D - Height of Motor/Gearbox (End 1) C - Floor / Stand Height to Top of Coupling B - Floor / Stand Height to Bottom of Coupling A - Distance Between Motors / Gearboxs Information Required Item Dimension
Bearing Guards Prevent access to exposed pinch-points on bearing and pulley applications. Easy-to-Install Shipped with mounting hardware Custom fit for each application Mounting box and rail customized to fit Easy-to-Maintain Guard removes in seconds for equipment access Multiple holes to mount grease lines or auto greasers Built-to-Last Heavy-duty steel construction Powder coated for increased durability Unguarded Example of area where a Bearing/Box guard would be used Guard installed over exposed conveyor pulley Guard installed over exposed bearing Our products are compliant with the following safe guarding standards: OSHA MSHA CSA 1926.555 - Conveyor passes over employee 1917.48 - Danger Zone adjacent to conveyor 1917.48 - Moving parts on conveyor Please note: Not all products comply with each standard. 56.14110 - Flying or falling material 56.14112 - Guard construction 56.14107 - Moving Machine Parts 75.1722 - Mechanical equipment guards 77.4000 - Mechanical equipment guards 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards 18
Bearing Guard Data Sheet 19 Typically Bearing Guards have an open back and a removable front panel/guard. Please make note if special circumstances/requirements need to be considered (back panels etc.) For situations with complex modifications, customers are asked to contact Belt Conveyor Guarding to ensure all relevant information is received. Please Note: If there are obstructions, please indicate approximate location on the sketch Bottom View Please select appropriate mesh size: Small Mesh - When guard is ½ or greater away from pinch point/rotating part Regular Mesh - When guard is 3 ½ or greater from pinch point/rotating part Large Mesh - When guard is 6 ½ or greater from pinch point/rotating part Side View Front View Side View Other Lead Paint Abatement Area Yes / No Flammable Area Yes / No Corrosive Area Yes / No Over-Heating Concerns Yes / No Speed Sensing Yes / No Heat Analysis Yes / No Top View Vibration Analysis Yes / No Lubrication Yes / No Special Requirements Area Please Indicate Do you require drainage slots in bottom Yes / No C - Depth of Bearing Guard B - Height of Bearing Guard www.conveyorguarding.com Information Required Item Dimension A - Width of Bearing Guard Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 COMPANY:
Gland Seal Guards Prevents injury from rotating shafts around gland seals. Benefits of Gland Seal Guard Easily mounts to existing assembly Allows for safe adjustment/tightening of seal while equipment is running Customized for various sizes Durable steel construction for extended guard life Powder coated for increased durability Shipped assembled, ready to install Our products are compliant with the following safe guarding standards: OSHA MSHA CSA 1926.555 - Conveyor passes over employee 56.14110 - Flying or falling material 56.14112 - Guard construction 1917.48 - Danger Zone adjacent to 56.14107 - Moving Machine Parts conveyor 75.1722 - Mechanical equipment 1917.48 - Moving parts on guards conveyor 77.4000 - Mechanical equipment guards Please note: Not all products comply with each standard. 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards 20
Gland Seal Guard Data Sheet C Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 www.conveyorguarding.com A B D C F E Side View COMPANY: A G Front View E 21 Other Lead Paint Abatement Area Yes / No Flammable Area Yes / No Corrosive Area Yes / No Over-Heating Concerns Yes / No Speed Sensing Yes / No Heat Analysis Yes / No Vibration Analysis Yes / No Lubrication Yes / No Area Please Indicate Special Requirements G - Guard Width F - Guards Overall Height E - Height to Bolt Center from Ground D - Largest Diameter to Guard C - Maximum Distance with New Seal B - Bolt Diamter A - Bolt Centers Information Required Item Dimension
Flange Bearing Guards Quick and easy cap guard that prevents contact with rotating shafts on flange mount bearings. Benefits of Flange Guard Easily mounts to bearing assembly Access grease nipple without removing guard Slots allow for inspection of shaft while equipment is running Customized for a variety of flange bearing sizes Durable steel construction Powder coated for increased durability Shipped assembled, ready to install Our products are compliant with the following safe guarding standards: OSHA MSHA CSA 1926.555 - Conveyor passes over employee 56.14110 - Flying or falling material 56.14112 - Guard construction 1917.48 - Danger Zone adjacent to 56.14107 - Moving Machine Parts conveyor 75.1722 - Mechanical equipment 1917.48 - Moving parts on guards conveyor 77.4000 - Mechanical equipment guards Please note: Not all products comply with each standard. 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards 22
Flange Bearing Guard Data Sheet A F B Toll Free: 1-866-300-6668 Fax: 1-705-725-8835 www.conveyorguarding.com D E A C G COMPANY: 23 Other Lead Paint Abatement Area Yes / No Flammable Area Yes / No Corrosive Area Yes / No Over-Heating Concerns Yes / No Speed Sensing Yes / No Heat Analysis Yes / No Vibration Analysis Yes / No Lubrication Yes / No Special Requirements Area Please Indicate Model # Manufacturer Bearing Type Other Data (If Known) G Distance to Nipple F - Minimum Guard Length E - Largest Case Diameter D - Shaft Diameter C - Bolt Diameter B - Bolt Centers (Across) A - Bolt Centers (Square) Information Required Item Dimension
Ceramic Return Idler Baskets NEW Return Idler Baskets for Ceramic Idlers utilize a mesh inlay designed to catch broken or shattered idlers. Easy-to-Install Snaps on easily with beam-clamp assembly No welding or cutting required Easy-to-Maintain Snap guards off to service idlers or belts 1 1/2 mesh size catches large pieces of ceramic while allowing smaller materials to filter through Built-to-Last Heavy-duty steel construction Powder coated for increased durability Part Numbers and Technical Specifications 12" Ceramic Return Idler Basket B -(Belt Width) Part Number A - (Basket Width) C - (Basket Length) 24" Belt 70154M 12 30.875 30" Belt 70152M 12 36.875 36" Belt 70155M 12 42.875 42" Belt 70156M 12 48.875 48" Belt 70157M 12 54.875 54" Belt 70158M 12 60.875 60" Belt 70159M 12 66.875 66" Belt 71077M 12 72.875 72" Belt 71078M 12 78.875 78" Belt 71079M 12 84.875 84" Belt 71080M 12 90.875 90" Belt 71081M 12 96.875 96" Belt 71082M 12 102.875 24" Ceramic Return Idler Basket B - (Belt Width) Part Number A - (Basket Width) C - (Basket Length) 24" Belt 70160M 24" 30.875 30" Belt 70161M 24" 36.875 36" Belt 70162M 24" 42.875 42" Belt 70163M 24" 48.875 48" Belt 70164M 24" 54.875 54" Belt 70165M 24" 60.875 60" Belt 70166M 24" 66.875 66" Belt 71092M 24" 72.875 72" Belt 71093M 24" 78.875 78" Belt 71094M 24" 84.875 84" Belt 71095M 24" 90.875 90" Belt 71096M 24" 96.875 96" Belt 71097M 24" 102.875 24" Baskets are used for training idlers and areas with obstructions 24
Return Idler Baskets Designed to prevent Return Idlers from falling on workers and equipment below. Easy-to-Install Snaps on easily with beam-clamp assembly No welding or cutting required Easy-to-Maintain Large openings eliminate build-up Built-to-Last Heavy-duty steel construction Powder coated for increased durability Part Numbers and Technical Specifications 12" Return Idler Basket B -(Belt Width) Part Number A - (Basket Width) C - (Basket Length) 24" Belt 70154 12 30.875 30" Belt 70152 12 36.875 36" Belt 70155 12 42.875 42" Belt 70156 12 48.875 48" Belt 70157 12 54.875 54" Belt 70158 12 60.875 60" Belt 70159 12 66.875 66" Belt 71077 12 72.875 72" Belt 71078 12 78.875 78" Belt 71079 12 84.875 84" Belt 71080 12 90.875 90" Belt 71081 12 96.875 96" Belt 71082 12 102.875 24" Return Idler Basket B - (Belt Width) Part Number A - (Basket Width) C - (Basket Length) 24" Belt 70160 24" 30.875 30" Belt 70161 24" 36.875 36" Belt 70162 24" 42.875 42" Belt 70163 24" 48.875 48" Belt 70164 24" 54.875 54" Belt 70165 24" 60.875 60" Belt 70166 24" 66.875 66" Belt 71092 24" 72.875 72" Belt 71093 24" 78.875 78" Belt 71094 24" 84.875 84" Belt 71095 24" 90.875 90" Belt 71096 24" 96.875 96" Belt 71097 24" 102.875 24" Baskets are used for training idlers and areas with obstructions B Belt Width Optional Mounting Bracket 25 A C Basket Width Basket Length
Return Idler Belly Guards Protect your workers from accessing exposed return idlers on the undercarriage of conveyors. Available for Standard and Mine Duty applications. Easy-to-Install Snap on with our beam clamp assembly Standard sizes fit most conveyors Easy-to-Maintain Large mesh size reduces material build-up Snap guards off to service idlers or belts Built-to-Last Heavy-duty steel construction Powder coated for increased durability Part Numbers and Technical Specifications Standard Duty Belly Guards Description Part Number A (in) B (in) 24" Belt 70773 35 1/4 50 30" Belt 70774 41 1/4 50 36" Belt 70775 47 1/4 50 42" Belt 70772 53 1/4 50 48" Belt 71083 59 1/4 50 54" Belt 71084 65 1/4 50 60" Belt 71085 71 1/4 50 66" Belt 71086 77 1/4 50 72" Belt 71087 83 1/4 50 78" Belt 71088 89 1/4 50 84" Belt 71089 95 1/4 50 90" Belt 71090 101 1/4 50 96" Belt 71091 107 1/4 50 Standard Variety uses a 1 ½ x 1 ½ x 1/8" mesh Mine Duty Belly Guards Description Part Number A (in) B (in) 24" Belt 71119 35 1/4 50 30" Belt 71120 41 1/4 50 36" Belt 71121 47 1/4 50 42" Belt 71122 53 1/4 50 48" Belt 71123 59 1/4 50 54" Belt 71124 65 1/4 50 60" Belt 71125 71 1/4 50 66" Belt 71126 77 1/4 50 72" Belt 71127 83 1/4 50 78" Belt 71128 89 1/4 50 84" Belt 71129 95 1/4 50 90" Belt 71130 101 1/4 50 96" Belt 71131 107 1/4 50 Mine Duty Variety uses a 3" x 3" x 1/4" mesh 26
Return Idler Side Guards Designed to prevent access to exposed return idlers on or around walkways. Easy-to-Install Adjustable mounting brackets to ensure proper spacing Mounting rail is easily notched to bi-pass obstructions Easy-to-Maintain Removable guard for quick access to conveyor Built-to-Last Heavy-duty steel construction Powder coated for increased durability Our products are compliant with the following safe guarding standards: OSHA MSHA CSA 1926.555 - Conveyor passes over employee 56.14110 - Flying or falling material 56.14112 - Guard construction 1917.48 - Danger Zone adjacent to 56.14107 - Moving Machine Parts conveyor 75.1722 - Mechanical equipment 1917.48 - Moving parts on guards conveyor 77.4000 - Mechanical equipment guards Please note: Not all products comply with each standard. 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards 27
Return Idler Guards Designed to protect workers from being drawn into Return Idlers. Easy-to-Install Bolts onto existing Return Idler hole pattern Adjustable design to fit most conveyors No welding or cutting required Easy-to-Maintain Side panels hinge open for guard maintenance Tapered side slots reduce material build-up Built-to-Last Heavy-duty steel construction Powder coated for increased durability Part Numbers and Technical Specifications Return Idler Guards B -(Belt Width) Part Number A - (Guard Width) C - (Guard Length) D - (Bolt Spacing) 24" Belt 71198 25" 40 1/2 33 30" Belt 71199 25" 46 1/2 39 36" Belt 71200 25" 52 1/2 45 42" Belt 71201 25" 58 1/2 51 48" Belt 71202 25" 64 1/2 57 54" Belt 71203 25" 70 1/2 63 60" Belt 71204 25" 76 1/2 69 66" Belt 71205 25" 82 1/2 75 72" Belt 71206 25" 88 1/2 81 78" Belt 71207 25" 94 1/2 87 84" Belt 71208 25" 100 1/2 93 90" Belt 71209 25" 106 1/2 99 96" Belt 71210 25" 112 1/2 105 102" Belt 71211 25" 118 1/2 111 A Guard Width D Mount Bolt Spacing B Belt Width C Guard Length 28
Elevator Guards Protect against exposure to your elevator drives and prevent access to danger zones. Easy-to-Install Self supporting design is quickly assembled Easily anchored into ground (if required) No welding or cutting required Easy-to-Maintain Guards remove for access to equipment or area Handles available on guarding Built-to-Last Heavy-duty steel construction Powder coated for increased durability Our products are compliant with the following safe guarding standards: OSHA MSHA CSA 1926.555 - Conveyor passes over employee 1917.48 - Danger Zone adjacent to conveyor 1917.48 - Moving parts on conveyor Please note: Not all products comply with each standard. 56.14110 - Flying or falling material 56.14112 - Guard construction 56.14107 - Moving Machine Parts 75.1722 - Mechanical equipment guards 77.4000 - Mechanical equipment guards 6.1.3.2 - Elementary forms of mechanical hazards 5.6.6 - Disabling safe guards 14.2.4 - Operational maintenance of safe guards 29
Signs & Decals Designed to visually enhance your safety procedures and guarding protocols, these signs and decals can be fastened to existing guards in order to warn of potential dangers and remind workers to stay safe. Signs are digitally printed on 3mm laminated PVC for maximum durability. Vinyl Decals are laminated for resistance to damage and increased lifespan. Item Name Danger - Lock Out Danger - Do not operate Danger - Stay Clear Danger - Keep Clear Danger - Exposed Conveyors Think - Zero Injuries Think - Before You Act Signs & Decals Signs - 7" x 10" Part Number 31912S 31915S 31916S 31917S 31918S 31914S 31913S Decals - 5" x 7" Item Name Part Number Danger - Lock Out Danger - Do not operate Danger - Stay Clear Danger - Keep Clear Danger - Exposed Conveyors Think - Zero Injuries Think - Before You Act 31912D 31915D 31916D 31917D 31918D 31914D 31913D These signs were designed based on the following ANSI standards: ANSI Z535.2-2011 (Environmental and Facility Safety Signs) ANSI Z535.3-2011 (Criteria for Safety Symbols) 30
Return on Investment When talking about guarding, the most important aspect is whether the guarding system is properly protecting your workers from the danger behind it. Something that should also be considered when deciding on a guarding system is the Return on Investment (ROI). WORKER SAFETY SHOULD BE EVERYONE S TOP PRIORITY Belt Conveyor Guarding increases your Return on Investment by: Increasing worker safety Guards are compliant, helping you avoid citations and fines Easier access and takes less time to do maintenance when guards are user-friendly Small repairs will get done immediately if guards are easy to manouevre, rather than waiting and leading to breakdowns Shorter unscheduled down times when guards are user friendly 31
Maintenance GUARD MAINTENANCE Now that you have compliant guards, how do you keep them that way? For years, the solution has been to forget about the guards until they were non-compliant again. It s time to start a proper maintenance program for your guards Guard Maintenance Programs should consists of: Regularly scheduled inspections of current guarding Ensure that all guarding remains compliant Replace any damaged or worn guarding Use the Belt Conveyor Guarding identification system to order replacement parts DAMAGE IDENTIFICATION The following images show damaged, non-compliant guarding caused by neglect, poor maintenance and lack of understanding of how guarding systems should protect both the worker and the machine. 32
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