T.S20-0 ompliant ower lamp ylinder onforming to the ew S Standard Series Z2
Rounded cover design reduces weld spatter accumulation. anual toggle release point over lliptical design for space saving iston roximity cassette installation and removal easily accomplished by unfastening a single bolt aptured bolt aptured bolt Soft wiper on piston is standard. Simple arm opening angle changes. Soft wiper eatures
Toggle link mechanism roximity switch xternal stopper Seal ulcrum stopper Seal (quivalent to U94 standard V lame resistant) umper rm 3 Software Series Variations Series Z2 T ore size (mm) ø quivalent ø quivalent ø quivalent URS S UT S WRS or additional formats, please log on to the S web site www.smcusa.com and click on the -Tech icon. rm opening angle Switch ort thread type,, 60, 75 90, 5, 20, 35 TUR/& /T eatures 2
ower lamp ylinder onforming to the ew S Standard Series Z2 ø, ø, ø ow to rder Z2 T 20 R T 002 ower clamp cylinder conforming to the new S standard ore size quivalent to mm quivalent to mm quivalent to mm rm style il Without arm rm (See attached.) ote ) lease indicate appropriate arm position and arm in serial as following example in case of type arm position. ote 2) ot installed when delivered. 00 R arm R side position 002 arm side position ylinder port il T T rm mounting position (,,, ) ote ) See below rm ounting osition. rm ounting osition:,,, rm opening angle 60 75 90 5 20 35 60 75 90 5 20 35 Switch type T denotes tool attachment surface. Turck & rm position R Right eft oth sides
ower lamp ylinder onforming to the ew S Standard Series Z2 ylinder Specifications ore size (mm) ction luid roof pressure ax. operating pressure in. operating pressure mbient and fluid temperature ushion in. operating time 60 ouble acting ir.2 a (74 psi) 0.8 a (6 psi) 0.3 a (44 psi) to 60 (4 to 40) lamping side: one Unclamping side: Rubber bumper.0 second to clamp,.0 second to unclamp (ylinder Without rm) Unit : ore size (mm) rm position rm angle 60 75 90 5 20 35 R/ 5.2 (.46) 5.27 (.54) 5. (.42) 5.25 (.) 5.7 (.37) 5.23 (.) 5.5 (.33) 5.2 (.46) 5.2 (.26) 5.8 (.34) 5.09 (.20) 5.5 (.28) 5.07 (.5) 5.3 (.23) 5.06 (.3) 5.2 (.2) R/ 7.37 (6.2) 7.47 (6.36) 7.34 (6.5) 7.44 (6.29) 7.3 (6.08) 7.4 (6.23) 7.28 (6.02) 7.38 (6.6) 7.24 (5.93) 7.34 (6.07) 7.2 (5.86) 7.3 (6.0) 7.8 (5.) 7.28 (5.94) 7.6 (5.75) 7.26 (5.90) R/ 7.20 (37.84) 7.42 (38.5) 7.3 (37.69) 7.35 (38.00) 7.07 (37.55) 7.29 (37.87) 7.00 (37.40) 7.2 (37.69) 6.93 (37.25) 7.5 (37.56) 6.86 (37.09) 7.08 (5.5) 6. (36.96) 7.02 (37.27) 6.76 (36.87) 6.98 (37.) Switch Specifications anufacturer perating range Supply voltage utput ontinuous load current Response frequency ousing material utput indication TUR 2 mm % to V.., m z T- lamping side: Red Unclamping side: Yellow & 2 mm % to V.., 0 m 25 z 6, T lamping side: Red Unclamping side: Yellow Voltage indication reen reen ote) Switch specifications are correspondlingly to manufacturer s technical information Wiring iagram TUR & lack rown 4 lack 2 White 3 lue S2 ood S ood (+) () 4 3 2 lue White rown S ood S2 ood () (+) 2
3 Series Z2 art umber (rm) ore size S art umber ode 02 03 04 05 06 07 08 0 020 02 0 023 024 025 026 027 028 029 0 03 032 033 034 035 036 037 038 039 040 04 042 043 044 0 046 047 048 Z-62 Z-63 Z-64 Z-65 Z-66 Z-67 Z-68 Z-6 Z-620 Z-62 Z-6 Z-623 Z-624 Z-625 Z-626 Z-627 Z-628 Z-629 Z-6 Z- Z-2 Z-3 Z-4 Z-5 Z-6 Z-7 Z-8 Z-9 Z-640 Z-64 Z-642 Z-643 Z-644 Z-6 Z-646 Z-647 Z-648 02 03 04 05 06 07 08 0 020 02 0 023 024 025 026 027 028 029 0 03 032 033 034 035 036 037 038 039 040 04 042 043 044 0 046 047 048 S Ref o. ore size S art umber ode 00 002 003 004 005 006 007 008 009 0 0 02 03 04 05 06 07 08 0 020 02 0 023 024 025 026 027 028 029 0 03 032 033 034 035 036 037 Z-00 Z-002 Z-003 Z-004 Z-005 Z-006 Z-007 Z-008 Z-009 Z-0 Z-0 Z-02 Z-03 Z-04 Z-05 Z-06 Z-07 Z-08 Z-0 Z-020 Z-02 Z-0 Z-023 Z-024 Z-025 Z-026 Z-027 Z-028 Z-029 Z-0 Z-03 Z-032 Z-033 Z-034 Z-035 Z-036 Z-037 0 2 3 4 5 6 7 8 2 3 4 5 6 7 8 20 2 23 24 25 26 27 28 3 32 33 34 35 36 37 38 40 S Ref o. ore size S art umber ode 00 002 003 004 005 006 007 008 009 0 0 02 03 04 05 06 07 08 0 020 02 0 023 024 025 026 027 00 002 003 004 005 006 007 008 009 0 0 Z-00 Z-002 Z-003 Z-004 Z-005 Z-006 Z-007 Z-008 Z-009 Z-0 Z-0 Z-02 Z-03 Z-04 Z-05 Z-06 Z-07 Z-08 Z-0 Z-020 Z-02 Z-0 Z-023 Z-024 Z-025 Z-026 Z-027 Z-60 Z-602 Z-603 Z-604 Z-605 Z-606 Z-607 Z-608 Z-609 Z-6 Z-6 20 202 203 206 207 208 2 23 26 27 28 2 3 6 7 8 236 237 238 246 247 248 256 257 258 00 002 003 004 005 006 007 008 009 0 0 S Ref o. ore size S art umber ode 038 039 040 04 042 043 044 0 046 047 048 049 0 05 052 053 054 055 056 057 058 059 060 06 062 0 064 065 066 067 068 069 070 07 072 Z-038 Z-039 Z-040 Z-04 Z-042 Z-043 Z-044 Z-0 Z-046 Z-047 Z-048 Z-049 Z-0 Z-05 Z-052 Z-053 Z-054 Z-055 Z-056 Z-057 Z-058 Z-059 Z-060 Z-06 Z-062 Z-0 Z-064 Z-065 Z-066 Z-067 Z-068 Z-069 Z-070 Z-07 Z-072 4 42 43 44 46 47 48 5 52 53 54 55 56 57 58 60 6 62 64 65 66 67 68 70 7 72 73 74 75 76 77 78 S Ref o. Symbol is described at end of model number.
ower lamp ylinder onforming to the ew S Standard Series Z2 onstruction t!! u!0 o q e!2 y i w r! Replaceable its ist escription ore Switch cassette arts for changing opening angle of arm Top cover kits it no. Z-S0 T Z-S0 Z-S0 Z-0 Z-0 Z-0 Z-0 Z-0 Z-0 Z-0 Z-0 Z-0 Z2-T0 Z2-T0 Z2-T0 ote ) T ote ) T ote ) ote 2) ote 2) ote 2) ote 2) ote 2) ote 2) ote 2) ote 2) ote 2) ontents e Switch holder y nductive switch u arallel pin i Sheet gasket!2 over cap screw q Switch actuator o Spring washer!0 Socket head cap screw w Stopper bolt r umper! Seal washer Z-0 Z-0 q Switch actuator o Spring washer!0 Socket head cap screw w Stopper bolt r umper! Seal washer Z-0 Z-0 q Switch actuator o Spring washer!0 Socket head cap screw w Stopper bolt r umper! Seal washer Z-0 Z-0 t Top cover!4 Short head cap screw!3 Spacer q w e r t y u i o!0!!2!3!4 Switch actuator Stopper bolt Switch holder umper Top cover nductive switch arallel pin Sheet gasket Spring washer Socket head cap screw Seal washer over cap screw Spacer Short head cap screw ote ) T: TUR, & ote 2) lease specify the opening angle by the in Table Table pening angle 60 75 90 5 20 35 ode 4
Series Z2 aximum ylinder ocking oment ore size (mm) ax. locking force m bf in 0 70 3274 20 24 aximu lamping oment ax. clamping force ore size (mm) 0.3 a m bf in 0.4 a m bf in 0.5 a m bf in 0.6 a m bf in 0.7 a m bf in 0.8 a m bf in 0 0 560 885 2655 4956 3 720 97 72 60 400 8 46 3540 7788 0 4 40 68 3982 9204 0 0 200 47 4425 6 2 5 360 2 4867 2035 at 0.5a ylinder Stroke Unit: (mm) ore size ngle 60 75 90 5 20 35 3. 34. 47.3 38.9 42.5 59.4 46.4.5 7. 54. 58.6 83.2 6.9 66.8 95.7 69.6 74.7 8.0 76.4 8.5. 8.3 86.3 27.3 To determine actual clamp force. xample: Z2, 0.5 a, distance from pivot to clamping point = 0 mm (3.937 in.) = m (from chart) x 00 60 m x 00 = istance from pivot to 0 mm = 600 clamping point (mm) bs.= lbf in (from chart) 46 lbf in = istance from pivot to 3.937 in. = 359.69 lbf clamping point (in.) Verification: = lbf 0.48 600 x 0.48 = 359.68 lbf 5
ower lamp ylinder onforming to the ew S Standard Series Z2 Selection raph ø 6.0 istance from pivot point (mm) 40 5.0 20 60 4.5 75 0 90 5 4.0 90 20 35 3.5 3.0 70 2.5 60 2.0 0 5 0 5 20 25 35 40 55 60 0 2 3 4 5 6 7 8 9 2 3 oad capacity () oad capacity (pounds) istance from pivot point (inches) 5.5 istance from pivot point (mm) 0 2 260 240 0 200 60 40 20 ø 60 75 90 5 20 35 istance from pivot point (inches) 2.0.0.0 9.0 8.0 7.0 6.0 5.0 0 4.0 0 5 0 5 20 25 35 40 55 60 65 70 75 0 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 oad capacity () oad capacity (pounds) istance from pivot point (mm) ø 400 7.0 3 6.0 360 5.0 340 4.0 320 0 2 260 60 75 90 5 3.0 2.0.0 240 20 0 35.0 9.0 200 8.0 60 7.0 40 0 5 5 20 25 3540 55 60 6570 75 85 90 95 0 5 5 20 25 35 6.0 0 2 4 6 8 2 4 6 8 20 24 26 28 oad capacity () istance from pivot point (inches) oad capacity (pounds) 6
Series Z2 imensions Release point ivot point with square flats h9 R (eft arm) R (ual arm) R (Right arm) 0.02 0.05 0.05 0.02 0. 2 x 2-ø7 epth 2 x 2 x T /4 2 x 2 x epth R ore (mm) 95 2 54 48 54 76 2 5 2 3.7 6.6.6 34.3 4.2 85.8 38.5 47.5 9 93 90.5 37.5 2 2 8 376.7 395.6 5.9 49.5 58.5 24 78.4 78 3.7 8 x.25 x.5 2 x.75 (mm) 8 2 ore (mm) 7 R R R R R RR W X X X 55 70 75 5 5 40 55 65 52 70 88 4 40 20 25 32 20 25 32 68 48 54 76 78.4 78 3.7 4.8 54.4 7.3 37.3.4 2.8 92.8 5.3 48.3
Series Z2 imensions rm / ø Straight-lain 20 mm ffset-lain R 33 53 0.05 20 0.03 6 x.0 6 20 0.03 6 x.0 ø6.5 32 ø6.5 R6 8 R6 8 Z-00 Z-002 Z-003 S 20 202 203 90.0 20.0.0 0.6 (.32) 0.7 (.54) 0.9 (.98) Z-007 Z-008 Z-009 S 2 23 90.0 20.0.0 0.7 (.54) 0.8 (.76).0 (2.20) Straight-achined R6 ø6.5 6 x.0 8 0.025 0.025 +0.028 ø87+0.03 20 0.03 ø through 5 0.03 5 0.03 3 through 25 mm ffset-achined R6 6 x.0 ø6.5 8 R 0.025 0.025 ø87 +0.03 +0.028 through 20 0.03 25 0.05 0.05 3 ø through S Z-004 206.0 Z-005 207.0 Z-006 208 40.025.0.0.0.0 90.0 0.5 (.) 20.0 0.6 (.32).025.0 0.7 (.54) S Z-0 26.0 Z-0 27.0 Z-02 28 40.025.0.0.0.0 90.0 56.0 0.5 (.) 20.0 86.0 0.6 (.32).06.0 0.7 (.54) Straight-achined R6 ø6.5 8 0.025 0.025 +0.0 ø67+0.0 20 0.03 ø9 through 5 0.03 5 0.03 3 through 25 mm ffset-achined R6 6 x.0 ø6.5 8 R 0.025 0.025 ø67 +0.0 +0.0 through 20 0.03 25 0.05 0.05 3 ø9 through 9 S Z-0 236.0 Z-020 237.0 Z-02 238 40.025.0.0.0.0 90.0 0.5 (.) 20.0 0.6 (.32).025.0 0.7 (.54) S Z-0 246.0 Z-023 247.0 Z-024 248 40.025.0.0.0.0 90.0 56.0 0.5 (.) 20.0 86.0 0.6 (.32).06.0 0.7 (.54)
ower lamp ylinder onforming to the ew S Standard Series Z2 imensions mm ffset-lain 33 78 ± 0.05 ø6.5 20 ± 0.03 6 x.0 8 R6 Z-03 Z-04 Z-05 mm ffset-achined S 2 3 90.0 20.0.0 55.0 0.8 (.76) 0.9 (.98). (2.42) ø87+0.03 +0.028 through ± 0.025 ± 0.025 20 ± 0.03 ø through 6 x.0 25 ± 0.05 75 ± 0.05 ø6.5 8 R6 Z-06 Z-07 Z-08 S 6.0 7.0 8 40.0 25.0.0 ffset-achined.0.0 90.0 60.0 20.0 90.0.0 20.0 56.0 0.6 (.32) 86.0 0.7 (.54) 6.0 0.8 (.76) ø67+0.0 +0.0 through ± 0.025 ± 0.025 20 ± 0.03 ø9 through 6 x.0 75 ± 0.05 25 ± 0.05 ø6.5 8 R6 Z-025 Z-026 Z-027 S 256.0 257.0 258 40.0 25.0.0.0.0 90.0 60.0 20.0 90.0.0 20.0 56.0 0.6 (.32) 86.0 0.7 (.54) 6.0 0.8 (.76) 0
Series Z2 imensions rm / ø Straight-lain 20 mm ffset-lain 2.5 R7 8 x.25 ø8.5 20 R27 25 0.03 38 R7 2.5 8 x.25 ø8.5 20 R R27 25 0.03 37 57 0.05 S S Z-60 Z-602 Z-603 Z-604 Z-605 Z-606 00 002 003 004 005 006 35.0 5.0 255.0 2.2 (2.64).4 (3.09).6 (3.53).8 (3.97) 2. (4.) 2.3 (5.07) Z-63 Z-64 Z-65 Z-66 Z-67 Z-68 03 04 05 06 07 08 35.0 5.0 255.0 2.4 (3.09).6 (3.53).8 (3.97) 2.0 (4.4) 2.2 (4.85) 2.4 (5.29) Straight-achined 25 mm ffset-achined 2.5 R7 8 x.25 ø8.5 20 R28 0.025 0.025 0.025 0.025 0.025 0.025 ø87 +0.03 +0.028 through ø through 2.5 25 0.03 5 0.03 8 0.03 4 33 2.5 R27 8 x.25 ø8.5 20 R R27 0.025 0.025 0.025 0.025 0.025 0.025 +0.028 ø87 +0.03 through 2.5 0.05 25 0.03 ø through 3 55 0.05 S Z-607 007 25.0.0 Z-608 008 40.0 Z-609 009 70.0 Z-6 0 25.0 200.0 Z-6 0 2.0 2.0 Z-62 02 275.0 260.0 Z-607 Z-608 Z-609 Z-6 Z-6 Z-62 S 007 008 009 0 0 02 25.0 25.0 2.0 35.0.0 40.0 70.0 200.0 2.0 5.0 255.0 2 25.0.0 40.0 25.0.0 70.0 40.0 25.0 200.0 70.0.0 (2.20).2 (2.64).4 (3.09).5 (3.3).7 (3.75).9 (4.) 25.0.0 40.0 25.0.0 S Z-6 0 25.0.0 Z-620 020 40.0 Z-62 02 70.0 Z-6 0 25.0 200.0 Z-623 023 2.0 2.0 Z-624 024 275.0 260.0 Z-6 Z-620 Z-62 Z-6 Z-623 Z-624 S 0 020 02 0 023 024 25.0 25.0 2.0 35.0.0 40.0 70.0 200.0 2.0 5.0 255.0 2 25.0.0 40.0 25.0.0 70.0 40.0 25.0 200.0 70.0.3 (2.86).5 (3.3).6 (3.53).7 (3.75).9 (4.) 2. (4.) 25.0.0 40.0 25.0.0
ower lamp ylinder onforming to the ew S Standard Series Z2 65 mm ffset-lain 5 mm ffset-lain R38 2 0.05 37.7 8 x.25 52 0.05 25 0.03 25 0.03 R38 R28 R28 R7 R7 20 ø8.5 2.5 S Z-625 Z-626 Z-627 Z-628 Z-629 Z-6 025 026 027 028 029 0 70 mm ffset-achined 35.0 5.0 255.0 2 8.3.3 4.3 7.3 20.3 23.3.7 (3.75).9 (4.) 2. (4.) 2.3 (5.07) 2.5 (5.5) 2.7 (5.96) +0.028 ø87 +0.03 through ø through 2.5 Z-7 Z-8 Z-9 Z-640 Z-64 Z-642 S 037 038 039 040 04 042 20 mm ffset-achined 35.0 5.0 255.0 2 2. (4.) 2.3 (5.07) 2.5 (5.5) 2.7 (5.96) 2.9 (6.40) 3. (6.84) +0.028 ø87 +0.03 through ø through 2.5 0.025 0.025 0.025 0.025 0.025 0.025 R 25 0.03 0.025 0.025 0.025 0.025 0.025 0.025 25 0.03 8 x.25 R38 º 0.05 R38 0.05 2.5 R7 20 ø8.5 R28 3 0 0.05 2.5 8 x.25 R28 20.8 4.4 0.05 R7 ø8.5 20 S Z- 03 25.0.0 Z-2 032 40.0 Z-3 033 70.0 Z-4 034 25.0 200.0 Z-5 035 2.0 2.0 Z-6 036 275.0 260.0 25.0 25.0 2.0.0 40.0 70.0 200.0 2.0 25.0.0 40.0 25.0.0 70.0 40.0 25.0 200.0 70.0 25.0.0 40.0 25.0.0 S Z-643 043 25.0.0 Z-644 044 40.0 Z-6 0 70.0 Z-646 046 25.0 200.0 Z-647 047 2.0 2.0 Z-648 048 275.0 260.0 25.0 25.0 2.0.0 40.0 70.0 200.0 2.0 25.0.0 40.0 25.0.0 70.0 40.0 25.0 200.0 70.0 25.0.0 40.0 25.0.0 Z- Z-2 Z-3 Z-4 Z-5 Z-6 S 03 032 033 034 035 036 35.0 5.0 255.0 2 R 84.0 4.0 44.0 74.0 204.0 234.0.4 (3.09).6 (3.53).8 (3.97).9 (4.) 2. (4.) 2.3 (5.07) w S Z-643 Z-644 Z-6 Z-646 Z-647 Z-648 043 044 0 046 047 048 35.0 5.0 255.0 2.8 (3.97) 2.0 (4.4) 2. (4.) 2.3 (5.07) 2.5 (5.5) 2.6 (5.73) 2
Series Z2 imensions rm / ø Straight-lain x.5 6 R9 ø.5 26 R37 25 32 0.03 Z-00 Z-002 Z-003 Z-004 Z-005 Z-006 Z-007 Z-008 Z-009 S 0 2 3 4 5 6 7 8 25.0 2.0 275.0 5.0 335.0 3 3 2.3 (5.07) 2.7 (5.96) 3.0 (6.62) 3.4 (7.) 3.8 (8.38) 4.2 (9.27) 4.5 (9.93) 4.9 (.8) 5.3 (.69) 20 mm ffset-lain x.5 42 62 0.05 32 0.03 R37 ø.5 R40 6 R9 26 Z-0 Z-020 Z-02 Z-0 Z-023 Z-024 Z-025 Z-026 Z-027 S 20 2 23 24 25 26 27 28 25.0 2.0 275.0 5.0 335.0 3 3 2.4 (5.29) 2.7 (5.96) 3.0 (6.62) 3.3 (7.28) 3.6 (7.94) 3.9 (8.60) 4.2 (9.27) 4.6 (.5) 4.9 (.8) 3
ower lamp ylinder onforming to the ew S Standard Series Z2 Straight-achined R S T U ø87 +0.028 +0.03 through 6 x.5 R37 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 32 0.03 ø through R96 ø.5 26 20 0.03 24 0.03 5.8 44 Z-0 Z-0 Z-02 Z-03 Z-04 Z-05 Z-06 Z-07 Z-08 S 2 3 4 5 6 7 8 2 2 355.0 3 2 3.0 340.0 370.0 2 2 355.0 2 3.0 340.0 2 2 2 3.0 2 2 2 2 R S T U V 25.0 2.0 275.0 5.0 335.0 3 3 W 2 2 2. (4.) 2.4 (5.29) 2.7 (5.96) 3.0 (6.62) 3.3 (7.28) 3.6 (7.94) 3.9 (8.60) 4.2 (9.27) 4.5 (9.93) 25 mm ffset-achined R S T U ø87 +0.028 +0.03 through 6 R60 5 35 0.05 60 0.05 32 0.03 x.5 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 V W ø through R37 ø.5 R9 6 26 Z-028 Z-029 Z-0 Z-03 Z-032 Z-033 Z-034 Z-035 Z-036 S 3 32 33 34 35 36 37 38 2 2 355.0 3 2 3.0 340.0 370.0 2 2 355.0 2 3.0 340.0 2 2 2 3.0 2 2 2 2 R S T U V 25.0 2.0 275.0 5.0 335.0 3 3 W 2 2 2. (4.) 2.3 (5.07) 2.6 (5.73) 2.8 (6.8) 3.0 (6.62) 3.2 (7.06) 3.5 (7.72) 3.8 (8.38) 4.0 (8.83) 4
Series Z2 imensions 65 mm ffset-lain 32 0.03 6 x.5 ø.5 R40 42 7 0.05 R37 R9 26 Z-037 Z-038 Z-039 Z-040 Z-04 Z-042 Z-043 Z-044 Z-0 S 40 4 42 43 44 46 47 48 25.0 2.0 275.0 5.0 335.0 3 3 3.0 43.0 73.0 203.0 233.0 2.0 293.0 323.0 353.0 2.7 (5.96) 3.0 (6.62) 3.3 (7.28) 3.6 (7.94) 3.9 (8.60) 4.2 (9.27) 4.5 (9.93) 4.8 (.59) 5. (.25) 5 mm ffset-lain R40 42 32 0.03 x.5 57 0.05 R37 6 R9 ø.5 26 Z-055 Z-056 Z-057 Z-058 Z-059 Z-060 Z-06 Z-062 Z-0 S 60 6 62 64 65 66 67 68 25.0 2.0 275.0 5.0 335.0 3 3 64.0 94.0 24.0 54.0 84.0 24.0 244.0 274.0 4.0 3.0 (6.62) 3.3 (7.28) 3.6 (7.94) 3.9 (8.60) 4.2 (9.27) 4.5 (9.93) 4.8 (.59) 5.2 (.47) 5.5 (2.4) 5
ower lamp ylinder onforming to the ew S Standard Series Z2 70 mm ffset-achined R S T U ø87 +0.03 +0.028 through ø through x.5 R37 ø.5 R40 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 V WX 5 35 0.05 6 5 0.05 32 0.03 6 R9 26 Z-046 Z-047 Z-048 Z-049 Z-0 Z-05 Z-052 Z-053 Z-054 S 5 52 53 54 55 56 57 58 2 2 355.0 3 2 3.0 340.0 370.0 2 2 355.0 2 3.0 340.0 2 2 2 3.0 2 2 2 2 R S T U V 25.0 2.0 275.0 5.0 335.0 3 3 W 2 2 355.0 X 2 2 2.4 (5.29) 2.6 (5.73) 2.8 (6.8) 3. (6.84) 3.3 (7.28) 3.5 (7.72) 3.8 (8.38) 4.0 (8.83) 4.3 (9.49) 20 mm ffset-achined R S T U ø87 +0.03 +0.028 through ø through 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 V W X 6 32 0.03 R40 35 0.05 x.5 5 55 0.05 6 R9 ø.5 26 R37 Z-064 Z-065 Z-066 Z-067 Z-068 Z-069 Z-070 Z-07 Z-072 S 70 7 72 73 74 75 76 77 78 2 2 355.0 3 2 3.0 340.0 370.0 2 2 355.0 2 3.0 340.0 2 2 2 3.0 2 2 2 2 R S T U V 25.0 2.0 275.0 5.0 335.0 3 3 W 2 2 X 25.0 25.0 2.0 275.0 5.0 2.7 (5.96) 2.9 (6.40) 3.2 (7.06) 3.4 (7.) 3.6 (7.94) 3.9 (8.60) 4. (9.05) 4.4 (9.7) 4.6(.5) 6
Series Z2 Safety nstructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "aution", "Warning" or "anger". To ensure safety, be sure to observe S 444 ote ), S 8370 ote 2) and other safety practices. aution : perator error could result in injury or equipment damage. Warning : perator error could result in serious injury or loss of life. anger : n extreme conditions, there is a possible result of serious injury or loss of life. ote ) S 444: neumatic fluid power -- Recommendations for the application of equipment to transmission and control systems. ote 2) S 8370: eneral Rules for neumatic quipment Warning. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. 2. nly trained personnel should operate pneumatically operated machinery and equipment. ompressed air can be dangerous if an operator is unfamiliar with it. ssembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. o not service machinery/equipment or attempt to remove components until safety is confirmed.. nspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions. 2. When equipment is to be removed, confirm the safety process as mentioned above. ut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. efore machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (leed air into the system gradually to create back pressure.) 4. ontact S if the product is to be used in any of the following conditions:. onditions and environments beyond the given specifications, or if product is used outdoors. 2. nstallation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3. n application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. ack page
Series Z2 ctuator recautions e sure to read this before handling. Warning esign. There is a danger of sudden action by air cylinders if sliding parts of machinery are twisted, etc., and changes in forces occur. n such cases, human injury may occur; e.g., by catching hands or feet in the machinery, or damage to the machinery itself may occur. Therefore, the machine should be designed to avoid such dangers. 2. ttach a protective cover to minimize the risk of human injury. f a driven object and moving parts of a cylinder pose a danger of human injury, design the structure to avoid contact with the human body. 3. Securely tighten all stationary parts and connected parts so that they will not become loose. specially when a cylinder operates with high frequency or is installed where there is a lot of vibration, ensure that all parts remain secure. 4. deceleration circuit or shock absorber, etc., may be required. When a driven object is operated at high speed or the load is heavy, a cylinder s cushion will not be sufficient to absorb the impact. nstall a deceleration circuit to reduce the speed before cushioning, or install an external shock absorber to relieve the impact. n this case, the rigidity of the machinery should also be examined. 5. onsider a possible drop in circuit pressure due to a power outage, etc. When a cylinder is used in a clamping mechanism, there is a danger of work pieces dropping if there is a decrease in clamping force due to a drop in circuit pressure caused by a power outage, etc. Therefore, safety equipment should be installed to prevent damage to machinery and/or human injury. Suspension mechanisms and lifting devices also require consideration for drop prevention. 6. onsider a possible loss of power source. easures should be taken to protect against human injury and equipment damage in the event that there is a loss of power to equipment controlled by air pressure, electricity or hydraulics, etc. 7. esign circuitry to prevent sudden lurching of driven objects. When a cylinder is driven by an exhaust center type directional control valve or when starting up after residual pressure is exhausted from the circuit, etc., the piston and its driven object will lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder. Therefore, equipment should be selected and circuits designed to prevent sudden lurching because, there is a danger of human injury and/or damage to equipment when this occurs. 8. onsider emergency stops. esign so that human injury and/or damage to machinery and equipment will not be caused when machinery is stopped by a safety device under abnormal conditions, a power outage or a manual emergency stop. 9. onsider the action when operation is restarted after an emergency stop or abnormal stop. esign the machinery so that human injury or equipment damage will not occur upon restart of operation. When the cylinder has to be reset at the starting position, install safe manual control equipment. Warning. onfirm the specifications. The products advertised in this catalog are designed according to use in industrial compressed air systems. f the products are used in conditions where pressure, temperature, etc., are out of specification, damage and/or malfunction may be caused. o not use in these conditions. (Refer to specifications.) onsult S if you use a fluid other than compressed air. aution Selection. perate the piston within a range such that collision damage will not occur at the stroke end. perate within a range such that damage will not occur when the piston having inertial force stops by striking the cover at the stroke end. Refer to the cylinder model selection procedure for the range within which damage will not occur. 2. Use a speed controller to adjust the cylinder drive speed, gradually increasing from a low speed to the desired speed setting. aution ounting. o not scratch or gouge the sliding parts of the cylinder tube or piston rod, etc., by striking or grasping them with other objects. ylinder bores are manufactured to precise tolerances, so that even a slight deformation may cause malfunction. lso, scratches or gouges, etc., in the piston rod may lead to damaged seals and cause air leakage. 2. o not use until you can verify that equipment can operate properly. ollowing mounting, maintenance or conversions, verify correct mounting by suitable function and leakage tests after compressed air and power are connected. ack page 2
Series Z2 ctuator recautions 2 e sure to read this before handling. aution iping. reparation before piping efore piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. 2. Wrapping of pipe tape When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and sealing material do not get inside the piping. lso, when pipe tape is used, leave.5 to 2 thread ridges exposed at the end of the threads. xpose approx. 2 threads Wrapping direction ipe tape aution ir Supply. nstall air filters. nstall air filters at the upstream side of valves. The filtration degree should be 5 m or finer. 2. nstall an after-cooler, air dryer or water separator, etc. ir that includes excessive drainage may cause malfunction of valves and other pneumatic equipment. To prevent this, install an after-cooler, air dryer or water separator, etc. 3. Use the product within the specified range of fluid and ambient temperature. Take measures to prevent freezing, since moisture in circuits can be frozen below 5, and this may cause damage to seals and lead to malfunction. Refer to S est neumatics 2004 Vol. 4 catalog for further details on compressed air quality. aution. ubrication on cylinder. The cylinder has been lubricated for life at the factory and can be used without any further lubrication. owever, in the event that it will be lubricated, use class turbine oil (with no additives) S V32. Stopping lubrication later may lead to malfunction due to the loss of the original lubricant. Therefore, lubrication must be continued once it has been started. Warning ubrication ir Supply. Use clean air. o not use compressed air that includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., as it can cause damage or malfunction. Warning. o not use in environments where there is a danger of corrosion. aution perating nvironment aintenance. rain flushing Remove drainage from air filters regularly. (Refer to specifications.) ack page 3
Series Z2 Specific roduct recautions e sure to read this before handling. Refer to the back of pages through to 3 for Safety nstructions and ctuator recautions.. anual toggle release The toggle link mechanism can be released easily by hitting the portion of round shaped projection on the cover by using of plastic hammer (hammer made of soft material), etc. lease be sure to perform manual toggle release after safety has been confirmed because the calmp arm can suddenly move up moving during manual release. ote: () lease make sure that the switch cassette is tightly secured to the body when it has been replaced with a new one. (2) lease make sure that the switch actuator is mounted so that the stamped side is secured as shown below if replacing. Release oint 2. o not disassemble the power clamp. o special maintenance is necessary because the power clamp has a fully enclosed design to protect the clamp against welding spatter, and also the power clamp has a contamination resistant construction. So, please do not disassemble the power clamp except changing replaceable parts as there is a possibility of deterioration of the clamp performance. 3. Tightening torque of spare parts lease make sure to tighten spare parts recommended in accordance with the following torque show in the table. 4. lamp rm Tightening Torque ore size (mm) m 2 to 5 5 to 20 8 to 24 Tightening torque bf in 6 to 33 33 to 77 59 to escription Switch cassette kit Switch bracket kit Stopper bolt kit Top cover kit ore size (mm) m 5.0 to 7.0 5.0 to 7.0 5.0 to 7.0 3.0 to 4.0 3.0 to 4.0 3.0 to 4.0 to 60 to 200 4 to 520 2.5 to 3.0 2.5 to 3.0 3.0 to 5.0 Tightening torque bf in 44 to 62 44 to 62 44 to 62 27 to 35 27 to 35 27 to 35 to 327 46 to 770 4248 to 4600 to 27 to 27 27 to 44 ack page 4
S'S UTUR, STRUT SRV TWR UR USTR S neumatik mb U S neumatics.v./s.. UR S ndustrial utomation ulgaria RT S ndustrijska automatika d.o.o. Z RU S ndustrial utomation Z s.r.o. R S neumatik /S ST S neumatics stonia Ü S neumatics inland Y R S neumatique S RY S neumatik mb URY S ungary pari utomatizálási ft. R S neumatics (reland) td. TY S talia S.p.. TV S nuematics atvia S TU S neumatics ietuva, U TRS S neumatics V RWY S neumatics orway /S S ndustrial utomation olska Sp.z.o.o. R S Romania s.r.l. RUSS S neumatik. SV S riemyselná automatizáciá, s.r.o. SV S USTRS VTT d.o.o. S/RTU S spaña, S.. SW S neumatics Sweden SWTZR S neumatik. U S neumatics (U..) td. S S (hina) o., td. S neumatics (ong ong) td. S neumatics (ndia) vt. td. S T. S neumatics ndonesia YS S neumatics (S...) Sdn. hd. S STSU-S orporation SR S neumatics (S...) te. td. SUT R S neumatics orea o., td. TW S neumatics (Taiwan) o., td. T S Thailand td RT R S neumatics (anada) td. X S orporation (exico) S.. de.v US S orporation of merica SUT R RT S rgentina S.. V S neumatics olivia S.R.. RZ S neumaticos o razil tda. S neumatics (hile) S.. VZU S eumatica Venezuela S.. USTR S neumatics (ustralia) ty. td. W Z S neumatics (.Z.) td. kihabara UX 5, 4-4-, Sotokanda, hiyoda-ku, Tokyo -002, hone: 03-5207-8249 X: 03-5298-5362 UR http://www.smcworld.com 2006 S orporation ll Rights Reserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. - st printing printing 20 rinted in apan. This catalog is printed on recycled paper with concern for the global environment.